Chimney cover brick lifting device and glass kiln feeding channel
Patent Information
- Application Number
- CN202522187409.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-16
- Publication Date
- 2026-09-29
- Estimated Expiration
- 2035-10-16
AI Technical Summary
由于盖砖长期设置在高温环境的烟囱上,且供料道内部的废气容易腐蚀盖砖,所以盖砖需要定期更换
[0005]根据本实用新型实施例的烟囱盖砖升降装置,至少具有如下有益效果:利用升降机构带动夹持机构向上移动使盖砖离开烟囱,然后利用平移机构带动支架移动使夹持机构带动盖砖沿前后方向移动,使盖砖与烟囱错开,然后在夹持机构上更换盖砖,避免在烟囱的上方更换盖砖,使盖砖的更换更加安全,实现盖砖的快速维修、安装、更换,降低现场人工的劳动强度。
Smart Images

Figure CN224812444U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of glass kiln technology, and in particular to a chimney cover brick lifting device and a glass kiln feeding channel. Background Technology
[0002] The feed channel of a glass furnace is the passageway through which molten glass flows. A chimney is located at the top of the feed channel, and the chimney is typically fitted with an openable / closable cover. Opening the cover accelerates the airflow within the feed channel, thus speeding up the cooling of the molten glass; closing the cover insulates the feed channel, reducing heat loss from the molten glass. Therefore, the temperature of the feed channel can be regulated by opening and closing the cover. Because the cover is permanently positioned on the high-temperature chimney, and because the exhaust gases inside the feed channel easily corrode the cover, it needs to be replaced periodically. However, replacing the cover directly on the high-temperature chimney poses a safety hazard. Utility Model Content
[0003] This utility model aims to solve at least one of the technical problems existing in the prior art. To this end, this utility model proposes a chimney cover brick lifting device and a glass kiln feeding channel, which makes the cover brick staggered from the chimney, and then the cover brick is replaced on the clamping mechanism, avoiding the replacement of cover brick above the chimney, making the replacement of cover brick safer, realizing the rapid maintenance, installation and replacement of cover brick, and reducing the labor intensity of on-site personnel.
[0004] According to a first aspect embodiment of the present invention, a chimney cover brick lifting device includes: Translation mechanism; A support frame is connected to the translation mechanism, which drives the support frame to move in the front-to-back direction. A lifting mechanism is connected to the bracket; A clamping mechanism is hinged to the lifting mechanism. The clamping mechanism rotates about an axis extending in the left-right direction, and the lifting mechanism drives the clamping mechanism to move in the up-down direction. The cover brick is held in place by the clamping mechanism.
[0005] The chimney cover brick lifting device according to the present utility model embodiment has at least the following beneficial effects: the lifting mechanism drives the clamping mechanism to move upward so that the cover brick leaves the chimney, and then the translation mechanism drives the support to move so that the clamping mechanism drives the cover brick to move in the front and back direction, so that the cover brick is misaligned with the chimney, and then the cover brick is replaced on the clamping mechanism, avoiding the replacement of the cover brick above the chimney, making the replacement of the cover brick safer, realizing the rapid maintenance, installation and replacement of the cover brick, and reducing the labor intensity of on-site personnel.
[0006] According to some embodiments of the present invention, the lifting mechanism includes: The lever is hinged to the bracket in the middle, and the clamping mechanism is hinged to the front end of the lever; An adjusting rod is movably connected to the rear end of the lever. Moving the adjusting rod downward causes the lever to drive the clamping mechanism to move upward, and moving the adjusting rod upward causes the lever to drive the clamping mechanism to move downward.
[0007] According to some embodiments of this utility model, the rear end of the bracket is provided with a guide hole, the adjusting rod passes through the guide hole, the outer side wall of the adjusting rod is provided with an external thread, and the lifting mechanism further includes: The turntable is equipped with a nut that engages with the external thread. The turntable abuts against the bottom end of the guide hole. Rotating the turntable causes the adjusting rod to move upward or downward relative to the guide hole.
