Sugar boiling kettle with uniform water feeding

Abstract

The utility model provides a kind of even water-adding boiling sugar tank, comprising: boiling sugar tank and water-adding mechanism, wherein, water-adding mechanism includes water storage tank, water inlet pipe, water pump, water outlet pipe, annular pipe, spray head and solenoid valve, wherein, water storage tank is set on boiling sugar tank;One end of water inlet pipe is connected with water storage tank, and the input end of water pump is connected with the other end of water inlet pipe;The output end of water pump is connected with one end of water outlet pipe, and the outer wall of annular pipe is connected with the other end of water outlet pipe;Spray head is set on the outer wall of annular pipe;Solenoid valve is set on the outer wall of water outlet pipe.The utility model provides a kind of even water-adding boiling sugar tank, through the cooperation setting of water-adding mechanism and stirring assembly, not only realizes even water-adding to the inside of boiling sugar tank, but also improves the uniformity of syrup and boiling sugar effect through stirring assembly.

Description

Technical Field

[0001] This utility model relates to the technical field of sugar processing, and in particular to a sugar boiling pot that can uniformly add water. Background Technology

[0002] Sugar processing is an important branch of the food processing industry. Its core is to use physical, chemical or biological methods to extract sugar from natural raw materials and then refine, modify or reprocess it to ultimately form sugar products that can be consumed directly or used as raw materials in the food industry. Sugar boiling tanks are one of the commonly used pieces of equipment in sugar processing.

[0003] When boiling syrup in a sugar boiling pot, water is usually added to ensure the concentration and uniformity of the syrup. However, since it is difficult to achieve a uniform distribution of water inside the sugar boiling pot by manually adding water, this often leads to adverse effects on the concentration and uniformity of the syrup, thus affecting the quality of the sugar product. Therefore, the traditional method is to measure the amount of water and stir manually to ensure the concentration and uniformity of the syrup. However, this method is not only inefficient, but also difficult to control precisely. Utility Model Content

[0004] This utility model aims to at least partially solve one of the technical problems in the above-mentioned technologies.

[0005] Therefore, the present invention provides a sugar boiling pot that can uniformly add water. Through the coordinated arrangement of the water adding mechanism and the stirring component, it not only achieves uniform water addition inside the sugar boiling pot, but also improves the uniformity of the syrup and the sugar boiling effect through the stirring component.

[0006] To achieve the above objectives, the first aspect of this utility model proposes a sugar-boiling tank capable of uniformly adding water, comprising: a sugar-boiling tank and a water-adding mechanism, wherein the water-adding mechanism includes a water storage tank, an inlet pipe, a water pump, an outlet pipe, an annular pipe, a nozzle, and a solenoid valve, wherein the water storage tank is disposed on the sugar-boiling tank; one end of the inlet pipe is connected to the water storage tank, and the input end of the water pump is connected to the other end of the inlet pipe; one end of the outlet pipe is connected to the output end of the water pump, and the outer wall of the annular pipe is connected to the other end of the outlet pipe; the nozzle is disposed on the outer wall of the annular pipe; and the solenoid valve is disposed on the outer wall of the outlet pipe.

[0007] In addition, the sugar boiling pot that can uniformly add water according to the present invention may also have the following additional technical features:

[0008] Specifically, the stirring assembly includes a motor, a stirring rod, a stirring impeller, a connecting rod, and a scraper. The motor is mounted on the sugar boiling tank. One end of the stirring rod is connected to the motor shaft, and the stirring impeller is connected to the other end of the stirring rod. The connecting rod is mounted on the outer wall of the stirring rod, and the scraper is mounted on the other end of the connecting rod.

[0009] Specifically, the filter assembly includes a filter screen, filter cotton, a fixing cover, and bolts. The filter screen is located inside the water inlet pipe; the filter cotton is located inside the filter screen; the fixing cover is located on the outer wall of the water inlet pipe; and the bolts are located on the fixing cover and are connected to the water inlet pipe after passing through the fixing cover.

