Small-capacity refrigerant metering filling device
Patent Information
- Application Number
- CN202521640926.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-04
- Publication Date
- 2026-09-29
- Estimated Expiration
- 2035-08-04
AI Technical Summary
[0004]本实用新型的目的在于提供一种小容量制冷剂定量灌液装置,以解决现有灌装在输送带上实现自动化过程中,灌装效率低的技术问题
在工作台的顶部安装固定机构传输带装置和电缸,在控制器的控制下,从而对放置在传输带装置上的工业制冷剂灌装瓶进行固定,从而使电缸伸缩杆端部的灌装头对准工业制冷剂灌装瓶,从而对其进行精准灌装,大大提升了设备灌装时的稳定性,大幅提高了工作效率。
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Figure CN224812250U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of refrigeration filling equipment technology, specifically a small-capacity refrigerant quantitative filling device. Background Technology
[0002] Patent document CN221854207U discloses a quantitative liquid filling device, including a base, a conveyor belt, and a support plate. Support frames are provided on both sides of the base, and a conveyor belt is provided above the base between a pair of support frames. A horizontal plate is fixedly installed on the top of the base by a pair of support rods, and a liquid storage tank is fixedly installed on the horizontal plate. The support plate is fixedly installed on the top of the base, and a tripod and a hydraulic cylinder are provided on the top of the support plate. Several liquid dispensing cylinders are provided on the tripod. A guide plate is provided on the top of the support frame, and a limiting component is provided at the bottom of the liquid storage tank. The limiting component is used to lock the tripod.
[0003] In the production process of industrial refrigerants, it is not easy to fix the filling bottles that are moving on the conveyor belt, which makes it difficult for the filling head to be aligned with the bottle mouth, easily causing abnormal alarms of the equipment and resulting in low filling efficiency. Utility Model Content
[0004] The purpose of this invention is to provide a small-capacity refrigerant metering device to solve the technical problem of low filling efficiency in the existing automated filling process on conveyor belts.
[0005] To achieve the above objectives, this utility model provides the following technical solution: A small-capacity refrigerant metering filling device includes a base, a workbench on the top of the base, a fixing mechanism for industrial refrigerant filling, a conveyor belt device, a controller and a U-shaped frame respectively installed on the top of the workbench, an electric cylinder installed on the top of the U-shaped frame, a metering device installed at the end of the telescopic rod of the electric cylinder, and a filling head installed at the bottom of the metering device.
[0006] The above solution, by installing a fixed mechanism, conveyor belt device, and electric cylinder on the top of the workbench, and under the control of the controller, fixes the industrial refrigerant filling bottles placed on the conveyor belt device, thereby aligning the filling head at the end of the electric cylinder telescopic rod with the industrial refrigerant filling bottle, thus accurately filling it, greatly improving the stability of the equipment during filling and significantly increasing work efficiency.
[0007] As a further embodiment of this utility model, the fixing mechanism includes a base box, which is installed below the conveyor belt device. A bidirectional screw is rotatably connected inside the base box, and clamps are symmetrically screwed onto the surface of the bidirectional screw. The clamps extend to the top of the conveyor belt device, and one end of the bidirectional screw passes through the base box and is equipped with a motor.
[0008] By adopting the above technical solution: by setting up a fixing mechanism, the motor drives the bidirectional screw to rotate, which in turn drives the grippers to move relative to each other, thereby fixing the industrial refrigerant filling bottle and enabling the filling head to accurately align with it, thus greatly improving the stability of the equipment and making the filling process more stable.
[0009] As a further embodiment of this utility model, the grippers are symmetrically provided with diamond-shaped clamping openings to clamp and fix filling bottles of different sizes, so that the filling bottles of industrial refrigerant are kept in the same state as the filling head for subsequent filling.
[0010] As a further embodiment of this utility model, guide blocks are symmetrically installed on one side of the gripper to guide the industrial refrigerant filling bottle placed on the conveyor belt device and gather it towards the center, so that the gripper can fix it later.