[0008] According to some embodiments of the present invention, the top end of the adjusting rod is provided with a hinge shaft, the hinge shaft extends in the left-right direction, the rear end of the lever is provided with a slide groove extending in the front-back direction, and the hinge shaft is movably disposed in the slide groove.
[0009] According to some embodiments of the present invention, the lever arm of the adjusting rod on the lever is greater than the lever arm of the clamping mechanism on the lever.
[0010] According to some embodiments of the present invention, the translation mechanism includes: The guide rail extends in the front-to-back direction; A roller is hinged to the bracket, and the roller is rotatably disposed in the guide rail; A braking element is provided on the bracket. Locking the braking element brakes the roller, and releasing the braking element allows the roller to rotate.
[0011] According to some embodiments of the present invention, the braking component includes: The handle is rotatably connected to the bracket; A brake block is connected to the handle, and the handle drives the brake block to rotate so that the brake block abuts against or moves away from the roller.
[0012] According to some embodiments of the present invention, a clamping block is provided on the top of the cover brick, and the clamping mechanism includes: The lifting mechanism is hinged to the top of the boom; The gripper is hinged to the bottom end of the lifting rod. The bottom of the gripper is provided with a clamping groove that runs through the front and back. The clamping block is inserted into the clamping groove in the front and back direction so that the gripper clamps the cover brick.
[0013] According to some embodiments of the present invention, the width of the clamping groove in the left-right direction gradually decreases from top to bottom, and the width of the clamping block in the left-right direction gradually decreases from top to bottom.
[0014] According to a second aspect embodiment of the present invention, the glass furnace feeding channel includes: chimney; As described in the above embodiments, the chimney cover brick lifting device is used to open and close the cover brick on the top of the chimney.
[0015] Since the glass kiln feeding channel adopts all the technical solutions of the chimney cover brick lifting device of the above embodiments, it has at least all the beneficial effects brought about by the technical solutions of the above embodiments, which will not be repeated here. Attached Figure Description
[0016] Figure 1 This is a side view schematic diagram of a chimney cover brick lifting device according to an embodiment of the present utility model; Figure 2 yes Figure 1 Schematic diagram of the cross section of AA; Figure 3 This is a front view schematic diagram of a chimney cover brick lifting device according to an embodiment of the present utility model.
[0017] Reference numerals: glass kiln feed channel frame 10, translation mechanism 100, guide rail 110, roller 120, brake 130, handle 131, brake block 132, bracket 200, guide hole 210, lifting mechanism 300, lever 310, slide 311, adjusting rod 320, hinge shaft 321, turntable 330, nut 331, clamping mechanism 400, lifting rod 410, gripper 420, clamping groove 421, cover brick 500, clamping block 510. Detailed Implementation
[0018] The embodiments of this utility model are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain this utility model, and should not be construed as limiting this utility model.
[0019] In the description of this utility model, it should be understood that the terms front, back, up, down, axial, circumferential, etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0020] In the description of this utility model, "multiple" means two or more; "greater than," "less than," and "exceeding" are understood to exclude the stated number; "above," "below," and "within" are understood to include the stated number. The use of "first" and "second" in the description is merely for distinguishing technical features and should not be construed as indicating or implying relative importance, or implicitly specifying the number of indicated technical features or their sequential relationship.
[0021] In the description of this utility model, it should be noted that terms such as "setting," "installing," and "connecting" should be interpreted broadly, and those skilled in the art can reasonably determine the specific meaning of the above terms in this utility model in conjunction with the specific content of the technical solution.
[0022] The technical solution of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the embodiments described below are some embodiments of this utility model, not all embodiments.
[0023] Reference Figures 1 to 3 As shown, this utility model provides a chimney cover brick lifting device.
[0024] The chimney cover brick lifting device includes a translation mechanism 100, a support 200, a lifting mechanism 300, a clamping mechanism 400, and a cover brick 500.
[0025] Reference Figure 2 As shown, the translation mechanism 100 includes a guide rail 110, a roller 120, and a brake 130.
