Pvd anti-overflow plating jig
Patent Information
- Application Number
- CN202522367004.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-07
- Publication Date
- 2026-09-29
- Estimated Expiration
- 2035-11-07
AI Technical Summary
1、镀膜夹具的适用性较差,一般仅适用于RAS真空镀膜机,并不适用于NSP-1650溅射镀膜机,因此,对3D玻璃的镀膜工艺有很大的限制,不能使用不同的镀膜机来完成产品生产或是PVD创新
治具底板,其上设置有多个环形镀膜限位结构,用于待镀膜产品的初步限位和安装,提高产品镀膜的均匀性;
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Figure CN224812627U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of glass processing technology, specifically to a PVD anti-overflow coating fixture. Background Technology
[0002] With the continuous development of electronic technology products, the components used in these products also need to be optimized accordingly. For example, in the production of 3D glass used in watches, the application of new technologies has created a need for conductive films on both sides. In this case, processes such as coating and laser engraving are generally required to ensure that the 3D glass meets requirements such as a defect-free appearance, specific conductive film patterns, and conductivity on both sides.
[0003] PVD (Polyvinyl Dioxide) is a core surface coating technology widely used in industrial manufacturing, electronics, jewelry, and cutting tools. Its core principle is to convert solid materials into a gaseous phase in a vacuum environment using physical methods such as evaporation, sputtering, and ionization, and then deposit this gaseous substance onto the substrate surface to form a thin film. PVD allows for the customization of film hardness, abrasion resistance, corrosion resistance, and optical properties to meet specific needs. Therefore, PVD is commonly used for coating 3D glass to suit various coating requirements.
[0004] However, existing glass clamping fixtures often have the following drawbacks: 1. The coating fixture has poor applicability and is generally only suitable for RAS vacuum coating machines, not for NSP-1650 sputtering coating machines. Therefore, it greatly limits the coating process of 3D glass and cannot use different coating machines to complete product production or PVD innovation.
[0005] 2. Since most coating fixtures are only suitable for RAS vacuum coating machines, and due to the coating characteristics of the RAS vacuum coating machine itself, 3D glass often has poor coating uniformity and high conductivity resistance after being coated in the RAS vacuum coating machine, resulting in a low yield of 3D glass production.
[0006] 3. After the 3D glass is clamped in the fixture, due to the structural characteristics of 3D glass, the concave surface of the 3D glass is prone to over-plating, which further affects the yield of 3D glass production.
[0007] Therefore, designing a new fixture structure suitable for rotary sputtering coating in sputtering machines has a significant impact on improving the uniformity and yield of 3D glass products. Utility Model Content
[0008] To address the shortcomings of the existing technology, this utility model provides a PVD anti-overflow plating fixture. It utilizes a fixture base plate, a fixture cover plate, and an annular plating limiting structure mounted on the fixture base plate to clamp and limit the product to be coated. This fixture is applicable to the rotary sputtering coating operation of sputtering machines, effectively improving the uniformity of the product coating and thus reducing the conductivity resistance of the conductive film, even to the point where the conductivity resistance is <100Ω. Furthermore, the anti-overflow plating unit effectively solves the problem of product overflow, thereby improving the product coating yield.
[0009] The technical effects to be achieved by this utility model are realized through the following technical aspects: This utility model provides a PVD anti-overflow plating fixture, comprising: The fixture base plate is equipped with multiple annular coating limiting structures for the initial positioning and installation of the product to be coated, thereby improving the uniformity of the coating. A fixture cover plate is installed on one side of the fixture base plate to engage with the fixture base plate and achieve complete positioning and installation of the product to be coated; And multiple anti-overflow plating units, corresponding to each of the aforementioned annular plating limiting structures and disposed on the fixture cover plate, are used to make the first side of the product to be coated abut against the annular plating limiting structure to prevent the second side of the product from being over-coated or contaminated.
[0010] As one preferred embodiment, the anti-overflow plating unit includes: An anti-overflow coating component is correspondingly disposed on the second surface of the product to be coated, and is used to press the first surface of the product to be coated against the annular coating limiting structure to prevent over-coating or contamination of the second surface of the product. An adjusting screw, connected to the anti-overflow plating component and mounted on the fixture cover, is used to drive the anti-overflow plating component to abut against the second side of the product to be coated.
[0011] As one preferred embodiment, the anti-overflow plating component is an anti-overflow plating strip or anti-overflow plating ring adapted to the product to be coated.
