An anaerobic fermentation tank

Abstract

The utility model provides an anaerobic fermentation tank relates to anaerobic fermentation technical field has solved traditional anaerobic fermentation tank many lack the technical problem of specific material pretreatment structure, or the fixed inadjustable technology problem of the crushing rate of pretreatment link. The anaerobic fermentation tank includes the jar body for anaerobic fermentation, and the power mechanism for providing the crushing power is arranged to the side of the upper end of jar body, and the speed regulation mechanism for steplessly adjusting the crushing rate is arranged between power mechanism and jar body, and the inner chamber of jar body is fixedly connected with the screen mesh on the upper side, and the screen mesh is arranged to the downside of speed regulation mechanism. The utility model is used to provide an anaerobic fermentation tank, can carry out the crushing and screening of the material of adaptive rate, satisfies different material pretreatment demand, can provide the adaptive condition for the subsequent jar body internal high -efficient anaerobic fermentation, effectively promotes the flexibility and adaptability of material handling before anaerobic fermentation, guarantees the stable development of fermentation process.

Description

Technical Field

[0001] This utility model relates to the field of anaerobic fermentation technology, and in particular to an anaerobic fermenter. Background Technology

[0002] Anaerobic digesters are core equipment that decompose organic waste into biogas and organic residues in a closed environment by utilizing the metabolic activities of anaerobic microorganisms. They are widely used in energy production, waste treatment and environmental protection. The core of anaerobic digesters is to create a stable anaerobic environment for microorganisms, and complete the degradation of organic matter through multi-stage synergistic metabolism of microorganisms.

[0003] The applicant has discovered that existing technologies suffer from at least the following technical problems: Traditional anaerobic digesters often lack targeted material pretreatment structures, or the crushing rate in the pretreatment stage is fixed and cannot be adjusted. When processing organic materials of different particle sizes and hardnesses, such as coarse straw and soft manure, the fixed-rate crushing mechanism cannot adapt to the material characteristics. Insufficient crushing of coarse materials can easily lead to uneven mixing of materials and insufficient contact area between microorganisms and organic matter during subsequent fermentation, thus reducing degradation efficiency. For soft materials, over-crushing may occur, increasing energy consumption and easily causing screen blockage, affecting the material conveying and screening process. Utility Model Content

[0004] The purpose of this invention is to provide an anaerobic fermenter to solve the technical problems of existing anaerobic fermenters, which often lack targeted material pretreatment structures or have fixed and unadjustable crushing rates in the pretreatment stage. The various technical effects of the preferred solutions among the many technical solutions provided by this invention are detailed below.

[0005] To achieve the above objectives, the present invention provides the following technical solution: The anaerobic fermenter provided by this utility model includes a tank body for anaerobic fermentation. A power mechanism for providing crushing power is provided on one side of the upper end of the tank body. A speed regulating mechanism for steplessly adjusting the crushing rate is provided between the power mechanism and the tank body. A screen is fixedly connected to the upper side of the inner cavity of the tank body, and the screen is located directly below the speed regulating mechanism.

[0006] Optionally, the power mechanism includes a support rod, which is fixedly connected to one side of the upper end of the tank. A connecting column is fixedly connected to the outer surface of the upper end of the support rod, and a first connecting rod is fixedly connected to one side of the outer surface of the connecting column. A drive motor is fixedly connected to the inner cavity of the end of the first connecting rod away from the connecting column.

[0007] Optionally, the output end of the drive motor is fixedly connected to an active turntable, the inner cavity of the active turntable is slidably connected to a first synchronous belt, and the outer surface of the connecting post away from the first connecting rod is fixedly connected to a second connecting rod.

[0008] Optionally, a connecting frame is fixedly connected to the end of the second connecting rod away from the connecting column, a top plate is fixedly connected to the top of the connecting frame, a driven turntable is rotatably connected to the upper end of the top plate, and the driven turntable is slidably connected to the inner cavity of the end of the first synchronous belt away from the driving turntable.

