Microbial deodorant incubation fermentation device
Patent Information
- Application Number
- CN202522406357.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-13
- Publication Date
- 2026-09-29
- Estimated Expiration
- 2035-11-13
AI Technical Summary
[0004]本实用新型的目的在于提供一种微生物除臭剂保温发酵装置,其解决了现有发酵装置在将发酵产物与培养基分离后,培养基会滞留于分离筒体内,加之其搅拌杆通过旋转套与转管转动连接且分离筒体可自由转动的结构设计,导致分离筒体内的培养基无法顺利排出,进而影响装置的连续作业效率与实用性的技术问题
本实用新型通过承载座、齿环、齿轮、旋转设备、分离筒、搅拌杆和导料管的设计,在保证分离筒分离发酵产物以及搅拌杆搅拌功能正常使用的同时可通过导料管正常的排出分离筒内的培养基,保证装置的连续作业效率与实用性,并且在旋转设备工作时还通过转动辊、磁性块、撞击杆和传动件等结构相配合可使得分离筒振动,一方面防止分离筒堵塞,提高分离筒的分离效果,另一方面能更好将培养基排出,防止导料管堵塞。
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Figure CN224812537U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of microbial deodorant production, specifically to a microbial deodorant heat preservation and fermentation device. Background Technology
[0002] Currently, microbial deodorants require fermentation during the production process, typically using a microbial deodorant heat-insulating fermentation device.
[0003] The fermentation device for producing microbial deodorizers for poultry and livestock breeding, as proposed in publication number CN214571863U, although facilitating the separation of fermentation products from the culture medium and the discharge of fermentation products, and enabling uniform stirring of nutrients within the tank to improve the fermentation effect of the culture medium and microorganisms, still has the following drawbacks: After the fermentation product is separated from the culture medium, the culture medium will remain in the separation cylinder. In addition, the structure design of the stirring rod is connected to the rotating tube through the rotating sleeve and the separation cylinder can rotate freely, which makes it impossible for the culture medium in the separation cylinder to be discharged smoothly, thus affecting the continuous operation efficiency and practicality of the device. To this end, we propose a microbial deodorizing agent heat preservation fermentation device. Utility Model Content
[0004] The purpose of this invention is to provide a microbial deodorant heat-preserving fermentation device, which solves the technical problem that in existing fermentation devices, after separating the fermentation product from the culture medium, the culture medium will remain in the separation cylinder. In addition, the structure design of the stirring rod is rotatably connected to the rotating tube through the rotating sleeve and the separation cylinder can rotate freely, which makes it impossible to smoothly discharge the culture medium in the separation cylinder, thus affecting the continuous operation efficiency and practicality of the device.
[0005] This utility model achieves the above objectives through the following technical solutions: A microbial deodorizing agent heat-preserving fermentation device includes an insulated shell, a discharge pipe connected to the bottom of the insulated shell, a separation cylinder inside the insulated shell, a support seat rotatably inserted and connected to the top of the separation cylinder, the support seat being fixedly connected to the inner wall of the insulated shell, a toothed ring on the inner wall of the separation cylinder, a gear meshing on the inner side of the toothed ring, the toothed ring being rotatably disposed in a groove opened in the side wall of the support seat and connected to the output end of a rotating device, the rotating device being disposed on the inner wall of the insulated shell, a stirring rod coaxially disposed in the inner cavity of the separation cylinder, one end of the stirring rod extending into the groove and being drivenly connected to the output end of the rotating device so that the stirring rod rotates in the opposite direction to the separation cylinder, a feed pipe connected to the inner cavity of the separation cylinder is inserted on the support seat, and a guide pipe rotatably connected to the bottom axis of the separation cylinder is disposed at the bottom axis, one end of the guide pipe and the feed pipe both penetrating the insulated shell.
[0006] A further improvement is that the bottom end of the feed tube is closed, and a cavity is opened at the bottom of the feed tube wall. A discharge tube is connected to the outer wall of the feed tube on one side and above the cavity. A rotating rod is provided coaxially inside the feed tube. A sealing plate for sealing the feed tube is fixedly sleeved on the top of the rotating rod. A locking block is provided on the sealing plate. A locking groove that cooperates with the locking block is provided at the bottom end of the stirring rod. The bottom end of the rotating rod extends into the cavity and is rotatably connected to the inner wall of the cavity through an elastic connector. A permanent magnet ring is rotatably sleeved on the bottom end of the rotating rod. An electromagnetic ring for attracting the permanent magnet ring is provided on the inner wall of the cavity so that the rotating rod drives the sealing plate into the separation cylinder and the locking block engages with the locking groove. Spiral blades are provided on the outer wall of the rotating rod.