[0010] Specifically, the heating assembly includes a heating tube, a cooling tube, and a drain tube. The inside of the sugar boiling tank has a flow chamber; the heating tube is located on the outer wall of the sugar boiling tank; the cooling tube is located on the outer wall of the sugar boiling tank; and the drain tube is located on the bottom wall of the sugar boiling tank.

[0011] Specifically, the sugar boiling tank includes a base, a support column, a tank body, a discharge valve, a sealing cover, and a feed inlet. The support column is located on the base, and the tank body is located at the other end of the support column. The discharge valve is located on the bottom wall of the tank body. The sealing cover is located on the tank body. The feed inlet is located on the outer wall of the tank body.

[0012] Specifically, a thermometer is installed inside the sugar boiling pot.

[0013] Specifically, the nozzle has a dustproof screen inside.

[0014] Specifically, an installation groove is provided on the outer wall of the water inlet pipe; a sealing ring is provided on the inner wall of the installation groove.

[0015] Compared with the prior art, the sugar boiling tank of this utility model, which can uniformly add water, not only achieves uniform water addition inside the sugar boiling tank through the coordinated arrangement of the water adding mechanism and the stirring component, but also improves the uniformity of the syrup and the sugar boiling effect through the stirring component. At the same time, the design of the heating component allows the syrup to be boiled at a stable temperature, further ensuring the quality of the syrup. In addition, the setting of the filter component and dustproof net effectively avoids the impact of impurities on the quality of the syrup, improving the practicality and longevity of the sugar boiling tank.

[0016] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description

[0017] The above and / or additional aspects and advantages of this utility model will become apparent and readily understood from the following description of the embodiments taken in conjunction with the accompanying drawings, in which:

[0018] Figure 1 This is a schematic diagram of a sugar boiling pot structure capable of uniformly adding water according to an embodiment of the present invention;

[0019] Figure 2 This is a schematic diagram of the water-adding mechanism of a sugar-boiling pot that can uniformly add water according to an embodiment of the present invention;

[0020] Figure 3 This is a schematic diagram of a stirring assembly for a sugar boiling tank capable of uniformly adding water, according to an embodiment of the present invention.

[0021] Figure 4 This is a schematic diagram of a sugar boiling tank filter assembly capable of uniformly adding water according to an embodiment of the present invention;

[0022] Figure 5 This is a schematic diagram of a heating assembly for a sugar boiling pot capable of uniformly adding water, according to an embodiment of the present invention.

[0023] Figure 6 A sugar-cooking pot capable of uniformly adding water, according to one embodiment of the present invention. Figure 2 A magnified structural diagram at point A.

[0024] Reference numerals: 1. Sugar boiling tank; 11. Base; 12. Support column; 13. Tank body; 14. Discharge valve; 15. Sealing cover; 16. Inlet; 2. Water adding mechanism; 21. Water storage tank; 22. Water inlet pipe; 23. Water pump; 24. Water outlet pipe; 25. Annular pipe; 26. Nozzle; 27. Solenoid valve; 3. Stirring assembly; 31. Motor; 32. Stirring rod; 33. Stirring impeller; 34. Connecting rod; 35. Scraper; 4. Filter assembly; 41. Filter screen; 42. Filter cotton; 43. Fixing cover; 44. Bolt; 45. Mounting groove; 46. Sealing ring; 5. Heating assembly; 51. Flow chamber; 52. Heating tube; 53. Cooling tube; 54. Drain pipe; 6. Thermometer; 7. Dustproof net. Detailed Implementation

[0025] The embodiments of this utility model are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain this utility model, and should not be construed as limiting this utility model.

[0026] The following description, with reference to the accompanying drawings, describes an embodiment of the present invention: a sugar-boiling pot capable of uniformly adding water.

[0027] like Figures 1-6 As shown, a sugar-boiling pot capable of uniformly adding water according to an embodiment of the present invention includes: a sugar-boiling pot 1 and a water-adding mechanism 2.