[0009] Optionally, the speed regulating mechanism includes a continuously variable speed regulating frame, which is disposed on the upper side of the tank. A drive shaft is rotatably connected to one side of the inner cavity of the continuously variable speed regulating frame. A guide block is slidably connected to the outer surface of the drive shaft, and a steel belt is slidably connected to the inner cavity of the guide block.

[0010] Optionally, one end of the drive shaft near the top plate passes through the inner cavity of the continuously variable speed frame and is fixedly connected to a linkage shaft. The linkage shaft passes through the center of the inner cavity of the top plate and is fixedly connected to the driven turntable. A second synchronous belt is rotatably connected to the outer surface of the end of the drive shaft near the linkage shaft. A first conical pulley is rotatably connected to the inner cavity of the second synchronous belt away from the drive shaft. The first conical pulley is rotatably connected to the inner cavity of the continuously variable speed frame and is rotatably connected to the inner cavity of the steel belt.

[0011] Optionally, a second cone wheel is rotatably connected to the side of the continuously variable speed frame cavity away from the first cone wheel. The second cone wheel is rotatably connected to the inner cavity of the steel belt. A linkage column is rotatably connected to the end of the second cone wheel away from the drive shaft. A third synchronous belt is rotatably connected to the outer surface of the linkage column. A driven shaft is rotatably connected to the inner cavity of the end of the third synchronous belt away from the linkage column.

[0012] Optionally, a transmission disc is rotatably connected to the end of the driven shaft away from the third synchronous belt, and an eccentric connecting rod is fixedly connected to the center of the end of the transmission disc away from the driven shaft near its edge. A crusher is fixedly connected to the end of the eccentric connecting rod away from the transmission disc, and the crusher is located directly above the screen.

[0013] The beneficial effects of this utility model are as follows: The tank for anaerobic fermentation provided by this utility model provides a basic container for overall fermentation. The power mechanism on one side of its upper end can stably provide the power required for material crushing. The speed regulation mechanism between the power mechanism and the tank can realize stepless adjustment of the crushing rate, which can adapt to organic materials with different particle sizes and hardness, avoiding the problems of insufficient crushing of coarse and hard materials or excessive crushing of soft materials. The screen on the upper side of the inner cavity of the tank and located directly below the speed regulation mechanism can screen the crushed material to ensure that the material entering the subsequent fermentation stage of the tank meets the requirements. The overall structure not only meets the pretreatment needs of different materials and improves the flexibility and adaptability of material processing before anaerobic fermentation, but also provides suitable conditions for efficient anaerobic fermentation inside the tank, ensuring the stable development of the fermentation process. Attached Figure Description

[0014] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a disassembled schematic diagram of the overall structure of this utility model; Figure 3 This is a schematic diagram of the connection of the active turntable of the power mechanism of this utility model; Figure 4 This is a schematic diagram of the driven turntable connection of the power mechanism of this utility model; Figure 5 This is a schematic diagram of the connection of the stepless speed regulating frame of the speed regulating mechanism of this utility model; Figure 6 This is a schematic diagram of the guide block connection of the speed regulating mechanism of this utility model.

[0016] In the picture: 1. Tank body; 2. Power mechanism; 21. Support rod; 22. Connecting column; 23. First connecting rod; 24. Drive motor; 25. Active turntable; 26. First synchronous belt; 27. Second connecting rod; 28. Connecting frame; 29. ​​Top plate; 210. Driven turntable; 3. Speed ​​regulating mechanism; 31. Linkage shaft; 32. Stepless speed regulating frame; 33. Drive shaft; 34. Guide block; 35. Second synchronous belt; 36. First conical pulley; 37. Steel belt; 38. Second conical pulley; 39. Linkage column; 310. Third synchronous belt; 311. Driven shaft; 312. Transmission disc; 313. Eccentric connecting rod; 314. Crusher; 4. Screen. Detailed Implementation

[0017] Please refer to the attached diagram below. Figures 1-6 This document explains the content of this utility model and its differences from existing technologies. The technical solutions (including preferred solutions) of this utility model are further described in detail below through accompanying drawings and examples of optional embodiments. It should be noted that any technical feature or solution in this embodiment is one or more of a variety of optional technical features or solutions. For the sake of brevity, this document cannot exhaustively list all alternative technical features and solutions of this utility model, nor is it convenient to emphasize that each implementation of a technical feature is one of multiple optional implementations. Therefore, those skilled in the art should understand that any technical means provided by this utility model can be replaced, or any two or more technical means or features provided by this utility model can be combined to obtain a new technical solution. No technical feature or solution in this embodiment limits the scope of protection of this utility model. The scope of protection of this utility model should include any alternative technical solutions that can be conceived by those skilled in the art without creative effort, as well as new technical solutions obtained by those skilled in the art by combining any two or more technical means or features provided by this utility model.