[0007] A further improvement is that the separating cylinder includes an upper cylinder rotatably sleeved on the outer wall of the support seat, a screen cylinder detachably connected to the bottom of the upper cylinder, a lower base detachably connected to the bottom of the screen cylinder, the bottom surface of the lower base being arc-shaped and rotatably connected to the guide pipe, and the guide pipe being detachably connected to the heat insulation shell through a fixing member.
[0008] A further improvement is that several sets of rotating rollers are provided below the support base, and several sets of magnetic blocks are embedded in the outer circumference of the rotating rollers. Each rotating roller has a horizontal impact rod on its inner side. The impact rod is movably inserted into a fixed base. The fixed base is connected to the support base and located outside the separation cylinder. One end of the impact rod is provided with a contact head for contacting the separation cylinder, and the other end is embedded with a magnetic ball with a magnetic pole opposite to that of the magnetic block. The outer wall of the impact rod is provided with an elastic element for driving it to reset. The shaft of each rotating roller movably passes through the support base and is connected to the output end of the rotating equipment through a transmission component.
[0009] A further improvement is that both the first and second discharge pipes are equipped with valve bodies, the top of the feed pipe is equipped with a hopper, and the hopper is equipped with a cover.
[0010] A further improvement is that the inner wall of the insulation shell is provided with a heating element.
[0011] The beneficial effects of this utility model are as follows: This invention, through the design of a support base, gear ring, gear, rotating device, separation cylinder, stirring rod, and feed pipe, ensures that the separation cylinder can effectively separate fermentation products and the stirring rod can function properly. Simultaneously, the feed pipe allows for the normal discharge of culture medium from the separation cylinder, guaranteeing the continuous operation efficiency and practicality of the device. Furthermore, during operation, the rotating device, through the coordinated structure of rotating rollers, magnetic blocks, impact rods, and transmission components, causes the separation cylinder to vibrate. This prevents blockage of the separation cylinder, improves its separation effect, and better discharges the culture medium, preventing blockage of the feed pipe. Attached Figure Description
[0012] Figure 1 This is a schematic diagram of the device structure of this utility model; Figure 2 For the present utility model Figure 1 Structural sectional view; Figure 3 This utility model Figure 2 Enlarged view of structure A in the image.
[0013] In the diagram: 1. Insulation shell; 2. Separation cylinder; 201. Upper cylinder; 202. Screen cylinder; 203. Lower base; 3. Guide pipe; 4. Bearing seat; 5. Rotating device; 6. Feed pipe; 7. Gear ring; 8. Stirring rod; 9. Discharge pipe one; 10. Discharge pipe two; 11. Rotating rod; 12. Spiral blade; 13. Elastic connector; 14. Electromagnetic ring; 15. Sealing plate; 16. Fixing component; 17. Rotating roller; 18. Magnetic block; 19. Transmission component; 20. Impact rod; 21. Heating component. Detailed Implementation
[0014] The present application will now be described in further detail with reference to the accompanying drawings. It should be noted that the following specific embodiments are only used to further illustrate the present application and should not be construed as limiting the scope of protection of the present application. Those skilled in the art can make some non-essential improvements and adjustments to the present application based on the above application content.
