A plate quenching device
Patent Information
- Application Number
- CN202521479175.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-15
- Publication Date
- 2026-09-29
- Estimated Expiration
- 2035-07-15
AI Technical Summary
[0003]目前的中厚板在淬火过程中,较重的中厚板相对于淬火机台的上下料较为麻烦,且淬火过程中产生的大量水雾弥漫在淬火工位上,不仅遮挡视线,长期以往容易使得机械结构产生锈蚀现象
[0015]本实用新型中厚板淬火装置在使用过程中,待淬火的中厚板处于槽体一侧的延伸板上,然后此处的上下料组件将中厚板吸附定位并送入辊轴上,此时动力装置带动辊轴旋转,使得中厚板匀速通过框体,此时四个喷头喷出淬火液对中厚板的四面进行淬火处理;
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Figure CN224812598U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of quenching structure technology, and in particular to a quenching device for medium and thick plates. Background Technology
[0002] Medium and heavy plates require quenching during production to improve their material properties and physical properties.
[0003] In the current quenching process of medium and heavy plates, the loading and unloading of heavier medium and heavy plates is more troublesome for the quenching machine. In addition, the large amount of water mist generated during the quenching process not only obstructs the view, but also easily causes rust to occur on the mechanical structure in the long run.
[0004] Therefore, we propose a medium-thick plate quenching device to solve the existing problems. Utility Model Content
[0005] The purpose of this invention is to address the problems existing in the background technology by proposing a quenching device for medium and thick plates.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a medium-thick plate quenching device, comprising a tank, a frame, and a machine base. The tank is symmetrically provided with side plates, and rollers are rotatably provided between the two side plates at equal intervals. The frame is located in the middle of the tank, and nozzles are provided on the four sides of the inner wall of the frame. A suction assembly is provided on the upper surface of the frame. Extension plates are symmetrically provided at both ends of the tank, and loading and unloading assemblies are provided on the extension plates.
[0007] Preferably, the suction assembly consists of a pad and a suction tube, the pad being disposed on the upper surface of the frame, and the two ends of the suction tube being symmetrically inserted and positioned on the pad.
[0008] Preferably, the tank body has two discharge ports, which are symmetrically distributed with respect to the tank body.
[0009] Preferably, the loading and unloading assembly consists of a panel, a horizontal plate, a slide rail, a machine base, a column, a rack, a gear, a hydraulic cylinder, and a vacuum suction cup. The bottom end of the column is located on the extension plate, the horizontal plate is located on the top end of the column, and the slide rail is located on the horizontal plate.
[0010] Preferably, the machine platform is slidably mounted on the slide rail, the gear is rotatably mounted on the top of the machine platform, the rack is mounted on the upper surface of the horizontal plate, and the gear and the rack are in a gear-tooth meshing state.
[0011] Preferably, the hydraulic cylinder is located inside the machine base, the panel is located on the output end of the hydraulic cylinder, and each of the vacuum suction cups is evenly distributed on the lower surface of the panel.
[0012] Preferably, the lower surface of the machine tool is symmetrically provided with short arm supports, and the bottom end of the short arm supports is located on the upper surface of the two side plates.
[0013] Preferably, the four nozzles correspond to the four sides of the medium-thick plate.
[0014] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0015] In the process of using the medium-thick plate quenching device of this utility model, the medium-thick plate to be quenched is placed on the extension plate on one side of the tank. Then, the loading and unloading assembly here will adsorb and position the medium-thick plate and send it onto the roller. At this time, the power device drives the roller to rotate, so that the medium-thick plate passes through the frame at a uniform speed. At this time, the four nozzles spray quenching liquid to quench the four sides of the medium-thick plate.
[0016] During this process, the suction pipe is connected to an external pump structure to draw out the mist generated during quenching and transport it to an environment far away from the work station. After quenching is completed, the control roller stops rotating, and at this time the medium and thick plate is on the other side of the tank.
