A reclining type photocatalytic reaction device
Patent Information
- Application Number
- CN202521162131.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-09
- Publication Date
- 2026-09-29
- Estimated Expiration
- 2035-06-09
AI Technical Summary
[0004]本实用新型的目的是提供一种斜卧式日光催化反应装置,可以解决常规方案中催化剂载体被破坏导致催化剂无法回收或难以充分发挥催化效果的问题
[0014]本实用新型通过设置驱动机构驱动转筒转动,使放置在转筒之间的试管能够更均匀受光,同时使试管内的凝胶珠型催化剂可以跟着一起转动,从而使处于试管内背光面的催化剂也能够获得光照,充分激活试管内的催化剂,提高催化剂对有机污染物的降解作用,同时能够降低对凝胶珠材料结构的破坏。
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Figure CN224812307U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of photocatalytic degradation technology, and in particular to a horizontally inclined solar photocatalytic reaction device. Background Technology
[0002] Wastewater from dyes, pigments, pharmaceuticals, and aquaculture contains a series of organic compounds such as halides, nitro compounds, amino compounds, aniline, and phenols. These pollutants have high concentrations, complex compositions, and high COD. They often contain chromogenic groups, resulting in deep and intense colors. Catalytic oxidation has become a common method for treating wastewater to remove color and reduce COD.
[0003] The common approach involves mixing organic pollutants with catalyst powder, placing the mixture in a reaction vessel such as a flask, beaker, or test tube, and then irradiating it with a specific light source, combined with magnetic stirring within the vessel to achieve photocatalytic degradation of the pollutants. However, powdered catalysts are difficult to recycle, so researchers have developed supported photocatalysts, which are photocatalytic gel beads loaded with catalyst powder. Limited by the strength of the gel beads, traditional magnetic or mechanical stirring can damage the material structure, leading to high catalyst consumption and severely impacting the catalytic effect. Utility Model Content
[0004] The purpose of this invention is to provide a horizontally inclined solar catalytic reaction device that can solve the problem in conventional solutions where the catalyst support is damaged, resulting in the inability to recover the catalyst or the inability to fully exert its catalytic effect.
[0005] The objective of this utility model is achieved through the following technical solution: A horizontally inclined solar catalytic reaction device includes a base plate, a support frame, and at least two rotating cylinders. The support frame is mounted on the base plate for mounting the rotating cylinders. The rotating cylinders are rotatably mounted on the support frame for placing test tubes containing reactants and catalysts, wherein the reactants are dyes. The support frame is provided with a drive mechanism for driving the rotating cylinders to rotate, and the test tubes rotate as the rotating cylinders rotate.
[0006] Preferably, the support frame includes a mounting plate, a support plate, and an upright plate; the mounting plate is installed obliquely on the base plate, and the included angle between the mounting plate and the base plate is 30°-50°; the upright plate is installed vertically on the base plate; the support plate is installed on the top edge of the upright plate; the support plate and the mounting plate are parallel to each other.
[0007] Preferably, the drive drum is mounted on the mounting plate; the drum is mounted between the mounting plate and the support plate; the bottom of the drum has a suitable protrusion so that the two drums do not directly contact each other to ensure good rotation effect, and also so that the test tubes placed on it will not fall off.
[0008] Preferably, the support frame further includes a central reinforcing plate connected between the mounting plate and the upright plate, and two side reinforcing plates disposed on both sides of the central reinforcing plate, with both ends of the side reinforcing plates also connected to the mounting plate and the upright plate.
[0009] Preferably, a reinforcing block is fixedly connected to the side of the upright plate, and the bottom surface of the reinforcing block is fixedly connected to the bottom plate.
[0010] Preferably, the rotating drum is provided with rotating shafts at both ends, and the rotating drum is rotatably connected to the mounting plate and the support plate respectively through the two rotating shafts.
[0011] Preferably, the drive mechanism includes a drive motor, a first synchronous pulley, at least two second synchronous pulleys, and a synchronous belt; the first synchronous pulley is connected to the output end of the drive motor and is driven by the second synchronous pulleys through the synchronous belt.
[0012] Preferably, a motor mount is installed on the side wall of the mounting plate; a limiting frame is fitted on the outer surface of the drive motor, and the bottom surface of the limiting frame is connected to the motor mount by bolts.
[0013] Preferably, the number of second synchronous pulleys is the same as the number of rotating drums; each rotating shaft on each rotating drum is connected to one second synchronous pulley.
[0014] This invention uses a drive mechanism to rotate the drum, allowing test tubes placed between the drums to receive light more evenly. At the same time, the gel bead catalyst inside the test tubes can rotate along with the drums, so that the catalyst on the back side of the test tube can also be illuminated, thus fully activating the catalyst inside the test tube, improving the catalyst's degradation effect on organic pollutants, and reducing damage to the structure of the gel bead material. Attached Figure Description
[0015] Figure 1 This is a three-dimensional structural diagram of a horizontally inclined solar photocatalytic reaction device according to the present invention; Figure 2 for Figure 1 A three-dimensional structural diagram of the central drive mechanism; Figure 3 for Figure 1 Schematic diagram of the middle support frame; Figure 4 for Figure 1 A three-dimensional structural diagram of the central shaft and rotating drum.