[0015] Example 1 Please see the appendix Figure 1-3 A microbial deodorant heat-preserving fermentation device includes a heat-preserving shell 1, which is made of heat-preserving material and is widely used in the field, and will not be described in detail here. In this embodiment, a shell door is provided on one side of the heat-preserving shell 1 so as to maintain or replace the structure inside the heat-preserving shell 1. The bottom of the heat-insulating shell 1 is provided with a discharge pipe 9 for discharging fermentation products. A separation cylinder 2 is provided inside the heat-insulating shell 1. In this embodiment, the diameter of the separation cylinder 2 is smaller than the inner diameter of the heat-insulating shell 1. A support seat 4 is rotatably inserted and connected to the top of the separation cylinder 2. In this embodiment, the support seat 4 has an inverted T-shaped vertical section and can be rotatably connected to the separation cylinder 2 using a bearing or a sliding block groove. The support seat 4 is fixedly connected to the inner wall of the heat-insulating shell 1. A toothed ring 7 is provided on the inner wall of the separation cylinder 2. The toothed ring 7 is coaxial with the separation cylinder 2, and a gear meshes on the inner side of the toothed ring 7. The toothed ring 7 is rotatably disposed in a groove opened on the side wall of the support seat 4 and connected to the output end of the rotating device 5. The rotating device 5 is located on the inner wall of the heat-insulating shell 1. In this embodiment, the rotating device 5 can be a motor. Specifically, the rotating device 5 is connected to the inner wall of the heat-insulating shell 1 using a bracket. A stirring rod 8 is coaxially arranged in the inner cavity of the separation cylinder 2. Optionally, in this embodiment, the stirring rod 8... The stirring rod 8 includes a main rod and several sets of stirring blades on the outer wall of the main rod. One end of the stirring rod 8 extends into the groove and is connected to the output end of the rotating device 5 so that the stirring rod 8 rotates in the opposite direction to the separation cylinder 2. Optionally, a large gear is sleeved on the end of the stirring rod 8 in the groove, and a small gear meshing with the driven gear is sleeved on the outer wall of the output end of the rotating device 5. In this way, when the rotating device 5 rotates, it can not only drive the separation cylinder 2 to rotate, but also drive the stirring rod 8 to rotate in the opposite direction to the separation cylinder 2, thereby achieving uniform stirring of the material in the separation cylinder 2. In addition, the use of a large gear and a small gear prevents the stirring rod 8 from rotating too fast. A feed pipe 6 communicating with the inner cavity of the separation cylinder 2 is inserted into the bearing seat 4. A guide pipe 3 is rotatably connected to the bottom axis of the separation cylinder 2. In this embodiment, the guide pipe 3 is connected to the separation cylinder 2 through a bearing. One end of the guide pipe 3 and the feed pipe 6 both penetrate the heat insulation shell 1.
[0016] In use, materials (culture medium, nutrients, and microorganisms) are added to the separation cylinder 2 through the feed pipe 6, allowing the microorganisms to multiply rapidly and ferment to produce the specified products. The separation cylinder 2 is then driven to rotate by the rotating device 5. While the rotating device 5 is working, it also drives the stirring rod 8 to stir the materials in the separation cylinder 2, improving the fermentation effect. When the separation cylinder 2 rotates, centrifugal force separates the fermentation products from the culture medium. The fermentation products are thrown out into the separation cylinder 2 and are located between the separation cylinder 2 and the heat preservation shell 1. The fermentation products can be discharged through the discharge pipe 1 9, and non-fermentation products (such as culture medium) can be discharged through the discharge pipe 2 10.
[0017] Preferably, in this embodiment, the bottom end of the feed pipe 3 is closed, and a cavity is formed at the bottom of the inner wall of the feed pipe 3. A discharge pipe 2 10 is provided on one side of the outer wall of the feed pipe 3 above the cavity. The discharge pipe 2 10 is inclined so that the non-fermented products entering the feed pipe 3 can be discharged from the discharge pipe 2 10. A rotating rod 11 is provided coaxially inside the feed pipe 3. A sealing plate 15 for sealing the feed pipe 3 is fixedly sleeved at the top of the rotating rod 11. Initially, the sealing plate 15 is at the top of the inner cavity of the feed pipe 3 so that the material in the separation cylinder 2 will not directly enter the feed pipe 3. A locking block is provided on the sealing plate 15, and a locking groove that cooperates with the locking block is formed at the bottom end of the stirring rod 8. Optionally, in this embodiment, the cross-section of both the card block and the card slot is rectangular, but it is not limited to this type. The bottom end of the rotating rod 11 extends into the cavity and is rotatably connected to the inner wall of the cavity through the elastic connector 13. Optionally, in this embodiment, the elastic connector 13 is an elastic telescopic rod. The top end of the elastic connector 13 is fixedly connected to the bottom end of the rotating rod 11, and the bottom end is rotatably connected to the inner wall of the cavity through a bearing. The bottom end of the rotating rod 11 is fitted with a permanent magnet ring through the bearing. The inner wall of the cavity is provided with an electromagnetic ring 14 for adsorbing the permanent magnet ring so that the rotating rod 11 drives the sealing plate 15 into the separation cylinder 2 and the card block engages with the card slot. The outer wall of the rotating rod 11 is provided with a spiral blade 12. When discharging non-fermented products, the electromagnetic ring 14 is opened, which attracts the permanent magnet ring and drives the rotating rod 11 upward. The rotating rod 11 drives the sealing plate 15 from the feed pipe 3 into the separation cylinder 2, so that the non-fermented products in the separation cylinder 2 enter the feed pipe 3 and the clamping block enters the clamping slot upward. Then, the rotating device 5 is opened, which drives the stirring rod 8 to rotate and also drives the rotating rod 11 to rotate. The rotating rod 11, through the spiral blade 12, causes the non-fermented products below the separation cylinder 2 to flow downward and be discharged through the feed pipe 3 and the discharge pipe 10, reducing the probability of non-fermented products clogging the feed pipe 3. The upward movement of the rotating rod 11 also plays a role in reducing the probability of non-fermented products clogging the feed pipe 3.
