Textile printing and dyeing wastewater treatment device

CN224812406UActive Publication Date: 2026-09-29ANHUI SIHE PRINTING & DYEING CO LTD
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Patent Information

Application Number
CN202522277355.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-10-28
Publication Date
2026-09-29
Estimated Expiration
2035-10-28

AI Technical Summary

Technical Problem

本实用新型采用上述结构,延长了处理装置内部设备的使用寿命,减轻了使用人员清理的工作量,提高了对纺织印染废水处理的效率和效果,但是,上述装置中用于固定过滤仓的锁紧机构复杂,安装和使用不便,灰尘和小颗粒等杂质易附着在插槽和锁紧机构中的相关部件上,影响锁紧机构的正常使用,增加使用者清理锁紧机构的工作量,因此,为了解决上述问题,本实用新型提出一种纺织印染废水处理装置

Benefits of technology

过滤机构中的第一进料管、安装板、连接轴、螺母、滤网和衔接板的组合,方便使用者拆装衔接板和滤网,以便对滤网进行清理,防护罩的使用,能够保护连接轴和螺母,避免连接轴和螺母与废水以及灰尘和线头等杂质接触,减少使用者清理上述部件的工作量,液位计的使用,能够测量外壳内部的废水的液位,方便使用者根据液位判断是否需要继续往外壳中注入废水,并根据液位情况添加相应比例的添加剂。

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Abstract

The utility model relates to wastewater treatment technical field, concretely disclose a kind of textile printing and dyeing wastewater treatment device, including filter mechanism, filter mechanism includes filter bin, the upper portion of filter bin is connected with first top plate, the upper portion of first top plate is connected with first feeding pipe, both sides of first feeding pipe are evenly provided with mounting plate, the inside of first feeding pipe is provided with filter screen, both ends of filter screen are provided with adapter plate, the end of adapter plate away from filter screen is provided with protective cover, the lower portion of filter bin is provided with stirring treatment mechanism, stirring treatment mechanism includes shell, the upper portion of shell is connected with second top plate, the side of second top plate is connected with liquid level meter, the inside of second top plate is provided with stirring rod, the structure for fixing filter screen in the device is simple, easy to disassemble and maintain, dust, thread end and other impurities can be avoided to adhere on nut and connecting shaft and other components, reduce the workload of user cleaning nut and connecting shaft and other components.
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Description

Technical Field

[0001] This utility model relates to the field of wastewater treatment technology, and specifically discloses a textile printing and dyeing wastewater treatment device. Background Technology

[0002] Textile fabrics are materials made from various fibers through spinning, weaving, knitting and other processes. They are widely used in clothing, home textiles, industry and other fields. During the fabric processing, dyeing equipment is needed to dye the greige fabric to obtain fabrics of different colors. The dyes, auxiliaries and other chemicals used in the dyeing process result in wastewater containing a large amount of organic matter, high acidity and alkalinity, high color and other pollutants, which need to be treated by wastewater treatment equipment.

[0003] Chinese patent CN221254325U discloses a wastewater treatment device for textile printing and dyeing, including a treatment tank body. Support legs are symmetrically installed at the chamfered bottom of the treatment tank body. A tank cover is hinged to the upper end of the treatment tank body via a hinge. An inlet is provided at the upper end of the tank cover. A filter chamber is installed inside the inlet. A filter plate is installed at the bottom of the filter chamber. Fixing blocks are symmetrically fixedly connected to both sides of the upper end of the tank cover near the filter chamber. A rotating column is rotatably connected to the opposite ends of the fixing blocks via a rotating shaft. A rotating plate is fixedly connected to the outer wall of the rotating column. A locking mechanism is installed at the end of the rotating plate near the tank cover. This utility model adopts the above-mentioned structure, which extends the service life of the internal equipment of the treatment device, reduces the cleaning workload of users, and improves the efficiency and effect of textile printing and dyeing wastewater treatment. However, the locking mechanism used to fix the filter chamber in the above-mentioned device is complicated, inconvenient to install and use, and dust and small particles and other impurities are easy to adhere to the relevant parts in the slot and locking mechanism, affecting the normal use of the locking mechanism and increasing the workload of users to clean the locking mechanism. Therefore, in order to solve the above problems, this utility model proposes a textile printing and dyeing wastewater treatment device. Utility Model Content

