Sugar liquid residue separation structure for sugar boiling

Abstract

The utility model relates to the technical field of sediment separation, specifically relates to a sugar liquid sediment separation structure for sugar boiling, including base, both sides of base top are all fixedly connected with support plate, the top fixedly connected with connecting rod of support plate, one end of connecting rod rotatably connects with connecting block, two connecting blocks are fixedly connected with the depositing barrel between, the side coincidence of depositing barrel has first limit plate, first limit plate and base fixedly connected, the other side of depositing barrel is provided with second limit plate, second limit plate and base rotatable connection, the top fixedly connected with locating block of base, the top surface of locating block is adapted to second limit plate, second limit plate is relatively horizontal plane and sets up obliquely, locating block is below depositing barrel, the top surface of locating block is relatively horizontal plane and sets up obliquely. Compared with the prior art, the application reduces the shaking amplitude of sugar liquid, reduces the situation that the sediment and sugar liquid are mixed again, and improves the sediment separation efficiency of sugar liquid.

Description

Technical Field

[0001] This utility model relates to the field of sediment separation technology, and in particular to a sugar solution sediment separation structure for sugar boiling. Background Technology

[0002] Sugar solution sedimentation separation is a key process in the sugar, food and pharmaceutical industries. It mainly achieves efficient solid-liquid separation through physical, chemical and membrane technologies. The main methods include physical sedimentation, chemical precipitation and membrane separation.

[0003] In the prior art, Chinese patent CN215462039U discloses a purification device for tagatose solution. This device uses an evaporation unit and a mixer to deliver the unpurified solution to a chromatography tube. A mobile phase is introduced into the chromatographic tube to wash the unpurified solution using chromatography. After separation, the solution is extracted using a suction unit. The evaporation unit can initially concentrate the unpurified solution, providing a stable volume during separation in the chromatography tube, which facilitates extraction. However, in practical applications, there is still the issue of sugar residue, such as grit, remaining in the sugar syrup after boiling, affecting the taste of the finished product. Therefore, it is necessary to separate the sugar residue from the syrup. Currently, most small-batch sugar boiling production processes use physical sedimentation methods for sugar solution sediment separation. However, most sugar solution sediment separation methods use ordinary tanks, which are quite heavy after being filled with sugar solution. After the sugar solution sedimentation separation is completed, multiple people are needed to pour out the sugar solution from the tank. During the pouring process, the tank is prone to shaking, causing the separated sugar residue to mix with the sugar solution again. This results in the sediment after sugar solution separation containing too much sugar solution, requiring further separation and leading to low efficiency in sugar solution sediment separation. Therefore, we disclose a sugar solution sediment separation structure for sugar boiling. Utility Model Content

[0004] In view of this, the purpose of this utility model is to propose a sugar solution sediment separation structure for sugar boiling, so as to solve the problem of low sugar solution sediment separation efficiency.

[0005] To achieve the above objectives, this utility model provides a sugar syrup sediment separation structure for sugar boiling, comprising a base, with support plates fixedly connected to both sides of the top of the base, a connecting rod fixedly connected to the top of the support plates, a connecting block rotatably connected to one end of the connecting rod, a sedimentation tank fixedly connected between the two connecting blocks, a first limiting plate abutting one side of the sedimentation tank, the first limiting plate being fixedly connected to the base, a second limiting plate being provided on the other side of the sedimentation tank, the second limiting plate being rotatably connected to the base, a positioning block fixedly connected to the top of the base, the top surface of the positioning block being adapted to the second limiting plate, the second limiting plate being inclined relative to the horizontal plane, the positioning block being located below the sedimentation tank, and the top surface of the positioning block being inclined relative to the horizontal plane.

[0006] Preferably, the connecting block has a rotating groove in the middle, the rotating groove is a T-shaped groove, the connecting rod is a T-shaped rod, and the connecting rod is rotatably connected in the rotating groove.

[0007] Preferably, the sedimentation tank is provided with a vacuum insulation layer and a heating layer. The vacuum insulation layer is close to the outer wall of the sedimentation tank, and the heating layer is close to the inner wall of the sedimentation tank. A heating tube is fixedly connected inside the heating layer, and several support blocks are fixedly connected to the bottom of the inner cavity of the vacuum insulation layer.

