Tension roller structure of glass fiber warping machine

CN224812718UActive Publication Date: 2026-09-29JIANGSU SHUNYUAN NEW MATERIAL CO LTD
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Patent Information

Application Number
CN202522494935.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-11-25
Publication Date
2026-09-29
Estimated Expiration
2035-11-25

AI Technical Summary

Technical Problem

[0004]现有的玻纤整经机的张力辊结构,通常其上的转辊拆装不方便拆装,在拆装转辊时,其他的部件还需要另外拆装,增加了拆装流程,降低了维护效率

Benefits of technology

1、本实用新型中,移动块、连接块与部件的配合将轴承卡接,需要对转辊拆装更换时,只需转动转动杆,并下拉移动块,然后就可以将转辊、转动轴及轴承从连接块上拆除,拆装方便快捷,且在下拉移动块的同时,刮板自动远离转辊,无需额外拆除或调整刮板,简化了拆装流程,提升了维护效率;

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Abstract

The utility model discloses a kind of tension roller structures of glass fiber warping machine, including base, base top surface is fixedly connected with door type frame, slidingly set with moving plate between door type frame inner wall, moving plate bottom surface both sides are fixedly connected with connecting block, two connecting blocks are slidably set with moving block in mutual close side bottom, rotating shaft is set between two connecting blocks, rotating shaft outer periphery is fixedly connected with rotating roller, bearing is installed at rotating shaft two ends, the connecting block and moving block in one side are clamped with corresponding bearing.The utility model in the present application, the cooperation of moving block, connecting block and component clamps bearing, when it is necessary to disassemble and replace rotating roller, only need to rotate rotating rod, and then moving block can be removed from connecting block, rotating roller, rotating shaft and bearing are pulled down, disassembly and assembly are convenient and fast, and while pulling down moving block, scraper is automatically away from rotating roller, without additional removal or adjustment scraper, simplify disassembly process, improve maintenance efficiency.
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Description

Technical Field

[0001] This utility model relates to the field of tension roller technology, specifically to a tension roller structure for a glass fiber warping machine. Background Technology

[0002] Fiberglass warping machines are specialized equipment used in the composite materials and textile industries. They are used to arrange multiple fiberglass yarns evenly at a predetermined density and tension and wind them into a warp beam, providing a well-formed yarn carrier for subsequent processes such as weaving and pultrusion. The tension roller structure of the fiberglass warping machine is a core component installed on the yarn conveying path of the warping machine, which adjusts and stabilizes the tension of the fiberglass yarn through a mechanical structure.

[0003] In this regard, Chinese utility model patent with authorization announcement number CN211169149U has been disclosed. This utility model discloses a tension roller structure for a heat pressing machine, including a heat pressing machine frame, a guide roller rotatably connected to the heat pressing machine frame, and a tension roller. Roller bearings are fixed at both ends of the tension roller. The inner ring of the roller bearing is connected to the shaft head of the guide roller through an L-shaped connecting shaft. The diameter of the tension roller is smaller than the diameter of the guide roller.

[0004] The tension roller structure of existing fiberglass warping machines is usually inconvenient to disassemble and assemble. When disassembling and assembling the roller, other parts also need to be disassembled and assembled separately, which increases the disassembly and assembly process and reduces maintenance efficiency.

[0005] Therefore, we propose a tension roller structure for a glass fiber warping machine to solve the above problems. Utility Model Content

[0006] The purpose of this invention is to provide a tension roller structure for a glass fiber warping machine to solve the problems mentioned in the background art.

[0007] To achieve the above objectives, this utility model provides the following technical solution: a tension roller structure for a fiberglass warping machine, comprising a base, a portal frame fixedly connected to the top surface of the base, a movable plate slidably disposed between the inner walls of the portal frame, connecting blocks fixedly connected to both sides of the bottom surface of the movable plate, movable blocks slidably disposed on the bottom of one side of each of the two connecting blocks, a rotating shaft disposed between the two connecting blocks, a rotating roller fixedly connected to the outer periphery of the rotating shaft, bearings installed at both ends of the rotating shaft, and the connecting block and movable block located on one side engaging with the corresponding bearing; Two movable blocks are fixedly connected to one side of an installation plate. A scraper is rotatably arranged between the inner walls of the installation plates. The scraper is inclined and normally contacts the outer periphery of the rotating roller.