[0004] The present invention aims to provide a textile printing and dyeing wastewater treatment device. The structure of the fixed filter screen is simple, easy to disassemble and maintain, and can prevent dust, thread ends and other impurities from adhering to the nuts and connecting shafts, thereby reducing the workload of users in cleaning the nuts and connecting shafts.

[0005] This utility model is achieved through the following technical solution: A textile dyeing and printing wastewater treatment device includes a filtration mechanism. The filtration mechanism includes a filter chamber, with a support frame detachably connected to the inner side of the filter chamber. Two activated carbon plates are arranged inside the support frame, and a biofilm filter layer is arranged between the two activated carbon plates. A first top plate is connected above the filter chamber, and a first feed pipe is connected to the upper center of the first top plate. Mounting plates are arranged on both sides of the first feed pipe, and a filter screen is arranged inside the first feed pipe. Connecting plates are arranged at both ends of the filter screen, and a protective cover is arranged at the end of the connecting plate away from the filter screen. A stirring mechanism is arranged below the filter chamber. The stirring mechanism includes a shell, with a second top plate connected above the shell. A level gauge is connected to one side of the second top plate, and a stirring rod is inserted through the interior of the second top plate. Scrapers are arranged on both sides of the stirring rod, and a motor is connected to the upper end of the stirring rod.

[0006] As a further feature of the above solution, a connecting shaft is provided at the upper center of the mounting plate. The connecting shaft passes through the end of the connecting plate away from the filter screen. A nut is threaded onto the outer side of the connecting shaft to facilitate the disassembly and assembly of the connecting plate for cleaning the filter screen connected to the connecting plate. The protective cover is detachably connected to the mounting plate to protect the connecting shaft and the nut, preventing wastewater from adhering to the nut and the connecting shaft, thus reducing the workload of the user in cleaning the above components.

[0007] As a further provision of the above scheme, a first discharge pipe is provided in the lower center of the filter chamber. The lower end of the first discharge pipe passes through the interior of the second top plate, which facilitates the injection of the filtered wastewater from the filter mechanism into the outer shell. A second feed pipe is connected to one side of the upper part of the second top plate, and a third feed pipe is provided on one side of the second feed pipe. The lower end of the third feed pipe is connected to the second top plate, which facilitates the user to inject additives into the outer shell through the second feed pipe. It also facilitates the use of the third feed pipe to re-inject wastewater that fails the water quality test into the outer shell for treatment.

[0008] As a further feature of the above scheme, the upper end of the stirring rod is rotatably connected to the second top plate, the motor is connected to the second top plate, and the second top plate is detachably connected to the outer shell, so that the second top plate can provide support for the motor and the stirring rod.

[0009] As a further feature of the above solution, a second discharge pipe is connected to the lower center of the outer shell to facilitate the discharge of the flocculated and settled wastewater from the inside of the outer shell. A valve is installed inside the second discharge pipe to facilitate the control of the opening and closing of the second discharge pipe.

[0010] As a further feature of the above scheme, a bracket is connected to the outer side of the housing, and the two sides of the filter chamber are respectively connected to the upper sides of the bracket, which enables the bracket to provide support for the housing, its connecting parts and the filter mechanism. A controller is provided on one side of the bracket, and the motor and the level gauge are connected to the controller through power lines and signal lines, which facilitates the use of the controller to control the operation of the motor and helps to transmit the liquid level of the wastewater inside the housing measured by the level gauge to the controller.