[0012] As one preferred embodiment, the fixture base plate includes a fixture base plate body and a plurality of annular coated limiting structures arranged side-by-side on the fixture base plate body; wherein, The annular coating limiting structure includes: Coating holes are provided on the base plate of the fixture to achieve coating of the product to be coated; And an arc-shaped limiting groove is arranged around the outer periphery of the coating hole and on the side adjacent to the fixture cover plate, for the initial positioning and installation of the product to be coated, thereby improving the uniformity of the coating.
[0013] As one preferred embodiment, the fixture base plate further includes: A coating tank is arranged around the outer periphery of the coating hole on the side away from the fixture cover plate to reduce the obstruction of the coating hole and effectively improve the uniformity of the product coating.
[0014] As a preferred embodiment, the coating tank is an arc-shaped coating tank or an inclined coating tank, which is used to reduce the obstruction of the coating holes, so as to further and effectively improve the uniformity of the product coating.
[0015] As one preferred embodiment, the fixture base plate further includes a coating forming structure, which corresponds one-to-one with the annular coating limiting structure and is disposed on the side of the fixture base plate body away from the fixture cover plate, so as to achieve coating of different shapes of products.
[0016] As one preferred embodiment, the coating forming structure includes: A coating forming channel is provided on the side of the fixture base plate away from the fixture cover plate, corresponding to the coating hole, in order to reduce coating obstruction and improve the uniformity of product coating. And a coating contouring cavity is provided at the bottom of the coating forming channel to achieve coating of different shapes of products.
[0017] As one preferred embodiment, the fixture base plate further includes: The base plate mounting holes are located at the end of the base plate body of the fixture to enable the overall installation of the fixture.
[0018] As one preferred embodiment, the fixture base plate further includes: A cover plate limiting boss is provided on the side of the fixture base plate body adjacent to the fixture cover plate to limit the position of the fixture cover plate.
[0019] In summary, this utility model has at least the following advantages: 1. The PVD anti-overflow plating fixture provided by this utility model utilizes a fixture base plate, a fixture cover plate, and an annular plating limiting structure set on the fixture base plate to achieve clamping and limiting of the product to be coated. It is not only applicable to the rotary sputtering coating operation mode of sputtering coating machine, effectively improving the uniformity of product coating, thereby reducing the conductivity resistance of the product conductive film, and can even make the conductivity resistance of the product conductive film <100Ω; moreover, through the setting of the anti-overflow plating unit, the problem of product overflow plating can be effectively solved, thereby improving the product coating yield.
[0020] 2. The PVD anti-overflow plating fixture provided by this utility model can achieve plating of different shapes of products through the design of the coating molding structure, thereby improving the overall versatility of the fixture.
[0021] 3. The PVD anti-overflow plating fixture provided by this utility model, by utilizing the design of the plating tank and the plating forming through groove, can effectively reduce the obstruction of the product during the plating process, thereby further improving the uniformity of the product plating. Attached Figure Description
[0022] Figure 1 This is a schematic diagram of the overall structure of the PVD anti-overflow plating fixture in the embodiments of this utility model.
[0023] Figure 2 This is a schematic cross-sectional view of the overall structure of the PVD anti-overflow plating fixture in this embodiment of the present invention.
[0024] Figure 3 This is a schematic diagram of the fixture base plate in an embodiment of the present invention. Figure 1 .
[0025] Figure 4 This is a schematic diagram of the fixture base plate in an embodiment of the present invention. Figure 2 .
[0026] Figure label: 10. Products to be coated; 100. Fixture base plate; 110. Fixture base plate body; 120. Annular coating limiting structure; 121. Coating hole; 122. Arc-shaped limiting groove; 130. Coating tank; 140. Coating forming structure; 141. Coating forming through groove; 142. Coating contour cavity; 150. Base plate hanging hole; 160. Cover plate limiting boss; 200. Fixture cover plate; 300, Anti-overflow plating unit; 310, Anti-overflow plating component; 320, Adjusting screw. Detailed Implementation
[0027] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. The described embodiments are some, but not all, of the embodiments of this utility model.
[0028] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.