[0028] The water supply mechanism 2 includes a water tank 21, an inlet pipe 22, a water pump 23, an outlet pipe 24, a ring pipe 25, a nozzle 26, and a solenoid valve 27.

[0029] The water storage tank 21 is installed on the sugar boiling tank 1. One end of the water inlet pipe 22 is connected to the water storage tank 21, and the input end of the water pump 23 is connected to the other end of the water inlet pipe 22. One end of the water outlet pipe 24 is connected to the output end of the water pump 23, and the outer wall of the annular pipe 25 is connected to the other end of the water outlet pipe 24. The nozzle 26 is installed on the outer wall of the annular pipe 25, and the solenoid valve 27 is installed on the outer wall of the water outlet pipe 24.

[0030] Specifically, when water needs to be added to the sugar boiling tank 1, the operator can start the water pump 23. The water pump 23 draws water from the water storage tank 21 through the inlet pipe 22 and delivers the water to the annular pipe 25 through the outlet pipe 24. The water is then sprayed out from the nozzle 26 to add water to the sugar boiling tank 1. The PLC controller controls the opening and closing of the solenoid valve 27 and the power of the water pump 23, thus controlling the water flow rate. This allows for automatic adjustment of the water volume and flow rate according to the sugar boiling stage, resulting in more even water distribution and improved boiling efficiency.

[0031] In addition, the sugar boiling tank 1 also integrates a flow sensor and a thermometer 6, which can monitor the amount of water added and the temperature inside the sugar boiling tank 1 in real time, and send the data to the PLC controller, so that the PLC controller can make more precise adjustments to the opening and closing of the solenoid valve 27 and the power of the water pump 23 based on the real-time monitoring data.

[0032] In one embodiment of this application, such as Figure 3 As shown, a stirring assembly 3 is installed on the sugar boiling pot 1.

[0033] The stirring assembly 3 includes a motor 31, a stirring rod 32, a stirring impeller 33, a connecting rod 34, and a scraper 35.

[0034] The motor 31 is mounted on the sugar boiling tank 1, one end of the stirring rod 32 is connected to the shaft of the motor 31, and the stirring impeller 33 is connected to the other end of the stirring rod 32. The connecting rod 34 is mounted on the outer wall of the stirring rod 32, and the scraper 35 is mounted on the other end of the connecting rod 34.

[0035] Specifically, during the sugar boiling process, the motor 31 starts, driving the stirring rod 32 to rotate, which in turn drives the stirring impeller 33 to stir the syrup in the sugar boiling tank 1. At the same time, the connecting rod 34 and the scraper 35 rotate with the rotation of the stirring rod 32. The scraper 35 scrapes the inner wall of the sugar boiling tank 1 to prevent the syrup from adhering to the inner wall of the sugar boiling tank 1 and causing syrup waste. At the same time, it improves the uniformity of the syrup and further improves the sugar boiling effect.

[0036] In addition, the combined use of the water adding mechanism 2 and the stirring component 3 enables the water flow direction to form convection, avoids local water accumulation, and ensures that the syrup is heated evenly in the sugar boiling tank 1, thereby improving the sugar boiling efficiency.

[0037] In one embodiment of this application, such as Figure 4 As shown, a filter assembly 4 is installed on the water inlet pipe 22.

[0038] The filter assembly 4 includes a filter screen 41, filter cotton 42, a fixing cover 43, and bolts 44.

[0039] The filter screen 41 is installed inside the water inlet pipe 22, the filter cotton 42 is installed inside the filter screen 41, the fixing cover 43 is installed on the outer wall of the water inlet pipe 22, and the bolt 44 is installed on the fixing cover 43, and the bolt 44 passes through the fixing cover 43 and is connected to the water inlet pipe 22.

[0040] Specifically, by setting up a filter screen 41 and a filter cotton 42 to perform double filtration of the water entering the sugar boiling tank 1, impurities in the water can be filtered out, preventing impurities from entering the sugar boiling tank 1 and affecting the quality of the syrup. At the same time, the setting of bolts 44 and fixing cover 43 makes it easy for staff to replace or clean the filter screen 41 and filter cotton 42, ensuring the normal use of the filter assembly 4 and improving the practicality of the sugar boiling tank 1.