[0018] In the description of this invention, it should be noted that, unless otherwise stated, "a plurality of" means two or more; the terms "upper," "lower," "left," "right," "inner," "outer," "front end," "rear end," "head," "tail," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this invention. Furthermore, the terms "first," "second," "third," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0019] In the description of this invention, it should also be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to mechanical connections or electrical connections; they can refer to direct connections or indirect connections through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this invention according to the specific circumstances.

[0020] This utility model provides an anaerobic fermenter that can crush and screen materials at appropriate rates to meet the pretreatment needs of different materials, and also provides suitable conditions for efficient anaerobic fermentation inside the tank 1. This effectively improves the flexibility and adaptability of material processing before anaerobic fermentation and ensures the stable operation of the fermentation process.

[0021] The following is combined with Figures 1-6 The technical solution provided by this utility model will be described in more detail. This utility model provides an anaerobic fermentation tank, including a tank body 1 for anaerobic fermentation. A power mechanism 2 for providing crushing power is provided on one side of the upper end of the tank body 1. A speed regulating mechanism 3 for stepless adjustment of the crushing rate is provided between the power mechanism 2 and the tank body 1. A screen 4 is fixedly connected to the upper side of the inner cavity of the tank body 1, and the screen 4 is located directly below the speed regulating mechanism 3. In some of the embodiments of this utility model described above, the power mechanism 2 on one side of the upper end of the tank 1 first provides the power required for crushing. The power is transmitted to the speed regulating mechanism 3 between the power mechanism 2 and the tank 1. The speed-regulated power acts on the corresponding structure to crush the material above the screen 4 on the upper side of the inner cavity of the tank 1. The screen 4 can then screen the crushed material to meet the subsequent anaerobic fermentation requirements.

[0022] In some embodiments of this utility model, the power mechanism 2 includes a support rod 21, which is fixedly connected to one side of the upper end of the tank body 1. A connecting column 22 is fixedly connected to the outer surface of the upper end of the support rod 21. A first connecting rod 23 is fixedly connected to one side of the outer surface of the connecting column 22. A drive motor 24 is fixedly connected to the inner cavity of the end of the first connecting rod 23 away from the connecting column 22. In some embodiments of the present invention described above, a support rod 21 fixed to one side of the upper end of the tank 1 provides basic support. The connecting column 22 at the upper end of the support rod 21 serves as an intermediate connecting structure. A first connecting rod 23 fixed on one side of the support rod 21 extends to a designated position. The inner cavity of the first connecting rod 23 away from the connecting column 22 is used to fix the drive motor 24, thereby completing the stable installation of the drive motor 24 and providing a power source for the subsequent crushing and speed regulation process.

[0023] In some embodiments of this utility model, the output end of the drive motor 24 is fixedly connected to the active turntable 25, the inner cavity of the active turntable 25 is slidably connected to the first synchronous belt 26, and the outer surface of the connecting post 22 away from the first connecting rod 23 is fixedly connected to the second connecting rod 27. In some of the embodiments of the present invention described above, the output end of the drive motor 24 drives the fixedly connected active turntable 25 to rotate, and the active turntable 25 transmits power to the driven turntable 210 through the first synchronous belt 26 slidably connected in the inner cavity.