[0029] Example 1: Please see the appendix Figure 1-2The PVD anti-overflow plating fixture of this utility model includes a fixture base plate 100 on which multiple annular plating limiting structures 120 are provided, a fixture cover plate 200 mounted on one side of the fixture base plate 100, and multiple anti-overflow plating units 300 corresponding to each annular plating limiting structure 120 and disposed on the fixture cover plate 200. The fixture base plate 100 is used for initial positioning and installation of the product 10 to be coated, improving the uniformity of the coating; the fixture cover plate 200 is used to combine with the fixture base plate 100 to achieve complete positioning and installation of the product 10 to be coated; preferably, the fixture cover plate 200 is mounted on the fixture base plate 100 by screws; the anti-overflow plating units 300 are used to ensure that the first surface of the product 10 to be coated rests against the annular plating limiting structure 120 to prevent over-plating or contamination of the second surface of the product.
[0030] Taking 3D glass as an example, the first side of the product 10 to be coated is the convex side of the glass, and the second side is the concave side of the glass. During the rotary sputtering coating process, the anti-overflow coating unit 300 can press the convex side of the glass against the annular coating limiting structure 120 to prevent the concave side of the glass from being over-coated or contaminated.
[0031] Please refer to the appendix for further details. Figure 3-4 The fixture base plate 100 includes a fixture base plate body 110 and a plurality of annular coating limiting structures 120 arranged side by side on the fixture base plate body 110. Further, the annular coating limiting structure 120 includes a coating hole 121 disposed on the fixture base plate body 110 and an arc-shaped limiting groove 122 arranged around the outer periphery of the coating hole 121 and adjacent to the side of the fixture cover plate 200. The coating hole 121 is used to coat the product 10 to be coated. To adapt to the rotary sputtering coating operation mode of the sputtering coating machine and ensure the uniformity of the product coating, preferably, the coating hole 121 is a circular coating hole 121. The arc-shaped limiting groove 122 can not only be used for the initial positioning and installation of the product 10 to be coated, but also allows the product to rotate circumferentially during the rotary sputtering coating process, thereby improving the uniformity of the product coating.
[0032] The PVD anti-overflow plating fixture in this embodiment combines a fixture base plate 100, a fixture cover plate 200, and an annular plating limiting structure 120 disposed on the fixture base plate 100 to clamp and limit the product 10 to be coated. It is not only applicable to the rotary sputtering coating mode of sputtering coating machines, effectively improving the uniformity of product coating, thereby reducing the conductivity resistance of the product's conductive film, but also, compared to the coated products with a conductivity resistance of nearly 10kΩ when coated by a RAS vacuum coating machine in the prior art, it can even reduce the conductivity resistance of the product's conductive film to <100Ω. Moreover, the PVD anti-overflow plating fixture can effectively solve the problem of product overflow plating through the setting of the anti-overflow plating unit 300, thereby improving the product coating yield, and is especially suitable for the coating production of 3D glass.
[0033] Example 2: Please see the appendix Figure 1-2 The PVD anti-overflow plating fixture of this embodiment is the same as that of Embodiment 1, both including a fixture base plate 100 on which multiple annular plating limiting structures 120 are provided, a fixture cover plate 200 mounted on one side of the fixture base plate 100, and multiple anti-overflow plating units 300 corresponding to each annular plating limiting structure 120 and disposed on the fixture cover plate 200. Further, the fixture base plate 100 includes a fixture base plate body 110 and multiple annular plating limiting structures 120 arranged side-by-side on the fixture base plate body 110; wherein, the annular plating limiting structure 120 includes a plating hole 121 disposed on the fixture base plate body 110, and an arc-shaped limiting groove 122 disposed around the outer periphery of the plating hole 121 and adjacent to the side of the fixture cover plate 200. The main difference is: Please refer to the appendix for further details. Figure 4 The fixture base plate 100 also includes a coating groove 130 arranged around the outer periphery of the coating hole 121 and on the side away from the fixture cover plate 200. The design of the coating groove 130 can reduce the obstruction of the coating hole 121 by the fixture base plate body 110, thereby effectively improving the uniformity of the product coating. Preferably, the coating groove 130 is an arc-shaped coating groove 130 or a sloping coating groove 130, with an open design that is wide at the top and narrow at the bottom, which can further reduce the obstruction of the coating hole 121, thereby further effectively improving the uniformity of the product coating.