[0041] In one embodiment of this application, such as Figure 5 As shown, a heating element 5 is provided on the sugar boiling pot 1.

[0042] The heating component 5 includes a heating tube 52, a cooling tube 53, and a drain tube 54.

[0043] The sugar boiling tank 1 has a flow chamber 51 inside, a heating pipe 52 is installed on the outer wall of the sugar boiling tank 1, a cooling pipe 53 is installed on the outer wall of the sugar boiling tank 1, and a drain pipe 54 is installed on the bottom wall of the sugar boiling tank 1.

[0044] Specifically, when it is necessary to heat the sugar boiling tank 1, external steam enters the flow chamber 51 through the heating pipe 52 to heat the syrup inside the sugar boiling tank 1, thereby increasing the temperature of the syrup and accelerating the cooking speed.

[0045] When cooling of the sugar boiling tank 1 is required, cooling water can be injected into the flow chamber 51 through the cooling pipe 53 after the sugar boiling is completed to quickly cool the sugar boiling tank 1, facilitating subsequent processing of the syrup by the staff.

[0046] The structural design of the flow chamber 51 allows cooling water and steam to be evenly distributed inside the sugar boiling tank 1, further improving the heating and cooling effect of the syrup and ensuring the uniformity of heating and cooling.

[0047] In addition, the drain pipe 54 facilitates the discharge of cooling water and steam from the sugar boiling tank 1, preventing cooling water and steam from remaining in the sugar boiling tank 1 and affecting the quality of the syrup.

[0048] In one embodiment of this application, such as Figure 1 As shown, the sugar boiling tank 1 includes a base 11, a support column 12, a tank body 13, a discharge valve 14, a sealing cover 15, and a feed inlet 16.

[0049] The support column 12 is mounted on the base 11, and the tank body 13 is mounted on the other end of the support column 12. The discharge valve 14 is mounted on the bottom wall of the tank body 13, the sealing cover 15 is mounted on the tank body 13, and the inlet 16 is provided on the outer wall of the tank body 13.

[0050] Specifically, the design of the support column 12 not only provides stable support but also ensures that the tank 13 will not shake during operation, thus guaranteeing the stability and safety of the sugar boiling process. The discharge valve 14 allows the syrup to be easily discharged after boiling, avoiding the quality degradation that may result from prolonged retention of the syrup in the tank 13. The sealing cap 15 effectively prevents external impurities from entering the tank 13, ensuring the purity of the syrup. The design of the inlet 16 allows the syrup raw materials to be easily added into the tank 13.

[0051] In one embodiment of this application, such as Figure 2 As shown, a thermometer 6 is installed inside the sugar boiling pot 1.

[0052] Understandably, the thermometer 6 is set to monitor the temperature inside the sugar boiling tank 1 in real time and send the data to the PLC controller. The PLC controller adjusts the working status of the heating component 5 according to the real-time temperature data, thereby achieving precise control of the temperature inside the sugar boiling tank 1, ensuring the temperature stability of the syrup during the boiling process, and further improving the quality of the syrup and the efficiency of sugar boiling.

[0053] In one embodiment of this application, such as Figure 6 As shown, a dustproof mesh 7 is installed inside the nozzle 26.

[0054] Understandably, the dustproof net 7 effectively prevents dust or other impurities from entering the nozzle 26, avoiding clogging of the nozzle 26 during water spraying and ensuring the uniformity and smoothness of water addition. At the same time, the dustproof net 7 also facilitates cleaning or replacement by staff, ensuring the normal use and long service life of the water addition mechanism 2.

[0055] In one embodiment of this application, such as Figure 4 As shown, an installation groove 45 is provided on the outer wall of the water inlet pipe 22, and a sealing ring 46 is provided on the inner wall of the installation groove 45.