[0024] In some embodiments of this utility model, the end of the second connecting rod 27 away from the connecting post 22 is fixedly connected to a connecting frame 28, the top of the connecting frame 28 is fixedly connected to a top plate 29, the upper end of the top plate 29 is rotatably connected to a driven turntable 210, and the driven turntable 210 is slidably connected to the inner cavity of the first synchronous belt 26 away from the active turntable 25. In some of the embodiments of the present invention described above, the end of the connecting column 22 away from the first connecting rod 23 is connected to the connecting frame 28 through a fixed second connecting rod 27, and the top plate 29 at the top of the connecting frame 28 provides rotational support for the driven turntable 210, thereby achieving a stable transmission of power from the drive motor 24 to the driven turntable 210.

[0025] In some embodiments of this utility model, the speed regulating mechanism 3 includes a stepless speed regulating frame 32, which is disposed on the upper side of the tank 1. A drive shaft 33 is rotatably connected to one side of the inner cavity of the stepless speed regulating frame 32. A guide block 34 is slidably connected to the outer surface of the drive shaft 33, and a steel belt 37 is slidably connected to the inner cavity of the guide block 34. In some of the embodiments of the present invention described above, in the speed regulating mechanism 3, the drive shaft 33 inside the stepless speed regulating frame 32 drives the guide block 34 that is slidably connected to the outer surface to move. The guide block 34 adjusts the transmission through the steel belt 37 that is slidably connected to the inner cavity, thereby realizing stepless adjustment of the crushing rate.

[0026] In some embodiments of this utility model, the end of the drive shaft 33 near the top plate 29 passes through the inner cavity of the continuously variable speed frame 32 and is fixedly connected to the linkage shaft 31. The linkage shaft 31 passes through the center of the inner cavity of the top plate 29 and is fixedly connected to the driven turntable 210. The outer surface of the end of the drive shaft 33 near the linkage shaft 31 is rotatably connected to the second synchronous belt 35. The inner cavity of the second synchronous belt 35 away from the drive shaft 33 is rotatably connected to the first conical wheel 36. The first conical wheel 36 is rotatably connected to the inner cavity of the continuously variable speed frame 32 and the inner cavity of the steel belt 37. In some of the embodiments of this utility model described above, the driven turntable 210 drives the drive shaft 33 that passes through the continuously variable speed frame 32 to rotate via the linkage shaft 31 that passes through the center of the top plate 29; the end of the drive shaft 33 near the linkage shaft 31 transmits power to the first conical wheel 36 inside the continuously variable speed frame 32 by means of the second synchronous belt 35 that is rotatably connected to the outer surface, and the first conical wheel 36 is rotatably connected to the inner cavity of the steel belt 37, thereby realizing the transmission of power to the steel belt 37.

[0027] In some embodiments of this utility model, a second cone wheel 38 is rotatably connected to the side of the continuously variable speed frame 32 away from the first cone wheel 36. The second cone wheel 38 is rotatably connected to the inner cavity of the steel belt 37. A linkage column 39 is rotatably connected to the end of the second cone wheel 38 away from the drive shaft 33. A third synchronous belt 310 is rotatably connected to the outer surface of the linkage column 39. A driven shaft 311 is rotatably connected to the inner cavity of the end of the third synchronous belt 310 away from the linkage column 39. In some of the embodiments of this utility model described above, the side of the continuously variable speed frame 32 away from the first conical wheel 36 is connected to the steel belt 37 via a second conical wheel 38, which receives the power transmitted by the steel belt 37 and rotates accordingly. The end of the second conical wheel 38 away from the drive shaft 33 is connected to the linkage column 39 via a rotatable link, and the power is transmitted to the driven shaft 311 rotatably connected to the inner cavity of the other end of the third synchronous belt 310 via the third synchronous belt 310 rotatably connected to its outer surface, thereby realizing the transmission of power from the steel belt 37 to the driven shaft 311.

[0028] In some embodiments of this utility model, a transmission disc 312 is rotatably connected to the end of the driven shaft 311 away from the third synchronous belt 310. An eccentric connecting rod 313 is fixedly connected to the center of the end of the transmission disc 312 away from the driven shaft 311 near the edge. A crusher 314 is fixedly connected to the end of the eccentric connecting rod 313 away from the transmission disc 312, and the crusher 314 is located on the upper side of the screen 4. In some of the embodiments of this utility model described above, the driven shaft 311 drives the rotatably connected transmission disc 312 to rotate at one end away from the third synchronous belt 310. The transmission disc 312 converts its rotational motion into the reciprocating motion of the eccentric connecting rod 313, which is fixed at the center and near the edge. This, in turn, drives the crusher 314 connected to the other end of the eccentric connecting rod 313 to move. The crusher 314 is located directly above the screen 4, thereby realizing the crushing operation of the material above the screen 4.