[0034] Please refer to the appendix for further details. Figure 4 The fixture base plate 100 also includes a coating forming structure 140, corresponding one-to-one with the annular coating limiting structure 120, and disposed on the side of the fixture base plate body 110 away from the fixture cover plate 200. The design of the coating forming structure 140 can be used to achieve coating of different product shapes. Further, the coating forming structure 140 includes a coating forming through groove 141 corresponding to the coating hole 121 and passing through the side of the fixture base plate body 110 away from the fixture cover plate 200, and a coating contour cavity 142 disposed at the bottom of the coating forming through groove 141. The coating forming through groove 141 is used to reduce the obstruction of the product during coating, so as to further improve the uniformity of the product coating. To further optimize the overall structure of the fixture, preferably, the coating forming through groove 141 is a U-shaped through groove structure. The coating contour cavity 142 is used to achieve coating of different product shapes, and can be adaptively designed according to the required shape. The specific structure is not further limited, as long as it can achieve coating of different product shapes.
[0035] Please refer to the appendix for further details. Figure 3-4The fixture base plate 100 also includes base plate hanging holes 150 disposed at the ends of the fixture base plate body 110 for overall fixture installation; preferably, the base plate hanging holes 150 are disposed at both ends of the fixture base plate body 110, and the number at each end is 2-4. Further, the fixture base plate 100 also includes a cover plate limiting boss 160 protruding from the side of the fixture base plate body 110 adjacent to the fixture cover plate 200; the design of the cover plate limiting boss 160 can be used to limit the fixture cover plate 200, thereby improving the stability of the assembly of the fixture base plate 100 and the fixture cover plate 200, and thus effectively improving the product clamping accuracy and ensuring the quality and yield of the product after coating processing.
[0036] The PVD anti-overflow plating fixture in this embodiment further designs and optimizes the structure of the fixture base plate 100 based on Embodiment 1. While ensuring the technical effect of Embodiment 1, it can further effectively improve the overall versatility of the fixture and the uniformity of the product coating, and ensure the quality and yield of the product after coating processing.
[0037] Example 3: Please see the appendix Figure 1-2 The PVD anti-overflow plating fixture of this embodiment is the same as that of Embodiment 1 or 2, including a fixture base plate 100 on which multiple annular plating limiting structures 120 are provided, a fixture cover plate 200 mounted on one side of the fixture base plate 100, and multiple anti-overflow plating units 300 corresponding to each annular plating limiting structure 120 and disposed on the fixture cover plate 200. Further, the fixture base plate 100 includes a fixture base plate body 110 and multiple annular plating limiting structures 120 arranged side-by-side on the fixture base plate body 110; wherein, the annular plating limiting structure 120 includes a plating hole 121 disposed on the fixture base plate body 110, and an arc-shaped limiting groove 122 arranged around the outer periphery of the plating hole 121 and adjacent to the side of the fixture cover plate 200. The main difference is: Furthermore, the anti-overflow plating unit 300 includes an anti-overflow plating component 310 correspondingly disposed on the second surface of the product 10 to be coated, and an adjusting screw 320 connected to the anti-overflow plating component 310 and disposed on the fixture cover plate 200. The anti-overflow plating component is used to press the first surface of the product 10 to be coated against the annular coating limiting structure 120 to prevent overflow plating or contamination of the second surface of the product. Taking 3D glass as an example, the first surface of the product 10 to be coated is the convex surface of the glass, and the second surface is the concave surface of the glass. During the rotary sputtering coating process, the anti-overflow plating component can press the convex surface of the glass against the annular coating limiting structure 120 to prevent overflow plating or contamination of the concave surface of the glass. The adjusting screw 320 is used to drive the anti-overflow plating component 310 to press against the concave surface of the glass. Preferably, the anti-overflow plating component 310 is an anti-overflow plating baffle or anti-overflow plating baffle ring adapted to the product 10 to be coated. The specific design can be selected according to the actual production needs, as long as it can achieve contact with the concave surface of the glass and make the convex surface of the glass tightly adhere to the annular coating limiting structure 120.
[0038] The PVD anti-overflow plating fixture in this embodiment further designs and optimizes the structure of the anti-overflow plating unit 300 based on embodiment 1 or 2. It can further and more effectively prevent overflow plating on the non-coated surface of the product while ensuring the technical effect of embodiment 1 or 2, so as to effectively ensure the overall coating quality and yield of the product.
[0039] As can be seen from the technical solutions of the above embodiments, the present invention provides a PVD anti-overflow plating fixture, which can not only effectively improve the uniformity of product coating and reduce the conductivity resistance of the product conductive film, but also effectively solve the problem of product overflow plating and improve the yield of product coating.
[0040] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0041] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the product of this utility model is in use. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first," "second," and "third," etc., are only used to distinguish descriptions and should not be construed as indicating or implying relative importance.