[0017] Then the loading and unloading assembly on the other side adsorbs and positions the medium-thick plate and sends it to the extension plate on the other side for processing;
[0018] This invention facilitates the loading and unloading of medium and heavy plates relative to the quenching machine, and centrally collects and transports the water mist generated during quenching, preventing water mist from lingering near the quenching station. Attached Figure Description
[0019] Figure 1 This is a three-dimensional structural diagram of the present invention;
[0020] Figure 2 This is a partial structural schematic diagram of the present invention;
[0021] Figure 3 This is a schematic diagram of the frame installation structure of this utility model;
[0022] Figure 4 This is a schematic diagram of the loading and unloading assembly structure of this utility model;
[0023] Figure 5 This is a schematic diagram of the loading and unloading assembly structure of this utility model.
[0024] Figure label:
[0025] 1. Extension plate; 2. Tank; 3. Frame; 4. Side plate; 5. Panel; 6. Horizontal plate; 7. Slide rail; 8. Machine base; 9. Roller; 10. Discharge port; 11. Nozzle; 12. Pad; 13. Suction pipe; 14. Column; 15. Rack; 16. Gear; 17. Hydraulic cylinder; 18. Vacuum suction cup. Detailed Implementation
[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0027] Example 1
[0028] like Figures 1-5 As shown, the present invention proposes a medium-thick plate quenching device, including a tank 2, a frame 3 and a machine base 8. Side plates 4 are symmetrically arranged on the tank 2, and rollers 9 are equidistantly arranged between the two side plates 4. The frame 3 is located in the middle of the tank 2. Spray nozzles 11 are respectively arranged on the four sides of the inner wall of the frame 3, and the four spray nozzles 11 correspond to the four sides of the medium-thick plate. A suction assembly is provided on the upper surface of the frame 3. Extension plates 1 are symmetrically arranged at both ends of the tank 2, and loading and unloading assemblies are provided on the extension plates 1.
[0029] Based on Example 1:
[0030] In the process of using the medium-thick plate quenching device of this utility model, the medium-thick plate to be quenched is placed on the extension plate 1 on one side of the tank 2. Then the loading and unloading assembly here will adsorb and position the medium-thick plate and send it onto the roller 9. At this time, the power device drives the roller 9 to rotate, so that the medium-thick plate passes through the frame 3 at a uniform speed. At this time, the four nozzles 11 spray out quenching liquid to quench the four sides of the medium-thick plate.
[0031] During this process, the suction pipe 13 is connected to an external pumping structure to draw out the mist generated during quenching and transport it to an environment far away from the work station. After quenching is completed, the control roller 9 stops rotating, and at this time the medium-thick plate is on the other side of the tank 2.
[0032] Then the loading and unloading assembly on the other side adsorbs and positions the medium-thick plate and sends it onto the extension plate 1 on the other side for processing.
[0033] Example 2
[0034] like Figures 1-5 As shown, the medium-thick plate quenching device proposed in this utility model, compared with the first embodiment, further includes: a suction assembly consisting of a pad 12 and a suction pipe 13. The pad 12 is disposed on the upper surface of the frame 3, and the two ends of the suction pipe 13 are symmetrically inserted and positioned on the pad 12. The suction pipe 13 is connected to an external pump suction structure to suction the mist generated during quenching and transport it to an environment far away from the work station.
[0035] The tank body 2 has two discharge ports 10, which are symmetrically distributed relative to the tank body 2. Through the design of the discharge ports 10, the waste liquid generated by quenching falls into the tank body 2 under the action of gravity, and is finally discharged from the tank body 2 through the discharge ports 10.
[0036] The loading and unloading assembly consists of a panel 5, a horizontal plate 6, a slide rail 7, a machine base 8, a column 14, a rack 15, a gear 16, a hydraulic cylinder 17, and a vacuum suction cup 18. The bottom end of the column 14 is located on the extension plate 1, the horizontal plate 6 is located on the top end of the column 14, the slide rail 7 is located on the horizontal plate 6, the machine base 8 is slidably located on the slide rail 7, the gear 16 is rotatably located on the top end of the machine base 8, and the rack 15 is located on the upper surface of the horizontal plate 6. The gear 16 and the rack 15 are in a gear-tooth meshing state. Through the cooperation of the above structures, the power unit drives the gear 16 to rotate. Through the meshing action between the gear 16 and the rack 15, the machine base 8 slides horizontally along the slide rail 7 on the horizontal plate 6.