[0029] In the description of this specification, references to terms such as "example," "embodiment," or "some embodiments" indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the invention. In this specification, illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0030] Of course, the present invention is not limited to the above-described embodiments. Those skilled in the art can make equivalent modifications or substitutions without departing from the spirit of the present invention. All such equivalent modifications or substitutions are included within the scope defined by the claims of this application.

Claims

1. An anaerobic fermenter, characterized in that, The device includes a tank for anaerobic fermentation. A power mechanism for providing crushing power is provided on one side of the upper end of the tank. A speed regulating mechanism for steplessly adjusting the crushing rate is provided between the power mechanism and the tank. A screen is fixedly connected to the upper side of the inner cavity of the tank, and the screen is located directly below the speed regulating mechanism.

2. The anaerobic fermenter according to claim 1, characterized in that, The power mechanism includes a support rod, which is fixedly connected to one side of the upper end of the tank. A connecting column is fixedly connected to the outer surface of the upper end of the support rod. A first connecting rod is fixedly connected to one side of the outer surface of the connecting column. A drive motor is fixedly connected to the inner cavity of the end of the first connecting rod away from the connecting column.

3. An anaerobic fermenter according to claim 2, characterized in that, The output end of the drive motor is fixedly connected to an active turntable, the inner cavity of the active turntable is slidably connected to a first synchronous belt, and the outer surface of the connecting post away from the first connecting rod is fixedly connected to a second connecting rod.

4. An anaerobic fermenter according to claim 3, characterized in that, The second connecting rod is fixedly connected to a connecting frame at the end away from the connecting column. A top plate is fixedly connected to the top of the connecting frame. A driven turntable is rotatably connected to the upper end of the top plate, and the driven turntable is slidably connected to the inner cavity of the first synchronous belt at the end away from the driving turntable.

5. An anaerobic fermenter according to claim 4, characterized in that, The speed regulating mechanism includes a stepless speed regulating frame, which is located on the upper side of the tank. A drive shaft is rotatably connected to one side of the inner cavity of the stepless speed regulating frame. A guide block is slidably connected to the outer surface of the drive shaft, and a steel belt is slidably connected to the inner cavity of the guide block.

6. An anaerobic fermenter according to claim 5, characterized in that, The end of the drive shaft near the top plate passes through the inner cavity of the continuously variable speed frame and is fixedly connected to a linkage shaft. The linkage shaft passes through the center of the inner cavity of the top plate and is fixedly connected to the driven turntable. A second synchronous belt is rotatably connected to the outer surface of the end of the drive shaft near the linkage shaft. A first conical wheel is rotatably connected to the inner cavity of the second synchronous belt away from the drive shaft. The first conical wheel is rotatably connected to the inner cavity of the continuously variable speed frame and is rotatably connected to the inner cavity of the steel belt.

7. An anaerobic fermenter according to claim 6, characterized in that, A second cone wheel is rotatably connected to the side of the continuously variable speed frame cavity away from the first cone wheel. The second cone wheel is rotatably connected to the inner cavity of the steel belt. A linkage column is rotatably connected to the end of the second cone wheel away from the drive shaft. A third synchronous belt is rotatably connected to the outer surface of the linkage column. A driven shaft is rotatably connected to the inner cavity of the end of the third synchronous belt away from the linkage column.

8. An anaerobic fermenter according to claim 7, characterized in that, The driven shaft is rotatably connected to a transmission disc at the end furthest from the third synchronous belt. An eccentric connecting rod is fixedly connected to the center of the end of the transmission disc furthest from the driven shaft near its edge. A crusher is fixedly connected to the end of the eccentric connecting rod furthest from the transmission disc, and the crusher is positioned directly above the screen.

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