[0008] Preferably, the top of the sedimentation tank is threaded with a first sealing cap, the top of the first sealing cap is fixedly connected to a connecting sleeve, the top of the connecting sleeve is threaded with a second sealing cap, the middle of the connecting sleeve is fixedly connected with a fixing ring, a filter membrane is placed on the upper end of the fixing ring, a limiting frame is placed on the upper end of the filter membrane, the top of the connecting sleeve is provided with a plurality of connecting grooves, the outer wall of the limiting frame is fixedly connected with a plurality of limiting blocks, the limiting blocks are slidably connected to the connecting grooves, the connecting grooves are L-shaped, the limiting blocks are rectangular, the top of the limiting blocks is provided with a positioning groove, a positioning block is movably engaged in the positioning groove, and the positioning block is fixedly connected to the inner wall of the connecting groove.

[0009] Preferably, a turntable is fixedly connected to the outer wall of the first sealing cap, and several anti-slip ridges are fixedly connected to the outer wall of the second sealing cap, and the connecting sleeve is funnel-shaped.

[0010] Preferably, the limiting frame includes an annular frame and a rotating rod, the rotating rod being fixedly connected to the inner wall of the annular frame, and the filter membrane being movably sleeved within the connecting sleeve.

[0011] The beneficial effects of this utility model are as follows: By fixing the position of the support plate with the base, and fixing the position of the connecting rod with the support plate, the sedimentation tank and the connecting block are relatively fixed, so that the connecting rod restricts the position of the sedimentation tank by limiting the position of the connecting block. The base restricts the rotation direction of the sedimentation tank by the first limiting plate, and the base restricts the rotation of the sedimentation tank by the second limiting plate. By fixing the position of the positioning block with the base, the rotation angle of the second limiting plate is limited by the positioning block, ensuring that the second limiting plate is in contact with the sedimentation tank, thereby restricting the rotation of the sedimentation tank. This keeps the sedimentation tank and the base in a relatively fixed state, which is conducive to the separation of sludge from the sugar solution in the sedimentation tank. It also allows the sedimentation tank to be pushed around the connecting rod to pour out the sugar solution after the second limiting plate rotates to a position where it is no longer in contact with the sedimentation tank. This is convenient to operate and saves manpower. At the same time, it reduces the shaking generated when pouring the sugar solution in the sedimentation tank, thereby reducing the shaking amplitude of the sugar solution and reducing the occurrence of sludge mixing with the sugar solution again, thus improving the sludge separation efficiency of the sugar solution. A sealed space is formed between the first sealing cap, the connecting sleeve, the second sealing cap, and the sedimentation tank to reduce heat loss from the sugar solution. The connecting sleeve restricts the position of the filter membrane through the fixing ring and the limiting frame. The connecting sleeve restricts the movement of the limiting block through the connecting groove, so that the positioning block restricts the position of the limiting block through the positioning groove, fixing the position of the limiting block in the connecting groove. This fixes the position of the limiting frame after it is attached to the filter membrane, thereby fixing the position of the filter membrane. This allows the filter membrane to further filter the sugar solution after sedimentation, avoiding the mixing of too much sediment in the sugar solution. It also allows the filter membrane to be replaced, which is beneficial for the long-term use of the connecting sleeve. Attached Figure Description

[0012] To more clearly illustrate the technical solutions in this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only for this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0013] Figure 1 This is a schematic diagram of an embodiment of the present utility model; Figure 2 This is a partially cutaway three-dimensional structural diagram of the support plate and connecting block of this utility model; Figure 3 This is a partially cutaway three-dimensional structural diagram of the sedimentation tank of this utility model; Figure 4 This utility model Figure 3 A magnified three-dimensional structural diagram at point A.

[0014] The diagram is marked as follows: 1. Base; 2. Support plate; 3. Connecting block; 4. Connecting rod; 5. Rotating groove; 6. Sedimentation tank; 7. First limiting plate; 8. Second limiting plate; 9. Positioning block; 10. Vacuum insulation layer; 11. Heating layer; 12. Heating tube; 13. Support block; 14. First sealing cap; 15. Connecting sleeve; 16. Second sealing cap; 17. Fixing ring; 18. Filter membrane; 19. Limiting frame; 20. Connecting groove; 21. Limiting block; 22. Positioning groove; 23. Positioning clip. Detailed Implementation

[0015] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to specific embodiments.