[0037] Hydraulic cylinder 17 is located inside machine base 8, panel 5 is located on the output end of hydraulic cylinder 17, and each vacuum suction cup 18 is evenly distributed on the lower surface of panel 5. Through the design of hydraulic cylinder 17, hydraulic cylinder 17 works to drive panel 5 to move up and down relative to machine base 8, thereby changing the height of vacuum suction cup 18.
[0038] The vacuum suction cup 18 is connected to an external pump suction structure to generate suction, which allows the medium-thick plate to be adsorbed and positioned on the vacuum suction cup 18. Through the horizontal reciprocating movement of the machine platform 8 and the reciprocating lifting movement of the panel 5, the medium-thick plate can be transported from the extension plate 1 to the tank 2 or from the tank 2 to the extension plate 1 by the vacuum suction cup 18.
[0039] The lower surface of the machine base 8 is symmetrically provided with short arm supports. The bottom end of the short arm supports is located on the upper surface of the two side plates 4. One end of the horizontal plate 6 is fixed to the extension plate 1 by the column 14. Through the design of the short arm supports, the other end of the horizontal plate 6 is fixed to the side plate 4 by the short arm supports.
[0040] It should be noted that the hydraulic cylinder 17 and vacuum suction cup 18 are existing mature technologies, and their working principles and internal structures are known to those skilled in the art. This utility model only utilizes their functions and does not improve their internal structures. Therefore, they will not be described in detail here. Those skilled in the art can make any selections according to their needs or convenience.
[0041] The roller 9 and gear 16 of this utility model also need to be provided with a power device to enable them to work normally. As is well known to those skilled in the art, the provision of such power is commonplace and is a conventional means or common knowledge. It will not be described in detail here. Those skilled in the art can make any selection according to their needs or convenience.
[0042] The above specific embodiments are merely several preferred embodiments of this utility model. Based on the technical solution of this utility model and the relevant teachings of the above embodiments, those skilled in the art can make various alternative improvements and combinations to the above specific embodiments.
[0043] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.
Claims
1. A medium-thick plate quenching device, comprising a tank (2), a frame (3), and a machine base (8), characterized in that: The trough (2) is symmetrically provided with side plates (4), and rollers (9) are equidistantly rotatable between the two side plates (4). The frame (3) is located in the middle of the trough (2). The inner wall of the frame (3) is provided with nozzles (11) on all four sides. The upper surface of the frame (3) is provided with a suction assembly. The two ends of the trough (2) are symmetrically provided with extension plates (1), and the extension plates (1) are provided with loading and unloading assemblies.
2. The medium-thick plate quenching device according to claim 1, characterized in that: The suction assembly consists of a pad (12) and a suction tube (13). The pad (12) is located on the upper surface of the frame (3), and the two ends of the suction tube (13) are symmetrically inserted and positioned on the pad (12).
3. The medium-thick plate quenching device according to claim 1, characterized in that: The tank (2) has two discharge ports (10), which are symmetrically distributed relative to the tank (2).
4. The medium-thick plate quenching device according to claim 1, characterized in that: The loading and unloading assembly consists of a panel (5), a horizontal plate (6), a slide rail (7), a machine base (8), a column (14), a rack (15), a gear (16), a hydraulic cylinder (17), and a vacuum suction cup (18). The bottom end of the column (14) is located on the extension plate (1), the horizontal plate (6) is located at the top of the column (14), and the slide rail (7) is opened on the horizontal plate (6).
5. The medium-thick plate quenching device according to claim 4, characterized in that: The machine base (8) is slidably mounted on the slide rail (7), the gear (16) is rotatably mounted on the top of the machine base (8), the rack (15) is mounted on the upper surface of the horizontal plate (6), and the gear (16) and the rack (15) are in a gear-tooth meshing state.
6. The medium-thick plate quenching device according to claim 4, characterized in that: The hydraulic cylinder (17) is located inside the machine base (8), the panel (5) is located on the output end of the hydraulic cylinder (17), and each of the vacuum suction cups (18) is evenly arranged on the lower surface of the panel (5).
7. The medium-thick plate quenching device according to claim 1, characterized in that: The lower surface of the machine base (8) is symmetrically provided with short arm supports, and the bottom end of the short arm supports is located on the upper surface of the two side plates (4).
8. The medium-thick plate quenching device according to claim 1, characterized in that: The four nozzles (11) correspond to the four sides of the medium-thick plate respectively.