[0026] The guide rail 110 is installed on the top of the glass furnace feeding channel frame 10. In this embodiment, the guide rail 110 extends in the front-back direction and is provided with a track groove that extends in the front-back direction. The roller 120 is rotatably connected to the bottom of the bracket 200 and rotates around an axis that extends in the left-right direction. The roller 120 is rotatably disposed in the track groove and causes the bracket 200 to move along the guide rail 110.
[0027] The braking component 130 includes a handle 131 and a brake block 132. The handle 131 is rotatably connected to the bottom of the bracket 200. The handle 131 rotates about an axis extending in the vertical direction. The axis of rotation of the handle 131 extends to the height of the roller 120. The brake block 132 is connected to the axis of rotation. When the handle 131 rotates the brake block 132 to the roller 120, the brake block 132 presses against the roller 120, preventing the roller 120 from rotating. This prevents the bracket 200 from moving relative to the guide rail 110, thus fixing the position of the bracket 200.
[0028] In this embodiment, refer to Figure 2As shown, there are at least four rollers 120, and the bracket 200 is provided with two axles. The two axles are distributed at intervals along the front-back direction. Each axle is hinged to a roller 120 at its left and right ends, so that the bracket 200 can move smoothly in the front-back direction. The outer diameter of the roller 120 matches the width of the track groove of the guide rail 110 in the vertical direction, so that the roller 120 can move smoothly in the front-back direction along the track groove.
[0029] In this embodiment, there are at least two brake elements 130. The two brake elements 130 are respectively disposed on the left and right sides of the bracket 200. The two rollers 120 connected to the same axle are braked by the two brake elements 130. By restricting the rotation of a set of rollers 120, the resistance of the bracket 200 moving back and forth along the guide rail 110 is increased, thereby preventing the bracket 200 from moving in the back and forth direction.
[0030] Reference Figure 1 As shown, the bracket 200 includes a base, a horizontal frame, a diagonal frame, a vertical frame, and an adjusting seat. Rollers 120 and brakes 130 are both mounted on the base. The horizontal frame extends in the front-to-back direction and is connected to the base at its bottom. The diagonal frame gradually slopes downward from front to back and is connected to the front end of the horizontal frame at its bottom. The diagonal frame is located above the base. The vertical frame extends in the up-down direction and is connected to the rear end of the horizontal frame at its top. The vertical frame is located behind the base and limits the forward movement of the bracket 200 relative to the guide rail 110. The rear end of the vertical frame is connected to the adjusting seat, which has a guide hole 210 extending in the up-down direction.
[0031] Reference Figure 1 As shown, the lifting mechanism 300 includes a lever 310, an adjusting rod 320 and a turntable 330. The middle part of the lever 310 is hinged to the top of the inclined frame of the bracket 200. When the lever 310 rotates around an axis extending in the left and right direction, the hinge point between the lever 310 and the inclined frame is the fulcrum. The distance from the front end of the lever 310 to the fulcrum is less than the distance from the rear end of the lever 310 to the fulcrum.
[0032] The top of the adjusting rod 320 is provided with a hinge seat, and the hinge seat is provided with a hinge shaft 321 extending in the left and right direction. The rear end of the lever 310 is provided with a slide groove 311, which extends in the front and back direction and passes through the lever 310 in the left and right direction. The hinge shaft 321 is movably disposed in the slide groove 311. The adjusting rod 320 passes downward through the guide hole 210 of the bracket 200 and slides in the up and down direction. The outer side wall of the adjusting rod 320 is provided with an external thread. The diameter of the guide hole 210 is larger than the outer diameter of the external thread of the adjusting rod 320 so that the adjusting rod 320 can slide smoothly up and down along the guide hole 210.
[0033] The turntable 330 is provided with a nut 331, which has a threaded hole that runs through the top and bottom. The threaded hole of the nut 331 is engaged with the external thread of the adjusting rod 320, so the turntable 330 is rotatably connected to the outside of the adjusting rod 320. The turntable 330 is located below the adjusting seat of the bracket 200.