[0016] It should be noted that, unless otherwise defined, the technical or scientific terms used in this utility model should have the ordinary meaning understood by one of ordinary skill in the art to which this utility model pertains. The terms "first," "second," and similar terms used in this utility model do not indicate any order, quantity, or importance, but are merely used to distinguish different components. Terms such as "comprising" or "including" mean that the element or object preceding the word encompasses the elements or objects listed following the word and their equivalents, without excluding other elements or objects. Terms such as "connected" or "linked" are not limited to physical or mechanical connections, but can include electrical connections, whether direct or indirect. Terms such as "upper," "lower," "left," and "right" are used only to indicate relative positional relationships; when the absolute position of the described object changes, the relative positional relationship may also change accordingly.

[0017] like Figures 1-4As shown, a sugar syrup sediment separation structure for boiling sugar includes a base 1. Support plates 2 are fixedly connected to both sides of the top of the base 1. A connecting rod 4 is fixedly connected to the top of the support plate 2. A connecting block 3 is rotatably connected to one end of the connecting rod 4. A sedimentation tank 6 is fixedly connected between the two connecting blocks 3. A first limiting plate 7 is attached to one side of the sedimentation tank 6 and is fixedly connected to the base 1. A second limiting plate 8 is provided on the other side of the sedimentation tank 6 and is rotatably connected to the base 1. A positioning block 9 is fixedly connected to the top of the base 1. The top surface of the positioning block 9 is adapted to the second limiting plate 8. The second limiting plate 8 is inclined relative to the horizontal plane. The positioning block 9 is located below the sedimentation tank 6, and its top surface is inclined relative to the horizontal plane. The middle part of the connecting block 3... A rotating groove 5, which is a T-shaped groove, is provided. A connecting rod 4, which is also a T-shaped rod, is rotatably connected to the rotating groove 5. A vacuum insulation layer 10 and a heating layer 11 are provided inside the sedimentation tank 6. The vacuum insulation layer 10 is close to the outer wall of the sedimentation tank 6, and the heating layer 11 is close to the inner wall of the sedimentation tank 6. A heating tube 12 is fixedly connected inside the heating layer 11. Several support blocks 13 are fixedly connected to the bottom of the inner cavity of the vacuum insulation layer 10. In use, support plates 2 are fixedly connected to both sides of the top of the base 1. A connecting rod 4 is fixedly connected to the top of the support plate 2. A connecting block 3 is rotatably connected to one end of the connecting rod 4. The sedimentation tank 6 is fixedly connected between two connecting blocks 3, so that the base 1 fixes the position of the support plate 2, the support plate 2 fixes the position of the connecting rod 4, and the sedimentation tank 6 and the connecting rod 11 are fixedly connected. The connecting block 3 is relatively fixed, thereby limiting the position of the sedimentation tank 6 by restricting the position of the connecting block 3. A first limiting plate 7 is attached to one side of the sedimentation tank 6 and is fixedly connected to the base 1, so that the base 1 restricts the rotation direction of the sedimentation tank 6 through the first limiting plate 7. A second limiting plate 8 is attached to the other side of the sedimentation tank 6 and is rotatably connected to the base 1, so that the base 1 restricts the rotation of the sedimentation tank 6 through the second limiting plate 8. A positioning block 9 is fixedly connected to the top of the base 1, and the top surface of the positioning block 9 is attached to the second limiting plate 8, so that the base 1 fixes the position of the positioning block 9, and the rotation angle of the second limiting plate 8 is limited by the positioning block 9, ensuring that the second limiting plate 8 is attached to the sedimentation tank 6, thereby limiting the rotation direction of the sedimentation tank 6. The limiting plate 8 restricts the rotation of the sedimentation tank 6, keeping the sedimentation tank 6 relatively fixed to the base 1. This facilitates the separation of sediment from the sugar solution within the sedimentation tank 6. Furthermore, once the second limiting plate 8 rotates to a position where it is no longer in contact with the sedimentation tank 6, it can push the sedimentation tank 6 to rotate around the connecting rod 4, allowing the sugar solution to be poured out. This simplifies operation and saves labor. It also reduces the shaking caused when pouring the sugar solution from the sedimentation tank 6, thereby reducing the amplitude of the shaking and minimizing the re-mixing of sediment with the sugar solution, thus improving the sediment separation efficiency. Because the second limiting plate 8 is inclined relative to the horizontal plane, and the positioning block 9 is located below the sedimentation tank 6 with its top surface inclined relative to the horizontal plane, the positioning block 9 effectively restricts the position of the second limiting plate 8.Furthermore, this ensures that the positioning block 9 does not affect the rotation of the sedimentation tank 6, and also makes the second limiting plate 8 easy to operate and use. A rotating groove 5, which is a T-shaped groove, is provided in the middle of the connecting block 3. The connecting rod 4 is a T-shaped rod, and the connecting rod 4 is rotatably connected within the rotating groove 5. This allows the connecting block 3 to restrict the rotation position of the connecting rod 4 through the rotating groove 5, thereby making the rotation of the sedimentation tank 6 more stable and reducing the occurrence of shaking during rotation. A vacuum insulation layer 10 and a heating layer 11 are provided inside the sedimentation tank 6. The vacuum insulation layer 10 is close to the outer wall of the sedimentation tank 6, and the heating layer 11... A heating pipe 12 is fixedly connected to the heating layer 11 near the inner wall of the sedimentation tank 6. This allows the heating pipe 12 to heat the contents of the sedimentation tank 6, maintaining the sugar solution at a suitable temperature for sedimentation. This also allows the vacuum insulation layer 10 to reduce the influence of ambient temperature on the temperature of the sugar solution inside the sedimentation tank 6, facilitating temperature regulation by the heating pipe 12. Several support blocks 13 are fixedly connected to the bottom of the inner cavity of the vacuum insulation layer 10, ensuring that the sedimentation tank 6 does not deform after being filled with sugar solution, thus extending its service life.