[0011] The present invention has the following beneficial effects during use: The combination of the first feed pipe, mounting plate, connecting shaft, nut, filter screen, and connecting plate in the filtration mechanism facilitates user disassembly and assembly of the connecting plate and filter screen for cleaning. The protective cover protects the connecting shaft and nut, preventing them from contacting wastewater, dust, wire ends, and other impurities, thus reducing the workload for users in cleaning these components. The level gauge measures the wastewater level inside the housing, allowing users to determine whether to continue adding wastewater and to add appropriate amounts of additives based on the level. Attached Figure Description

[0012] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0013] Figure 1 This is a perspective view of the present invention; Figure 2 This is a front sectional perspective view of the present invention; Figure 3 This is a perspective view of the filter chamber in this utility model; Figure 4 This is an exploded view of the assembly of components such as the support frame and activated carbon plate in this utility model; Figure 5 This is an exploded view of the first feed pipe and filter screen assembly in this utility model; Figure 6 This is a perspective view of the protective cover in this utility model; Figure 7 This is a perspective view of the combination of the second top plate and stirring rod and other components in this utility model.

[0014] In the diagram: 1. Filtration mechanism; 2. Stirring mechanism; 3. Controller; 11. Filtration chamber; 111. First top plate; 112. First discharge pipe; 12. Support frame; 13. Activated carbon plate; 14. Biofilm filter layer; 15. First feed pipe; 151. Mounting plate; 152. Connecting shaft; 153. Nut; 16. Filter screen; 161. Connecting plate; 17. Protective cover; 21. Outer shell; 211. Second top plate; 212. Second discharge pipe; 213. Valve; 214. Second feed pipe; 215. Third feed pipe; 22. Level gauge; 23. Stirring rod; 231. Scraper; 24. Motor; 25. Bracket. Detailed Implementation

[0015] To enable those skilled in the art to better understand the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present application, and not all embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative effort should fall within the scope of protection of the present application.

[0016] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. The following will refer to the appendix... Figures 1-7 This application will be described in detail with reference to the embodiments.

[0017] An embodiment discloses a textile dyeing and printing wastewater treatment device, including a filtration mechanism 1. The filtration mechanism 1 includes a filtration chamber 11, and a support frame 12 is detachably connected to the inner side of the filtration chamber 11. Two activated carbon plates are arranged inside the support frame 12, and a biofilm filtration layer 14 is arranged between the two activated carbon plates. A first top plate 111 is connected to the top of the filtration chamber 11, and a first feed pipe 15 is connected to the upper center of the first top plate 111. Mounting plates 151 are arranged on both sides of the first feed pipe 15, and a [missing information - likely a specific component or structure] is arranged inside the first feed pipe 15. A filter screen 16 is provided at both ends of the filter screen 16, and a protective cover 17 is provided at the end of the connecting plate 161 away from the filter screen 16. A stirring mechanism 2 is provided below the filter chamber 11. The stirring mechanism 2 includes a housing 21. A second top plate 211 is connected to the top of the housing 21. A level gauge 22 is connected to one side of the second top plate 211. A stirring rod 23 is provided through the interior of the second top plate 211. Scrapers 231 are provided on both sides of the stirring rod 23. A motor 24 is connected to the upper end of the stirring rod 23.

[0018] like Figure 1 , Figure 5 and Figure 6As shown, a connecting shaft 152 is provided at the upper center of the mounting plate 151. The connecting shaft 152 passes through the end of the connecting plate 161 away from the filter screen 16. A nut 153 is threaded onto the outer side of the connecting shaft 152 to facilitate the disassembly and assembly of the connecting plate 161 for cleaning of the filter screen 16 connected to the connecting plate 161. The protective cover 17 is detachably connected to the mounting plate 151 to protect the connecting shaft 152 and the nut 153, preventing wastewater from adhering to the nut 153 and the connecting shaft 152, thus reducing the workload of the user in cleaning the above components.