[0008] Preferably, rotating rods are rotatably provided on both sides of the movable block, and a snap-fit ​​plate is fixedly connected to the middle of the outer periphery of the rotating rod. Two sliding grooves are opened on the side of the connecting block near the movable block, and a snap-fit ​​groove is opened at the top of the sliding groove. The snap-fit ​​plate snaps into the snap-fit ​​groove.

[0009] Preferably, the connecting block has cylindrical grooves on both sides of its top, and a circular plate is slidably connected inside the cylindrical groove. The top end of the rotating rod passes through the connecting block and is fixedly connected to the bottom surface of the circular plate. A spring is fixedly connected to the bottom surface of the circular plate, and the bottom end of the spring is fixedly connected to the bottom surface of the cylindrical groove. The spring is movably sleeved on the outer periphery of the rotating rod.

[0010] Preferably, a cylindrical rod is rotatably connected to the middle of the mounting plate, and the outer periphery of the cylindrical rod is fixedly connected to the bottom of the scraper.

[0011] Preferably, two racks are fixedly connected to one side of the connecting block, and gears are fixedly connected to both ends of the cylindrical rod, with the gears meshing with the corresponding racks.

[0012] Preferably, a servo electric cylinder is fixedly connected to the top surface of the portal frame, and the piston rod end of the servo electric cylinder passes through the portal frame and is fixedly connected to the top surface of the moving plate.

[0013] Compared with the prior art, the beneficial effects of this utility model are: 1. In this utility model, the cooperation of the moving block, connecting block and components will lock the bearing. When the rotating roller needs to be disassembled and replaced, simply rotate the rotating rod and pull down the moving block. Then the rotating roller, rotating shaft and bearing can be removed from the connecting block. Disassembly and assembly are convenient and quick. At the same time as the moving block is pulled down, the scraper automatically moves away from the rotating roller. There is no need to remove or adjust the scraper. This simplifies the disassembly and assembly process and improves maintenance efficiency. 2. In this utility model, the mounting plate can scrape off impurities on the roller during the production process, avoiding uneven force caused by impurities sticking together and ensuring production quality. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a cross-sectional schematic diagram of the first part of this utility model; Figure 3 This is a cross-sectional schematic diagram of the second part of this utility model; Figure 4 This utility model Figure 3 Enlarged view of point A in the middle; Figure 5 This utility model Figure 3 Enlarged diagram of point B in the middle.

[0015] In the diagram: 1. Base; 11. Portal frame; 2. Moving plate; 21. Connecting block; 22. Servo electric cylinder; 3. Moving block; 31. Rotating rod; 32. Slot; 33. Connecting plate; 34. Slide; 35. Cylindrical groove; 36. Circular piece; 37. Spring; 4. Rotating roller; 41. Rotating shaft; 42. Bearing; 5. Mounting plate; 51. Scraper; 52. Cylindrical rod; 53. Gear; 54. Rack. Detailed Implementation

[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0017] Example 1: Please see Figure 1-5 This utility model provides a technical solution: a tension roller structure for a glass fiber warping machine, including a base 1, a portal frame 11 fixedly connected to the top surface of the base 1, a movable plate 2 slidably disposed between the inner walls of the portal frame 11, connecting blocks 21 fixedly connected to both sides of the bottom surface of the movable plate 2, and movable blocks 3 slidably disposed on the bottom of each of the two connecting blocks 21 close to each other, a rotating shaft 41 disposed between the two connecting blocks 21, a rotating roller 4 fixedly connected to the outer periphery of the rotating shaft 41, bearings 42 installed at both ends of the rotating shaft 41, and the connecting block 21 and the movable plate 3 located on one side of the roller 41 are also included. Block 3 engages with the corresponding bearing 42. During operation, the moving plate 2 is moved, which drives the rotating roller 4, rotating shaft 41, and bearing 42 to move. The rotating roller 4 comes into contact with the material. During production, the operator can adjust the pressure of the rotating roller 4 according to the actual situation to ensure normal production. The moving block 3 and the connecting block 21 engage the bearing 42. When it is necessary to disassemble or install the rotating roller 4, the moving block 3 is moved downward. After the moving block 3 moves away from the connecting block 21, the rotating roller 4, rotating shaft 41, and bearing 42 can be removed from the connecting block 21. Disassembly and assembly are convenient and quick.