[0034] When the front end of lever 310 is connected to clamping mechanism 400 and cover brick 500, the front end of lever 310 is pulled downward by clamping mechanism 400 and cover brick 500, causing the rear end of lever 310 to move upward. This causes the rear end of lever 310 to drive adjusting rod 320 to move upward, causing turntable 330 to abut against the bottom of adjusting seat of bracket 200. Turntable 330 restricts the degree of freedom of adjusting rod 320 to move upward.
[0035] Rotating the turntable 330 causes the nut 331 to rotate, making the nut 331 rotate relative to the external thread of the adjusting rod 320. This causes the turntable 330 to move upward or downward relative to the adjusting rod 320. Since the top of the turntable 330 remains in contact with the bottom of the adjusting seat of the bracket 200, the turntable 330 changes the length of the adjusting rod 320 above the adjusting seat of the bracket 200, which changes the height of the rear end of the lever 310. This causes the front end of the lever 310 to move, causing the clamping mechanism 400 and the cover brick 500 to move upward or downward.
[0036] During the rotation of lever 310, since adjusting rod 320 is confined in guide hole 210 and hinge shaft 321 at the top of adjusting rod 320 moves in slide groove 311, adjusting rod 320 can avoid interfering with the rotation of lever 310.
[0037] By moving the adjusting rod 320 up and down, the lever 310 drives the clamping mechanism 400 and the cover brick 500 to move, which helps to save the pulling force required to lift the cover brick 500, and the personnel operating the adjusting rod 320 can stay away from the chimney, thus improving safety.
[0038] In this embodiment, the adjustment rod 320 is moved up and down by rotating the turntable 330 relative to the adjustment rod 320, eliminating the need for the operator to constantly pull the adjustment rod 320, thus saving the operator effort. Meanwhile, the turntable 330 is always in contact with the bottom of the adjustment seat, which can prevent the adjustment rod 320 from coming loose upwards and eliminate safety hazards.
[0039] Reference Figure 1 As shown, in this embodiment, the lever arm of the hinge seat of the adjusting rod 320 and the lever 310 is greater than the lever arm of the clamping mechanism 400 on the lever 310. This helps to reduce the pulling force required for the adjusting rod 320 to lift the clamping mechanism 400 through the lever 310, thereby reducing the pressure between the nut 331 and the external thread of the adjusting rod 320, and making the turntable 330 rotate more effortlessly.
[0040] Reference Figure 1and Figure 3 As shown, the clamping mechanism 400 includes a lifting rod 410 and a gripper 420. The top end of the lifting rod 410 is hinged to the front end of the lever 310, and the bottom end of the lifting rod 410 is hinged to the top of the gripper 420. The bottom of the gripper 420 is provided with a clamping groove 421 that runs through the front-back direction. The width of the clamping groove 421 in the left-right direction gradually decreases from top to bottom.
[0041] A clamping block 510 is provided on the top of the cover brick 500. The width of the clamping block 510 gradually decreases from top to bottom in the left and right directions. The clamping block 510 is inserted into the clamping groove 421 in the front and back directions, so that the cover brick 500 is clamped to the bottom of the clamping claw 420, so that the clamping mechanism 400 can drive the cover brick 500 to move. The bottom of the cover brick 500 extends out from under the clamping claw 420, so that the bottom surface of the cover brick 500 covers the top of the chimney.
[0042] Since the width of both the clamping block 510 and the clamping groove 421 gradually decreases from top to bottom, after the clamping block 510 is placed into the clamping groove 421, the weight of the cover brick 500 causes it to slide down along the clamping groove 421 to fix its position, so as to facilitate the replacement of the cover brick 500.