[0011] As a preferred embodiment of this utility model, the fixing mechanism is vertically arranged below the conveyor belt device to reduce the space occupied by the equipment and effectively control the cost while ensuring high performance.
[0012] As a further preferred embodiment of this utility model, the controller is electrically connected to the motor, electric cylinder and conveyor belt device through wires to achieve synchronization, thereby enabling safe and stable filling of industrial refrigerant.
[0013] Compared with the prior art, the advantages of this utility model's small-capacity refrigerant metering filling device are as follows: A fixed mechanism, conveyor belt device, and electric cylinder are installed on the top of the workbench. Under the control of the controller, the industrial refrigerant filling bottles placed on the conveyor belt device are fixed, so that the filling head at the end of the electric cylinder telescopic rod is aligned with the industrial refrigerant filling bottle, thereby accurately filling it, greatly improving the stability of the equipment during filling and significantly increasing work efficiency. Attached Figure Description
[0014] To more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only examples of embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0015] Figure 1 This is a schematic diagram of the structure of an embodiment of the present utility model. Figure 1 ; Figure 2 This is a schematic diagram of the structure of an embodiment of the present utility model. Figure 2 ; Figure 3 This is a cross-sectional structural diagram of an embodiment of the present utility model.
[0016] Reference numerals: 1. Base; 2. Workbench; 3. Controller; 4. U-shaped frame; 401. Electric cylinder; 402. Measuring device; 403. Filling head; 5. Conveyor belt device; 6. Fixing mechanism; 601. Base box; 602. Bidirectional screw; 603. Gripper; 604. Motor; 605. Diamond-shaped clamp; 606. Guide block. Detailed Implementation
[0017] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the embodiments of the present invention will be further described in detail below with reference to the accompanying drawings and examples. It should be understood that the specific embodiments described herein are only for explaining the present invention and are not intended to limit the present invention.
[0018] In the description of the embodiments of the present invention, it should be understood that the terms "upper", "lower", "front", "rear", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. They are only for the convenience of describing the embodiments of the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the embodiments of the present invention.
[0019] In the description of the embodiments of the present invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation", "connection" and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, an integral connection, or a detachable connection; they can refer to the internal connection of two components; they can refer to a direct connection or an indirect connection through an intermediate medium. For those skilled in the art, the specific meaning of the above terms in the embodiments of the present invention should be understood according to the specific circumstances.
[0020] See Figures 1-3 As shown in the figure, a small-capacity refrigerant quantitative filling device according to an embodiment of the present invention includes a base 1, a workbench 2 on the top of the base 1, a fixing mechanism 6 for industrial refrigerant filling, a conveyor belt device 5, a controller 3 and a U-shaped frame 4 respectively installed on the top of the workbench 2, an electric cylinder 401 installed on the top of the U-shaped frame 4, a metering device 402 installed at the end of the telescopic rod of the electric cylinder 401, and a filling head 403 installed at the bottom of the metering device 402.
[0021] The fixing mechanism 6 includes a base box 601, which is installed below the conveyor belt device 5. A bidirectional screw 602 is rotatably connected inside the base box 601. Clamping jaws 603 are symmetrically screwed onto the surface of the bidirectional screw 602, extending above the conveyor belt device 5. One end of the bidirectional screw 602 passes through the base box 601 and is fitted with a motor 604. By setting up the fixing mechanism 6, the motor 604 drives the bidirectional screw 602 to rotate, which in turn drives the clamping jaws 603 to move relative to each other, thereby fixing the industrial refrigerant filling bottle and ensuring precise alignment of the filling head 403. This significantly improves the stability of the equipment and makes filling more stable.
[0022] The gripper 603 has symmetrically arranged diamond-shaped clamping openings 605 to clamp and fix filling bottles of different sizes, so that the filling bottle of industrial refrigerant is in the same state as the filling head 403 for subsequent filling.