[0018] Preferably, the separating cylinder 2 in this embodiment includes an upper cylinder 201 rotatably sleeved on the outer wall of the support base 4. A screen cylinder 202 for separating the fermentation product from the culture medium is detachably connected to the bottom of the upper cylinder 201. A lower base 203 is detachably connected to the bottom of the screen cylinder 202. The bottom surface of the lower base 203 is arc-shaped and rotatably connected to the feed pipe 3, so that the material can better enter the feed pipe 3. The feed pipe 3 is detachably connected to the heat-insulating shell 1 via a fixing member 16. In this embodiment, a toothed ring 7 is provided on the upper cylinder. The inner wall of 201, the upper cylinder 201 and the screen cylinder 202, and the screen cylinder 202 and the lower base 203 can all be connected by bolt-type fixing structures. The fixing part 16 can also be a bolt-type structure. When it is necessary to replace the screen cylinder 202, the fixing part 16 can be removed first, and then the connecting structure between the screen cylinder 202 and the lower base 203 can be removed, so that the lower base 203 and the guide pipe 3 can be moved downward to detach from the screen cylinder 202. Then, the connecting structure between the screen cylinder 202 and the upper cylinder 201 can be removed to remove the screen cylinder 202.
[0019] Preferably, in this embodiment, both the discharge pipe 9 and the discharge pipe 10 are equipped with valve bodies, and the top of the feed pipe 6 is equipped with a hopper, and the hopper is equipped with a cover. In this embodiment, the valve body is used to control the opening and closing of the discharge of the discharge pipe 9 and the discharge pipe 10, and a solenoid valve can be used.
[0020] Preferably, the inner wall of the heat-insulating shell 1 in this embodiment is provided with a heating element 21. The heating element 21 can be a widely used adjustable temperature heating element in the art, such as an electric heating element or an electric heating tube, so as to control the temperature inside the heat-insulating shell 1 and ensure the fermentation effect of the material inside the heat-insulating shell 1.
[0021] Example 2 Please see the appendix Figure 2Based on Embodiment 1, this embodiment has several sets of rotating rollers 17 below the support seat 4, and several sets of magnetic blocks 18 are embedded in the outer circumference of the rotating rollers 17. At least two sets of rotating rollers 17 are provided in this embodiment, symmetrically spaced on both sides of the separation cylinder 2. Each rotating roller 17 has a horizontally arranged impact rod 20 on its inner side. The impact rod 20 is movably inserted into a fixed seat, which is connected to the support seat 4 and located outside the separation cylinder 2. One end of the impact rod 20 has a contact head for contacting the separation cylinder 2 (which can be made of hard rubber, but is not limited to this material), and the other end has a magnetic ball with a magnetic pole opposite to that of the magnetic block 18 embedded in it. The outer wall of the impact rod 20 has an elastic element for driving it to reset. According to the principle of magnetic attraction between opposite poles, when the magnetic block 18 corresponds to the magnetic ball, the magnetic block 18... 8 will attract magnetic balls. Since the magnetic balls are embedded in one end of the impact rod 20, they will drive the impact rod 20 to move, causing the contact head to separate from the outer wall of the separation cylinder 2. When the magnetic block 18 and the magnetic balls are misaligned, the elastic element drives the impact rod 20 to drive the contact head to reset and impact the separation cylinder 2, causing the separation cylinder 2 to vibrate. This vibration prevents the screen cylinder 202 from clogging and allows for better discharge of non-fermented products when the feed pipe 3 is discharging them. The shaft of each rotating roller 17 is movable through the support seat 4 and connected to the output end of the rotating device 5 through the transmission component 19. The connection between the shaft of each rotating roller 17 and the support seat 4 is provided with a bearing. Optionally, the transmission component 19 in this embodiment can be a sprocket drive group, which includes sprockets and chains, etc., which will not be described in detail here.
[0022] The above embodiments only illustrate several implementation methods of this utility model, and their descriptions are relatively specific and detailed, but they should not be construed as limiting the scope of this utility model patent. It should be noted that those skilled in the art can make several modifications and improvements without departing from the concept of this utility model, and these all fall within the protection scope of this utility model.