[0019] like Figure 1 , Figure 2 , Figure 3 and Figure 7 As shown, a first discharge pipe 112 is provided in the lower center of the filter chamber 11. The lower end of the first discharge pipe 112 passes through the interior of the second top plate 211, which facilitates the injection of the filtered wastewater from the filter mechanism 1 into the outer shell 21. A second feed pipe 214 is connected to the upper side of the second top plate 211. A third feed pipe 215 is provided on one side of the second feed pipe 214. The lower end of the third feed pipe 215 is connected to the second top plate 211, which facilitates the user to inject additives into the outer shell 21 through the second feed pipe 214. It is also convenient to re-inject wastewater that fails the water quality test into the outer shell 21 for treatment through the third feed pipe 215.

[0020] like Figure 1 , Figure 2 and Figure 7 As shown, the upper end of the stirring rod 23 is rotatably connected to the second top plate 211, the motor 24 is connected to the second top plate 211, and the second top plate 211 is detachably connected to the outer shell 21, so that the second top plate 211 can provide support for the motor 24 and the stirring rod 23.

[0021] like Figure 1 and Figure 2 As shown, a second discharge pipe 212 is connected to the lower center of the outer shell 21 to facilitate the discharge of wastewater after flocculation and sedimentation from the inside of the outer shell 21. A valve 213 is provided inside the second discharge pipe 212 to facilitate the control of the opening and closing of the second discharge pipe 212.

[0022] like Figure 1 and Figure 2 As shown, a bracket 25 is connected to the outer side of the outer shell 21. The two sides of the filter chamber 11 are respectively connected to the upper two sides of the bracket 25, which enables the bracket 25 to provide support for the outer shell 21, its connecting parts, and the filter mechanism 1. A controller 3 is provided on one side of the bracket 25. The motor 24 and the level gauge 22 are both connected to the controller 3 through power lines and signal lines, which facilitates the use of the controller 3 to control the operation of the motor 24 and helps to transmit the liquid level of the wastewater inside the outer shell 21 measured by the level gauge 22 to the controller 3.

[0023] The textile dyeing wastewater treatment device disclosed in this embodiment, during use, injects the wastewater to be treated into the filter chamber 11 via the first feed pipe 15. The filter screen 16 inside the first feed pipe 15 can initially filter out thread ends and fibers in the wastewater. The wastewater passing through the filter screen 16 is filtered sequentially by the activated carbon plate 13 and the biofilm filter layer 14, and then flows downward through the first discharge pipe 112 into the outer casing 21. The liquid level of the wastewater inside the outer casing 21 is observed and transmitted back to the controller 3 by the liquid level gauge 22. When the liquid level in the outer casing 21 reaches a certain value, the liquid level is adjusted accordingly. When there is sufficient wastewater, stop adding wastewater to the filter chamber 11. Based on the volume of wastewater in the outer shell 21, inject an appropriate amount of additive into the outer shell 21 through the second feed pipe 214. Use the controller 3 to start the motor 24, causing the motor 24 to drive the stirring rod 23 and scraper 231 to rotate, mixing the wastewater and additive evenly. During rotation, the scraper 231 can scrape off impurities in the wastewater adhering to the inner wall of the outer shell 21. Turn off the motor 24, stopping the stirring rod 23 from rotating. Then, proceed according to the reaction requirements. After standing for a period of time, place the original receiving component, such as a bucket, at the lower end of the second discharge pipe 212, open valve 213, and discharge an appropriate amount of wastewater through the second discharge pipe 212 into the receiving component. Then close valve 213 and use the original water quality analyzer to test the water quality of the wastewater in the receiving component. If the water quality is qualified, connect the large-capacity receiving component or sewage pipe to the second discharge pipe 212, open valve 213, and discharge the treated wastewater from the outer casing 21. If the water quality analyzer detects that the wastewater is within acceptable limits... If the wastewater in the receiving component does not meet the discharge standards, the wastewater in the receiving component is poured back into the outer shell 21 through the third feed pipe 215. The settling time is increased or corresponding additives are added as needed, and the stirring rod 23 is rotated by the motor 24 to stir. Then, the receiving component is used for secondary sampling and tested with a water quality tester until the water quality is qualified. The large-capacity receiving component or sewage pipe is connected to the second discharge pipe 212, and the valve 213 is opened to discharge the treated wastewater in the outer shell 21.