[0023] Guide blocks 606 are symmetrically installed on one side of the gripper 603 to guide the industrial refrigerant filling bottles placed on the conveyor belt device 5 and gather them towards the center, so that the gripper 603 can fix them later.
[0024] The fixing mechanism 6 is vertically installed below the conveyor belt device 5, which reduces the space occupied by the equipment. Its structural design is reasonable, and it effectively controls costs while ensuring high performance.
[0025] The controller 3 is electrically connected to the motor 604, the electric cylinder 401, and the conveyor belt device 5 via wires. The controller 3 controls the operation, thereby ensuring safe and stable filling of industrial refrigerants. The controller 3 can be a Siemens S7-300 series PLC controller. The metering device 402 uses a high-precision flow controller, model ACU20FD-L. The conveyor belt device 5 is a mature existing technology and will not be described in detail here.
[0026] In this embodiment of the invention, the controller 3 controls the conveyor belt device 5, the electric cylinder 401, the motor 604, and the metering device 402 to operate synchronously. At the same time, the industrial refrigerant storage tank is placed on the conveyor belt device 5. The gripper 603 on the fixing mechanism 6 is fixed to the refrigerant storage tank under the drive of the motor 604, so that the filling head 403 docks with the refrigerant storage tank under the drive of the electric cylinder 401, thereby performing the filling operation. This greatly improves the stability of the equipment during filling and significantly increases work efficiency.
[0027] In summary, this utility model embodiment, by installing a fixing mechanism 6, a conveyor belt device 5, and an electric cylinder 401 on the top of the workbench 2, and under the control of the controller 3, fixes the industrial refrigerant filling bottle placed on the conveyor belt device 5, thereby aligning the filling head 403 at the end of the telescopic rod of the electric cylinder 401 with the industrial refrigerant filling bottle, thus accurately filling it, greatly improving the stability of the equipment during filling and significantly increasing work efficiency.
[0028] The foregoing has shown and described the basic principles of the present invention. The above are merely preferred embodiments of the present invention and are not intended to limit the present invention. The above embodiments and descriptions in the specification are only illustrative of the principles of the present invention. Any modifications, equivalent substitutions, and improvements made within the scope of the present invention without departing from the scope of the present invention should be included within the protection scope of the present invention.
Claims
1. A small-capacity refrigerant metering device, characterized in that: Includes a base (1), the top of which is provided with a workbench (2), the top of which is respectively equipped with a fixing mechanism (6), a conveyor belt device (5), a controller (3) and a U-shaped frame (4) for industrial refrigerant filling, the top of which is respectively equipped with an electric cylinder (401), the end of the telescopic rod of the electric cylinder (401) is equipped with a meter (402), and the bottom of the meter (402) is equipped with a filling head (403).
2. The small-capacity refrigerant metering device according to claim 1, characterized in that: The fixing mechanism (6) includes a base box (601), which is installed below the conveyor belt device (5). A bidirectional screw (602) is rotatably connected inside the base box (601). A clamp (603) is symmetrically screwed onto the surface of the bidirectional screw (602). The clamps of the clamp (603) extend to the top of the conveyor belt device (5). One end of the bidirectional screw (602) passes through the base box (601) and is equipped with a motor (604).
3. The small-capacity refrigerant metering device according to claim 2, characterized in that: The gripper (603) is symmetrically provided with diamond-shaped clamping openings (605).
4. The small-capacity refrigerant metering device according to claim 3, characterized in that: Guide blocks (606) are symmetrically installed on one side of the gripper (603).
5. A small-capacity refrigerant metering device according to claim 2, characterized in that: The fixing mechanism (6) is vertically positioned below the conveyor belt device (5).
6. A small-capacity refrigerant metering device according to claim 1 or 2, characterized in that: The controller (3) is electrically connected to the motor (604), the electric cylinder (401) and the conveyor belt device (5) via wires.
Citation Information
Patent Citations
Quantitative liquid filling device
CN221854207U