Claims
1. A microbial deodorizing agent heat-insulating fermentation device, comprising a heat-insulating shell (1), wherein the bottom of the heat-insulating shell (1) is provided with a connected discharge pipe (9), characterized in that, The insulation shell (1) is provided with a separation cylinder (2). A bearing seat (4) is rotatably inserted and connected to the top of the separation cylinder (2). The bearing seat (4) is fixedly connected to the inner wall of the insulation shell (1). A toothed ring (7) is provided on the inner wall of the separation cylinder (2). A gear is meshed on the inner side of the toothed ring (7). The toothed ring (7) is rotatably disposed in a groove opened on the side wall of the bearing seat (4) and connected to the output end of the rotating device (5). The rotating device (5) is disposed on the inner wall of the insulation shell (1). A stirring rod (8) is provided coaxially in the inner cavity of the separation cylinder (2). One end of the stirring rod (8) extends into the groove and is connected to the output end of the rotating device (5) so that the stirring rod (8) rotates in the opposite direction to the separation cylinder (2). A feed pipe (6) communicating with the inner cavity of the separation cylinder (2) is inserted on the bearing seat (4). A guide pipe (3) is rotatably provided at the bottom axis of the separation cylinder (2). One end of the guide pipe (3) and the feed pipe (6) both penetrate the heat insulation shell (1).
2. The microbial deodorizing agent heat-preserving fermentation device according to claim 1, characterized in that, The bottom end of the feed pipe (3) is closed, and a cavity is opened at the bottom of the inner wall of the feed pipe (3). A discharge pipe (10) is connected to the outer wall of the feed pipe (3) and located above the cavity. A rotating rod (11) is provided coaxially inside the feed pipe (3). A sealing plate (15) for sealing the feed pipe (3) is fixedly sleeved at the top of the rotating rod (11). A locking block is provided on the sealing plate (15). A slot for cooperating with the locking block is provided at the bottom end of the stirring rod (8). The bottom end of the rotating rod (11) extends into the cavity and is rotatably connected to the inner wall of the cavity through an elastic connector (13). A permanent magnet ring is rotatably sleeved at the bottom end of the rotating rod (11). An electromagnetic ring (14) for adsorbing the permanent magnet ring is provided on the inner wall of the cavity so that the rotating rod (11) drives the sealing plate (15) into the separation cylinder (2) and the locking block engages with the slot. A spiral blade (12) is provided on the outer wall of the rotating rod (11).
3. The microbial deodorizing agent heat-preserving fermentation device according to claim 1, characterized in that, The separation cylinder (2) includes an upper cylinder (201) rotatably sleeved on the outer wall of the support seat (4). The bottom of the upper cylinder (201) is detachably connected to a screen cylinder (202). The bottom of the screen cylinder (202) is detachably connected to a lower base (203). The bottom surface of the lower base (203) is arc-shaped and rotatably connected to the guide pipe (3). The guide pipe (3) is detachably connected to the heat insulation shell (1) through a fixing member (16).
4. The microbial deodorizing agent heat-preserving fermentation device according to claim 1, characterized in that, Several sets of rotating rollers (17) are provided below the bearing seat (4), and several sets of magnetic blocks (18) are embedded in the outer circumference of the rotating rollers (17). Each rotating roller (17) has a horizontal impact rod (20) on its inner side. The impact rod (20) is movably inserted into the fixed seat. The fixed seat is connected to the bearing seat (4) and located outside the separation cylinder (2). One end of the impact rod (20) is provided with a contact head for contacting the separation cylinder (2), and the other end is embedded with a magnetic ball with a magnetic pole opposite to that of the magnetic block (18). The outer wall of the impact rod (20) is provided with an elastic element for driving it to reset. The shaft of each rotating roller (17) is movably inserted through the bearing seat (4) and connected to the output end of the rotating device (5) through a transmission component (19).
5. The microbial deodorizing agent heat-preserving fermentation device according to claim 1, characterized in that, Both the discharge pipe 1 (9) and the discharge pipe 2 (10) are equipped with valve bodies, and the top of the feed pipe (6) is equipped with a hopper, and the hopper is equipped with a cover.
6. The microbial deodorizing agent heat-preserving fermentation device according to claim 1, characterized in that, The inner wall of the heat-insulating shell (1) is provided with a heating element (21).
Citation Information
Patent Citations
Production and fermentation device of microbial deodorant for poultry and livestock breeding
CN214571863U