[0018] As a preferred embodiment of this example, Figure 1 , Figure 3 and Figure 4As shown, a first sealing cap 14 is threadedly connected to the top of the sedimentation tank 6. A connecting sleeve 15 is fixedly connected to the top of the first sealing cap 14. A second sealing cap 16 is threadedly connected to the top of the connecting sleeve 15. A fixing ring 17 is fixedly connected to the middle of the connecting sleeve 15. A filter membrane 18 is placed on the upper end of the fixing ring 17. A limit frame 19 is placed on the upper end of the filter membrane 18. Several connecting grooves 20 are opened at the top of the connecting sleeve 15. Several limit blocks 21 are fixedly connected to the outer wall of the limit frame 19. The limit blocks 21 are slidably connected to the connecting grooves 20. The connecting grooves 20 are L-shaped, and the limit blocks 21 are rectangular. A positioning groove 22 is opened at the top of the limit blocks 21. A positioning block 23 is movably engaged in the positioning groove 22. The positioning block 23 is fixedly connected to the inner wall of the connecting groove 20. A turntable is fixedly connected to the outer wall of the sealing cap 14, and several anti-slip ridges are fixedly connected to the outer wall of the second sealing cap 16. The connecting sleeve 15 is funnel-shaped. The limiting frame 19 includes an annular frame and a rotating rod. The rotating rod is fixedly connected to the inner wall of the annular frame. The filter membrane 18 is movably fitted inside the connecting sleeve 15. The first sealing cap 14 is threadedly connected to the top of the sedimentation tank 6. The top of the first sealing cap 14 is fixedly connected to the connecting sleeve 15. The top of the connecting sleeve 15 is threadedly connected to the second sealing cap 16, so that a sealed space is formed between the first sealing cap 14, the connecting sleeve 15, the second sealing cap 16 and the sedimentation tank 6, reducing the heat loss of the sugar solution. A fixing ring 17 is fixedly connected to the middle of the connecting sleeve 15. The filter membrane 18 is placed on the upper end of the fixing ring 17. A limiting bracket 19 is placed at the end, allowing the connecting sleeve 15 to restrict the position of the filter membrane 18 via the fixing ring 17 and the limiting bracket 19. Several connecting grooves 20 are formed at the top of the connecting sleeve 15. Several limiting blocks 21 are fixedly connected to the outer wall of the limiting bracket 19. The limiting blocks 21 are slidably connected to the connecting grooves 20. The connecting grooves 20 are L-shaped, and the limiting blocks 21 are rectangular. A positioning groove 22 is formed at the top of each limiting block 21. A positioning block 23 is movably engaged within the positioning groove 22 and is fixedly connected to the inner wall of the connecting groove 20. This allows the connecting sleeve 15 to restrict the movement of the limiting blocks 21 via the connecting grooves 20, and the positioning block 23 to restrict the position of the limiting blocks 21 via the positioning grooves 22, thus fixing the position of the limiting blocks 21 within the connecting grooves 20. The frame 19 is fixed in position after it is attached to the filter membrane 18, thus fixing the position of the filter membrane 18. This allows the filter membrane 18 to further filter the precipitated sugar solution, preventing excessive sediment from mixing in the sugar solution. It also allows the filter membrane 18 to be replaced, facilitating the long-term use of the connecting sleeve 15. A turntable is fixedly connected to the outer wall of the first sealing cap 14, and several anti-slip ridges are fixedly connected to the outer wall of the second sealing cap 16, making it easy for the first and second sealing caps 14 and 16 to rotate. The connecting sleeve 15 is funnel-shaped, facilitating the outflow of the sugar solution. The limiting frame 19 includes an annular frame and a rotating rod. The rotating rod is fixedly connected to the inner wall of the annular frame, making the limiting frame 19 easy to rotate and disassemble. The filter membrane 18 is movably fitted inside the connecting sleeve 15.This results in better filtration of the sugar solution by the filter membrane 18.