[0056] Understandably, the sealing ring 46 improves the sealing between the water inlet pipe 22 and the fixed cover 43, preventing water leakage from the connection and ensuring the purity of the water and the smooth progress of the sugar boiling process.

[0057] Working principle: When water needs to be added to the sugar boiling tank 1, the operator can start the water pump 23. At this time, the water pump 23 draws water from the water storage tank 21 through the water inlet pipe 22 and delivers the water to the annular pipe 25 through the water outlet pipe 24. The water is finally sprayed out from the nozzle 26 to add water to the sugar boiling tank 1. The power of the water pump 23 is controlled by the PLC controller, which can control the water flow rate. Thus, the amount of water added and the water flow rate can be automatically adjusted according to the sugar boiling stage, making the water added more evenly during the sugar boiling process and improving the sugar boiling effect.

[0058] In addition, the sugar boiling tank 1 also integrates a flow sensor and a thermometer 6, which can monitor the water volume and the temperature inside the sugar boiling tank 1 in real time, and send the data to the PLC controller. This allows the PLC controller to more accurately adjust the power of the water pump 23 based on the real-time monitoring data.

[0059] During the sugar boiling process, the motor 31 starts, driving the stirring rod 32 to rotate, which in turn drives the stirring impeller 33 to stir the syrup in the sugar boiling tank 1. At the same time, the connecting rod 34 and the scraper 35 rotate with the stirring rod 32. The scraper 35 scrapes the inner wall of the sugar boiling tank 1 to prevent syrup from adhering to the inner wall and causing syrup waste, while also improving the uniformity of the syrup and further improving the sugar boiling effect.

[0060] By using a filter screen 41 and filter cotton 42 to perform double filtration of the water entering the sugar boiling tank 1, impurities in the water can be filtered out, preventing them from entering the sugar boiling tank 1 and affecting the quality of the syrup. At the same time, the installation of bolts 44 and a fixing cover 43 allows for easy replacement or cleaning of the filter screen 41 and filter cotton 42 by the staff, ensuring the normal use of the filter assembly 4 and improving the practicality of the sugar boiling tank 1.

[0061] When heating is required in the sugar boiling tank 1, external steam enters the flow chamber 51 through the heating pipe 52 to heat the syrup inside the sugar boiling tank 1, thereby increasing the temperature of the syrup and accelerating the cooking speed.

[0062] When cooling of the sugar boiling tank 1 is required, cooling water can be injected into the flow chamber 51 through the cooling pipe 53 after the sugar boiling is completed to quickly cool the sugar boiling tank 1, facilitating subsequent processing of the syrup by the staff.

[0063] The structural design of the flow chamber 51 allows cooling water and steam to be evenly distributed inside the sugar boiling tank 1, further improving the heating and cooling effect of the syrup and ensuring the uniformity of heating and cooling.

[0064] In addition, the drain pipe 54 facilitates the discharge of cooling water and steam from the sugar boiling tank 1, preventing cooling water and steam from remaining in the sugar boiling tank 1 and affecting the quality of the syrup.

[0065] In summary, this utility model provides a sugar-cooking pot that can uniformly add water. Through the coordinated arrangement of the water-adding mechanism 2 and the stirring component 3, it not only achieves uniform water addition inside the sugar-cooking pot 1, but also improves the uniformity of the syrup and the sugar-cooking effect through the stirring component 3. At the same time, the design of the heating component 5 allows the syrup to be cooked at a stable temperature, further ensuring the quality of the syrup. In addition, the filter component 4 and the dustproof net 7 effectively prevent impurities from affecting the quality of the syrup, improving the practicality and longevity of the sugar-cooking pot 1.

[0066] In the description of this specification, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this utility model, "a plurality of" means at least two, such as two, three, etc., unless otherwise explicitly specified.

[0067] In the description of this specification, the references to terms such as "one embodiment," "some embodiments," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. Moreover, without contradiction, those skilled in the art can combine and integrate the different embodiments or examples described in this specification, as well as the features of different embodiments or examples.