[0016] In the picture: 1. Mounting plate; 2. Support plate; 3. Rotating shaft; 4. Rotating drum; 5. Drive mechanism; 501. Drive motor; 502. First synchronous pulley; 503. Second synchronous pulley; 504. Synchronous belt; 505. Limiting frame; 6. Vertical plate; 7. Central reinforcing plate; 8. Side reinforcing plate; 9. Reinforcing block; 10. Base plate; 11. Motor base. Detailed Implementation
[0017] The embodiments of this disclosure will now be described in detail with reference to the accompanying drawings.
[0018] The following specific examples illustrate the implementation of this disclosure. Those skilled in the art can easily understand the advantages and effects of this disclosure from the content disclosed in this specification. Obviously, the described embodiments are only a part of the embodiments of this disclosure, and not all of them. This disclosure can also be implemented or applied through other different specific embodiments, and the details in this specification can also be modified or changed based on different viewpoints and applications without departing from the spirit of this disclosure. It should be noted that, in the absence of conflict, the following embodiments and features in the embodiments can be combined with each other. Based on the embodiments in this disclosure, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this disclosure.
[0019] Example 1 This invention uses a drive mechanism 5 to drive the rotating drum 4 to rotate, so that the test tubes placed between the rotating drums 4 can receive light more evenly. This allows the catalyst on the back side of the test tube to also receive light, fully activating the catalyst in the test tube, improving the photocatalytic degradation of organic pollutants, and reducing damage to the catalyst structure.
[0020] A horizontally inclined solar photocatalytic reaction device includes a base plate 10, a support frame, and at least two rotating cylinders 4. The support frame is mounted on the base plate 10 and is used to mount the rotating cylinders 4. The rotating cylinders 4 are rotatably mounted on the support frame and are used to place test tubes containing dyes and photocatalytic gel beads (to prevent the gel beads from clogging inside the test tubes, the gel beads can be strung together with silk thread to form a necklace-like string before being placed inside the test tubes). The support frame is provided with a drive mechanism 5 for driving the rotating cylinders 4 to rotate, and the test tubes rotate as the rotating cylinders 4 rotate.
[0021] In this embodiment, the use of multiple rotating cylinders 4 facilitates the placement of multiple test tubes, with one test tube placed between each two adjacent rotating cylinders 4. The base plate 10 provides overall support for the inclined solar catalytic reaction device, and a rubber pad is provided on the bottom surface of the base plate 10 to prevent the inclined solar catalytic reaction device from being blown away by strong winds. The inclined solar catalytic reaction device can be made of materials such as PLA and PETG, and can be fabricated using 3D printing equipment, making it easy to implement in experiments in schools.
[0022] Furthermore, the support frame includes a mounting plate 1, a support plate 2, and a vertical plate 6; the mounting plate 1 is inclinedly mounted on the base plate 10, with an angle of 30°-50° between the mounting plate 1 and the base plate 10; the vertical plate 6 is vertically mounted on the base plate 10; the support plate 2 is mounted on the top edge of the vertical plate 6; the support plate 2 and the mounting plate 1 are parallel to each other. Setting the inclination angle allows the test tubes to be better placed on the rotating drum 4 to receive sunlight.
[0023] Furthermore, the drive drum 4 is mounted on the mounting plate 1; the drum 4 is mounted between the mounting plate 1 and the support plate 2.
[0024] Furthermore, the support frame also includes a central reinforcing plate 7 connected between the mounting plate 1 and the upright plate 6, and two side reinforcing plates 8 disposed on both sides of the central reinforcing plate 7. The two ends of the side reinforcing plates 8 are also connected to the mounting plate 1 and the upright plate 6.
[0025] Furthermore, a reinforcing block 9 is fixedly connected to the side of the upright plate 6, and the bottom surface of the reinforcing block 9 is fixedly connected to the base plate 10. The upright plate 6, the central reinforcing plate 7, and the reinforcing block 9 all serve to connect and reinforce, improving the overall stress-bearing capacity of the inclined solar catalytic reactor, and preventing the components from breaking or falling apart when the inclined solar catalytic reactor is moved.
[0026] Furthermore, the rotating drum 4 is provided with rotating shafts 3 at both ends, and the rotating drum 4 is rotatably connected to the mounting plate 1 and the support plate 2 respectively through the two rotating shafts 3.
[0027] Furthermore, the drive mechanism 5 includes a drive motor 501, a first synchronous pulley 502, at least two second synchronous pulleys 503, and a synchronous belt 504; the first synchronous pulley 502 is connected to the output end of the drive motor 501 and is connected to the second synchronous pulleys 503 via the synchronous belt 504.