[0042] Furthermore, terms such as "horizontal," "vertical," and "sag" do not imply that components must be absolutely horizontal or suspended, but rather that they can be slightly tilted. For example, "horizontal" simply means that its direction is more horizontal relative to "vertical," and does not mean that the structure must be completely horizontal, but can be slightly tilted.
[0043] In this invention, unless otherwise expressly specified and limited, "above or below" the first feature may include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on" the first feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the first feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.
[0044] Although the description of this utility model has been given in conjunction with the specific embodiments described above, it is obvious to those skilled in the art that many substitutions, modifications, and variations can be made based on the above description. Therefore, all such substitutions, modifications, and variations are included within the spirit and scope of the appended claims.
Claims
1. A PVD anti-overflow plating fixture, characterized in that, include: The fixture base plate (100) is provided with multiple annular coating limiting structures (120) for preliminary positioning and installation of the product (10) to be coated, thereby improving the uniformity of the coating. A fixture cover plate (200) is installed on one side of the fixture base plate (100) to engage with the fixture base plate (100) and achieve complete positioning and installation of the product (10) to be coated; And multiple anti-overflow plating units (300), corresponding to each of the aforementioned annular plating limiting structures (120) and disposed on the fixture cover plate (200), so that the first side of the product to be coated (10) abuts against the annular plating limiting structure (120) to prevent the second side of the product from being over-plated or contaminated.
2. The PVD anti-overflow plating fixture according to claim 1, characterized in that, The anti-overflow plating unit (300) includes: An anti-overflow plating component (310) is correspondingly disposed on the second surface of the product to be coated (10) to press the first surface of the product to be coated (10) against the annular plating limiting structure (120) to prevent the second surface of the product from being over-plated or contaminated. And an adjusting screw (320), connected to the anti-overflow plating component (310) and disposed on the fixture cover plate (200), for driving the anti-overflow plating component (310) to abut against the second side of the product to be coated (10).
3. The PVD anti-overflow plating fixture according to claim 2, characterized in that, The anti-overflow plating component (310) is an anti-overflow plating strip or anti-overflow plating ring that is compatible with the product (10) to be coated.
4. The PVD anti-overflow plating fixture according to claim 1, characterized in that, The fixture base plate (100) includes a fixture base plate body (110) and a plurality of annular coated limiting structures (120) arranged side by side on the fixture base plate body (110); wherein, The annular coating limiting structure (120) includes: A coating hole (121) is provided on the fixture base plate body (110) to achieve coating on the product (10) to be coated; And an arc-shaped limiting groove (122) is arranged around the outer periphery of the coating hole (121) and on one side adjacent to the fixture cover plate (200) for preliminary positioning and installation of the product (10) to be coated, thereby improving the uniformity of the coating.
5. The PVD anti-overflow plating fixture according to claim 4, characterized in that, The fixture base plate (100) also includes: The coating tank (130) is arranged around the outer periphery of the coating hole (121) on the side away from the fixture cover plate (200) to reduce the obstruction of the coating hole (121) and effectively improve the uniformity of the product coating.
6. The PVD anti-overflow plating fixture according to claim 5, characterized in that, The coating tank (130) is an arc-shaped coating tank (130) or a sloping coating tank (130), used to reduce the obstruction of the coating hole (121) and further improve the uniformity of the product coating.
7. The PVD anti-overflow plating fixture according to claim 4, characterized in that, The fixture base plate (100) also includes a coating forming structure (140), which corresponds one-to-one with the annular coating limiting structure (120) and is disposed on the side of the fixture base plate body (110) away from the fixture cover plate (200) to achieve coating of different shapes of products.
8. The PVD anti-overflow plating fixture according to claim 7, characterized in that, The coating forming structure (140) includes: A coating forming channel (141) is provided on the side of the fixture base plate body (110) away from the fixture cover plate (200), corresponding to the coating hole (121), in order to reduce coating obstruction and improve the uniformity of product coating. And a coating contour cavity (142) is provided at the bottom of the coating forming channel (141) to achieve coating of different shapes of products.
9. The PVD anti-overflow plating fixture according to claim 4, characterized in that, The fixture base plate (100) also includes: The base plate mounting hole (150) is provided at the end of the base plate body (110) of the fixture to realize the overall installation of the fixture.
10. The PVD anti-overflow plating fixture according to claim 4, characterized in that, The fixture base plate (100) also includes: A cover plate limiting boss (160) is provided on the side of the fixture base plate body (110) adjacent to the fixture cover plate (200) to limit the fixture cover plate (200).