[0068] Although embodiments of the present invention have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting the present invention. Those skilled in the art can make changes, modifications, substitutions and variations to the above embodiments within the scope of the present invention.

Claims

1. A sugar-boiling pot capable of uniformly adding water, characterized in that, include: A sugar boiling pot (1) and a water adding mechanism (2), wherein, The water supply mechanism (2) includes a water tank (21), an inlet pipe (22), a water pump (23), an outlet pipe (24), a ring pipe (25), a nozzle (26), and a solenoid valve (27), wherein, The water storage tank (21) is installed on the sugar boiling tank (1); One end of the water inlet pipe (22) is connected to the water storage tank (21), and the input end of the water pump (23) is connected to the other end of the water inlet pipe (22); One end of the outlet pipe (24) is connected to the output end of the water pump (23), and the outer wall of the annular pipe (25) is connected to the other end of the outlet pipe (24); The nozzle (26) is disposed on the outer wall of the annular tube (25); The solenoid valve (27) is located on the outer wall of the water outlet pipe (24).

2. The sugar boiling pot capable of uniformly adding water according to claim 1, characterized in that, The sugar boiling pot (1) is equipped with a stirring assembly (3), wherein, The stirring assembly (3) includes a motor (31), a stirring rod (32), a stirring impeller (33), a connecting rod (34), and a scraper (35), wherein, The motor (31) is mounted on the sugar boiling tank (1); One end of the stirring rod (32) is connected to the shaft of the motor (31), and the stirring impeller (33) is connected to the other end of the stirring rod (32); The connecting rod (34) is disposed on the outer wall of the stirring rod (32), and the scraper (35) is disposed at the other end of the connecting rod (34).

3. A sugar-boiling pot capable of uniformly adding water according to claim 1, characterized in that, A filter assembly (4) is provided on the water inlet pipe (22), wherein, The filter assembly (4) includes a filter screen (41), filter cotton (42), a fixing cover (43), and bolts (44), wherein, The filter screen (41) is disposed inside the water inlet pipe (22); The filter cotton (42) is disposed inside the filter screen (41); The fixing cover (43) is provided on the outer wall of the water inlet pipe (22); The bolt (44) is installed on the fixed cover (43), and the bolt (44) passes through the fixed cover (43) and is connected to the water inlet pipe (22).

4. A sugar-boiling pot capable of uniformly adding water according to claim 1, characterized in that, The sugar boiling pot (1) is equipped with a heating element (5). The heating assembly (5) includes a heating tube (52), a cooling tube (53), and a drain tube (54), wherein, The sugar boiling pot (1) has a flow chamber (51) inside. The heating tube (52) is disposed on the outer wall of the sugar boiling tank (1); The cooling pipe (53) is disposed on the outer wall of the sugar boiling tank (1); The drain pipe (54) is located on the bottom wall of the sugar boiling pot (1).

5. A sugar-boiling pot capable of uniformly adding water according to claim 1, characterized in that, The sugar boiling tank (1) includes a base (11), a support column (12), a tank body (13), a discharge valve (14), a sealing cover (15), and a feed inlet (16), wherein, The support column (12) is disposed on the base (11), and the tank (13) is disposed at the other end of the support column (12); The discharge valve (14) is located on the bottom wall of the tank body (13); The sealing cap (15) is provided on the tank body (13); The tank (13) has an inlet (16) on its outer wall.

6. A sugar-boiling pot capable of uniformly adding water according to claim 1, characterized in that, A thermometer (6) is installed inside the sugar boiling pot (1).

7. A sugar-boiling pot capable of uniformly adding water according to claim 1, characterized in that, The nozzle (26) is equipped with a dustproof mesh (7).

8. A sugar-boiling pot capable of uniformly adding water according to claim 3, characterized in that, An installation groove (45) is provided on the outer wall of the water inlet pipe (22); A sealing ring (46) is provided on the inner wall of the mounting groove (45).

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