[0043] The lifting mechanism 300 drives the clamping mechanism 400 to move upward, causing the cover brick 500 to leave the chimney. Then, the translation mechanism 100 drives the support 200 to move, causing the clamping mechanism 400 to move the cover brick 500 in the front-back direction, thus displacing the cover brick 500 from the chimney. The cover brick 500 is then replaced on the clamping mechanism 400, avoiding replacement of the cover brick 500 above the chimney, making the replacement of the cover brick 500 safer, and enabling rapid maintenance, installation, and replacement of the cover brick 500, reducing the labor intensity of on-site personnel.
[0044] This utility model also provides a glass kiln feeding channel, including a chimney and a chimney cover lifting device as described in the above embodiments, wherein the cover bricks are detachably and detachably placed on the top of the chimney.
[0045] Since the glass kiln feeding channel adopts all the technical solutions of the chimney cover brick lifting device of the above embodiments, it has at least all the beneficial effects brought about by the technical solutions of the above embodiments, which will not be repeated here.
[0046] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.
Claims
1. A chimney cover brick lifting device, characterized in that, include: Translation mechanism; A support frame is connected to the translation mechanism, which drives the support frame to move in the front-to-back direction. A lifting mechanism is connected to the bracket; A clamping mechanism is hinged to the lifting mechanism. The clamping mechanism rotates about an axis extending in the left-right direction, and the lifting mechanism drives the clamping mechanism to move in the up-down direction. The cover brick is held in place by the clamping mechanism.
2. The chimney cover brick lifting device according to claim 1, characterized in that, The lifting mechanism includes: The lever is hinged to the bracket in the middle, and the clamping mechanism is hinged to the front end of the lever; An adjusting rod is movably connected to the rear end of the lever. Moving the adjusting rod downward causes the lever to drive the clamping mechanism to move upward, and moving the adjusting rod upward causes the lever to drive the clamping mechanism to move downward.
3. The chimney cover brick lifting device according to claim 2, characterized in that, The rear end of the bracket is provided with a guide hole, the adjusting rod passes through the guide hole, and the outer side wall of the adjusting rod is provided with external threads. The lifting mechanism further includes: The turntable is equipped with a nut that engages with the external thread. The turntable abuts against the bottom end of the guide hole. Rotating the turntable causes the adjusting rod to move upward or downward relative to the guide hole.
4. The chimney cover brick lifting device according to claim 2, characterized in that, The top end of the adjusting rod is provided with a hinge shaft, which extends in the left-right direction. The rear end of the lever is provided with a slide groove that extends in the front-back direction, and the hinge shaft is movably disposed in the slide groove.
5. The chimney cover brick lifting device according to claim 2, characterized in that, The lever arm of the adjusting rod on the lever is greater than the lever arm of the clamping mechanism on the lever.
6. The chimney cover brick lifting device according to claim 1, characterized in that, The translation mechanism includes: The guide rail extends in the front-to-back direction; A roller is hinged to the bracket, and the roller is rotatably disposed in the guide rail; A braking element is provided on the bracket. Locking the braking element brakes the roller, and releasing the braking element allows the roller to rotate.
7. The chimney cover brick lifting device according to claim 6, characterized in that, The braking component includes: The handle is rotated to connect to the bracket; A brake block is connected to the handle, and the handle drives the brake block to rotate so that the brake block abuts against or moves away from the roller.
8. The chimney cover brick lifting device according to claim 1, characterized in that, The top of the cover brick is provided with a clamping block, and the clamping mechanism includes: The lifting mechanism is hinged to the top of the boom; The gripper is hinged to the bottom end of the lifting rod. The bottom of the gripper is provided with a clamping groove that runs through the front and back. The clamping block is inserted into the clamping groove in the front and back direction so that the gripper clamps the cover brick.
9. The chimney cover brick lifting device according to claim 8, characterized in that, The width of the clamping groove gradually decreases from top to bottom in the left-right direction, and the width of the clamping block gradually decreases from top to bottom in the left-right direction.
10. A feeding channel for a glass furnace, characterized in that, include: chimney; The chimney cover brick lifting device according to any one of claims 1 to 9, wherein the cover brick is detachably and detachably placed on the top of the chimney.