[0019] Those skilled in the art should understand that the discussion of any of the above embodiments is merely exemplary and is not intended to imply that the scope of the present invention (including the claims) is limited to these examples; within the framework of the present invention, the technical features of the above embodiments or different embodiments can also be combined, the steps can be implemented in any order, and there are many other variations of the different aspects of the present invention as described above, which are not provided in the details for the sake of brevity.

[0020] This utility model is intended to cover all such substitutions, modifications, and variations that fall within the broad scope of the appended claims. Therefore, any omissions, modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A sugar syrup sediment separation structure for boiling sugar, comprising a base (1), characterized in that, Support plates (2) are fixedly connected to both sides of the top of the base (1). A connecting rod (4) is fixedly connected to the top of the support plate (2). A connecting block (3) is rotatably connected to one end of the connecting rod (4). A sedimentation tank (6) is fixedly connected between the two connecting blocks (3). A first limiting plate (7) is attached to one side of the sedimentation tank (6). The first limiting plate (7) is fixedly connected to the base (1). A second limiting plate (8) is provided on the other side of the sedimentation tank (6). The second limiting plate (8) is rotatably connected to the base (1). A positioning block (9) is fixedly connected to the top of the base (1). The top surface of the positioning block (9) is adapted to the second limiting plate (8). The second limiting plate (8) is inclined relative to the horizontal plane. The positioning block (9) is located below the sedimentation tank (6). The top surface of the positioning block (9) is inclined relative to the horizontal plane.

2. The sugar solution sediment separation structure for sugar boiling according to claim 1, characterized in that, The connecting block (3) has a rotating groove (5) in the middle. The rotating groove (5) is a T-shaped groove. The connecting rod (4) is a T-shaped rod. The connecting rod (4) is rotatably connected to the rotating groove (5).

3. The sugar solution sediment separation structure according to claim 1, characterized in that, The sedimentation tank (6) is provided with a vacuum insulation layer (10) and a heating layer (11). The vacuum insulation layer (10) is close to the outer wall of the sedimentation tank (6), and the heating layer (11) is close to the inner wall of the sedimentation tank (6). A heating tube (12) is fixedly connected inside the heating layer (11), and several support blocks (13) are fixedly connected to the bottom of the inner cavity of the vacuum insulation layer (10).

4. The sugar solution sediment separation structure for sugar boiling according to claim 1, characterized in that, The top of the sedimentation tank (6) is threaded with a first sealing cap (14), and the top of the first sealing cap (14) is fixedly connected to a connecting sleeve (15). The top of the connecting sleeve (15) is threaded with a second sealing cap (16). A fixing ring (17) is fixedly connected to the middle of the connecting sleeve (15). A filter membrane (18) is placed on the upper end of the fixing ring (17), and a limit frame (19) is placed on the upper end of the filter membrane (18). The top of the connecting sleeve (15) is open. The frame is provided with several connecting grooves (20), and several limiting blocks (21) are fixedly connected to the outer wall of the limiting frame (19). The limiting blocks (21) are slidably connected to the connecting grooves (20). The connecting grooves (20) are L-shaped, and the limiting blocks (21) are rectangular. A positioning groove (22) is provided at the top of the limiting blocks (21). A positioning block (23) is movably engaged in the positioning groove (22). The positioning block (23) is fixedly connected to the inner wall of the connecting grooves (20).

5. The sugar solution sediment separation structure according to claim 4, characterized in that, The outer wall of the first sealing cap (14) is fixedly connected to a turntable, the outer wall of the second sealing cap (16) is fixedly connected to several anti-slip ridges, and the connecting sleeve (15) is funnel-shaped.

6. The sugar solution sediment separation structure for sugar boiling according to claim 4, characterized in that, The limiting frame (19) includes an annular frame and a rotating rod. The rotating rod is fixedly connected to the inner wall of the annular frame, and the filter membrane (18) is movably sleeved in the connecting sleeve (15).

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