[0028] Furthermore, a motor base 11 is installed on the side wall of the mounting plate 1; a limiting frame 505 is fitted on the outer surface of the drive motor 501, and the bottom surface of the limiting frame 505 is connected to the motor base 11 by bolts.
[0029] Furthermore, the number of the second synchronous pulleys 503 is the same as the number of the rotating drums 4. Each rotating shaft 3 on each rotating drum 4 is connected to one second synchronous pulley 503.
[0030] Working principle: First, place the inclined solar catalytic reaction device under sunlight. Then, place the test tube containing photocatalytic gel beads and dye solution on the rotating drum 4. Start the drive motor 501 to drive the first synchronous wheel 502 to rotate. Under the transmission action of the synchronous belt 504, the second synchronous wheel 503 and the rotating drum 4 will rotate, so that the test tube will rotate. This allows the catalyst inside the test tube to receive sunlight more fully and evenly, improving the efficiency of the dye's catalytic reaction.
[0031] In the description of this utility model, it should be understood that the terms "middle", "length", "upper", "lower", "front", "rear", "vertical", "horizontal", "inner", "outer", "radial", "circumferential", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0032] In this invention, unless otherwise expressly specified and limited, the first feature "on" the second feature may be in direct contact with the first feature, or indirect contact with the first feature through an intermediate medium. "A plurality of" means at least two, such as two, three, etc., unless otherwise expressly and specifically limited.
[0033] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection, an electrical connection, or a connection that allows communication between them; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components, unless otherwise explicitly limited. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0034] The above description is merely illustrative of the embodiments of this utility model and is not intended to limit the scope of this utility model. For those skilled in the art, any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model without creative labor should be included within the protection scope of this utility model.
Claims
1. A horizontally inclined solar photocatalytic reaction device, characterized in that, It includes a base plate (10), a support frame and at least two rotating cylinders (4). The support frame is installed on the base plate (10) for mounting the rotating cylinders (4). The rotating cylinders (4) are rotatably mounted on the support frame for placing test tubes containing reactants and catalysts. The support frame is provided with a drive mechanism (5) for driving the rotating cylinders (4) to rotate, and the test tubes rotate as the rotating cylinders (4) rotate.
2. The inclined horizontal solar photocatalytic reaction device as described in claim 1, characterized in that, The support frame includes a mounting plate (1), a support plate (2), and a vertical plate (6); the mounting plate (1) is installed obliquely on the base plate (10), and the included angle between the mounting plate (1) and the base plate (10) is 30°-50°; the vertical plate (6) is installed vertically on the base plate (10); the support plate (2) is installed on the top edge of the vertical plate (6); the support plate (2) and the mounting plate (1) are parallel to each other.
3. The inclined horizontal solar photocatalytic reaction device as described in claim 2, characterized in that, The drive drum (4) is mounted on the mounting plate (1); the drum (4) is mounted between the mounting plate (1) and the support plate (2).
4. The inclined horizontal solar photocatalytic reaction device as described in claim 2, characterized in that, The support frame also includes a central reinforcing plate (7) connected between the mounting plate (1) and the upright plate (6) and two side reinforcing plates (8) set on both sides of the central reinforcing plate (7). The two ends of the side reinforcing plates (8) are also connected to the mounting plate (1) and the upright plate (6).
5. The inclined horizontal solar photocatalytic reaction device as described in claim 2, characterized in that, The side of the upright plate (6) is fixedly connected to a reinforcing block (9), and the bottom surface of the reinforcing block (9) is fixedly connected to the bottom plate (10).
6. The inclined horizontal solar photocatalytic reaction device as described in claim 2, characterized in that, The rotating drum (4) is provided with rotating shafts (3) at both ends, and the rotating drum (4) is rotatably connected to the mounting plate (1) and the support plate (2) respectively through the two rotating shafts (3).
7. The inclined horizontal solar photocatalytic reaction device as described in claim 6, characterized in that, The drive mechanism (5) includes a drive motor (501), a first synchronous pulley (502), at least two second synchronous pulleys (503) and a synchronous belt (504); the first synchronous pulley (502) is connected to the output end of the drive motor (501) and is connected to the second synchronous pulleys (503) via the synchronous belt (504).
8. The inclined horizontal solar photocatalytic reaction device as described in claim 7, characterized in that, A motor mount (11) is installed on the side wall of the mounting plate (1); a limiting frame (505) is fitted on the outer surface of the drive motor (501), and the bottom surface of the limiting frame (505) is connected to the motor mount (11) by bolts.
9. The inclined horizontal solar photocatalytic reaction device as described in claim 7, characterized in that, The number of the second synchronous pulleys (503) is the same as the number of the rotating drums (4); one shaft (3) on each of the rotating drums (4) is connected to one second synchronous pulley (503).