[0024] When the filter screen 16 needs to be cleaned, separate the two protective covers 17 from the two mounting plates 151 respectively, unscrew the two nuts 153 from the outside of the two connecting shafts 152 and set them aside, pull the connecting plate 161 upward to move the filter screen 16 upward, pull the connecting shaft 152 out from the inside of the connecting plate 161, and continue to pull the connecting plate 161 to pull the filter screen 16 out from the inside of the first discharge pipe 112 for cleaning. After cleaning, reset the filter screen 16 and protective covers 17 by reversing the above operation.

[0025] The components disclosed in this utility model for treating textile dyeing wastewater, including controller 3, filter chamber 11, first top plate 111, first discharge pipe 112, support frame 12, activated carbon plate 13, biofilm filter layer 14, first feed pipe 15, mounting plate 151, connecting shaft 152, nut 153, filter screen 16, connecting plate 161, protective cover 17, outer shell 21, second top plate 211, second discharge pipe 212, valve 213, second feed pipe 214, third feed pipe 215, level gauge 22, stirring rod 23, scraper 231, motor 24, and bracket 25, are all general standard parts or parts known to those skilled in the art. Their structure and principle can be learned by those skilled in the art through technical manuals or conventional experimental methods.

[0026] All standard parts used in this application can be purchased from the market, and can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art. The control method is automatic control through a controller. The control circuit of the controller can be implemented by simple programming by those skilled in the art and is common knowledge in the field. Since this utility model is mainly used to protect mechanical devices, the control method and circuit connection will not be explained in detail in this utility model.

[0027] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A textile dyeing and printing wastewater treatment device, comprising a filtration mechanism, the filtration mechanism including a filter chamber, a support frame detachably connected to the inner side of the filter chamber, two activated carbon plates disposed on the inner side of the support frame, a biofilm filter layer disposed between the two activated carbon plates, and a first top plate connected above the filter chamber, characterized in that, A first feed pipe is connected to the upper center of the first top plate. Mounting plates are provided on both sides of the first feed pipe. A filter screen is provided inside the first feed pipe. Connecting plates are provided at both ends of the filter screen. A protective cover is provided at the end of the connecting plate away from the filter screen. A stirring mechanism is provided below the filter chamber. The stirring mechanism includes a shell. A second top plate is connected to the upper part of the shell. A level gauge is connected to one side of the second top plate. A stirring rod is installed through the interior of the second top plate. Scrapers are provided on both sides of the stirring rod. A motor is connected to the upper end of the stirring rod.

2. The textile dyeing and printing wastewater treatment device according to claim 1, characterized in that, A connecting shaft is provided at the upper center of the mounting plate. The connecting shaft passes through the end of the connecting plate away from the filter screen. A nut is threaded onto the outer side of the connecting shaft. The protective cover is detachably connected to the mounting plate.

3. The textile dyeing and printing wastewater treatment device according to claim 1, characterized in that, A first discharge pipe is provided in the lower middle part of the filter chamber. The lower end of the first discharge pipe passes through the interior of the second top plate. A second feed pipe is connected to one side of the upper part of the second top plate. A third feed pipe is provided on one side of the second feed pipe.

4. The textile dyeing and printing wastewater treatment device according to claim 1, characterized in that, The upper end of the stirring rod is rotatably connected to the second top plate, and the motor is connected to the second top plate.

5. The textile dyeing and printing wastewater treatment device according to claim 1, characterized in that, A second discharge pipe is connected to the lower center of the outer casing, and a valve is installed inside the second discharge pipe.

6. The textile dyeing and printing wastewater treatment device according to claim 1, characterized in that, A bracket is connected to the outer side of the outer shell, and the two sides of the filter chamber are respectively connected to the upper two sides of the bracket. A controller is provided on one side of the bracket.

Citation Information

Patent Citations

  • Textile printing and dyeing wastewater treatment device

    CN221254325U