[0018] Two movable blocks 3 are fixedly connected to one side of an mounting plate 5. A scraper 51 is rotatably mounted between the inner walls of the mounting plate 5. The scraper 51 is inclined and normally contacts the outer periphery of the rotating roller 4. When the rotating roller 4 is working, the scraper 51 can scrape off the impurities adhering to the rotating roller 4. The scraped impurities fall onto the mounting plate 5 along the inclined surface of the scraper 51. The impurities are then disposed of uniformly by the staff. When disassembling or assembling the rotating roller 4, the scraper 51 rotates inside the mounting plate 5 and moves away from the rotating roller 4. There is no need to remove or adjust the scraper 51, which simplifies the disassembly and assembly process.

[0019] Example 2: Please see Figure 1-5 This is the second embodiment of the present invention. Based on the previous embodiment, the movable block 3 is rotatably provided with rotating rods 31 on both sides. A snap-fit ​​plate 33 is fixedly connected to the middle of the outer periphery of the rotating rod 31. Two sliding grooves 34 are opened on the side of the connecting block 21 near the movable block 3. A snap-fit ​​groove 32 is opened at the top of the sliding groove 34. The snap-fit ​​plate 33 snaps into the snap-fit ​​groove 32. When the rotating rod 31 is rotated, the rotating rod 31 rotates and drives the snap-fit ​​plate 33 to rotate in the snap-fit ​​groove 32. When the snap-fit ​​plate 33 rotates to the position of the sliding groove 34, the rotating rod 31 is pulled down, and the rotating rod 31 drives the snap-fit ​​plate 33 to move in the sliding groove 34. When the snap-fit ​​plate 33 is in the snap-fit ​​groove 32, the movable block 3 can be snapped into one side of the connecting block 21.

[0020] The connecting block 21 has cylindrical grooves 35 on both sides of its top. A circular piece 36 is slidably connected inside the cylindrical groove 35. The top of the rotating rod 31 passes through the connecting block 21 and is fixedly connected to the bottom surface of the circular piece 36. A spring 37 is fixedly connected to the bottom surface of the circular piece 36. The bottom end of the spring 37 is fixedly connected to the bottom surface of the cylindrical groove 35. The spring 37 is movably sleeved on the outer circumference of the rotating rod 31. When the rotating rod 31 moves, it drives the circular piece 36 to move in the cylindrical groove 35. The cooperation between the circular piece 36 and the cylindrical groove 35 compresses the spring 37. The moving block 3 moves downward and opens. After the rotating rod 31 is released, the spring 37 uses its elasticity to restore the circular piece 36 to its original position. The circular piece 36 drives the rotating rod 31 to return to its original position. The rotating rod 31 drives the moving block 3 to return to its initial position, which facilitates the subsequent engagement of the bearing 42.

[0021] A cylindrical rod 52 is rotatably connected to the middle of the mounting plate 5. The outer periphery of the cylindrical rod 52 is fixedly connected to the bottom of the scraper 51. The rotation of the cylindrical rod 52 drives the scraper 51 to rotate. When the device is removed, the scraper 51 moves away from the rotating roller 4. When the device is installed, the scraper 51 contacts the rotating roller 4, which facilitates the subsequent cleaning of impurities.

[0022] Two racks 54 are fixedly connected to one side of the connecting block 21, and gears 53 are fixedly connected to both ends of the cylindrical rod 52. The gears 53 mesh with the corresponding racks 54. The movement of the cylindrical rod 52 drives the gears 53 to move on the racks 54. The cooperation between the racks 54 and the gears 53 drives the cylindrical rod 52 to rotate.

[0023] A servo electric cylinder 22 is fixedly connected to the top surface of the gantry frame 11. The piston rod end of the servo electric cylinder 22 passes through the gantry frame 11 and is fixedly connected to the top surface of the moving plate 2. When the servo electric cylinder 22 is opened, the servo electric cylinder 22 drives the moving plate 2 to move through the piston rod.

[0024] When this utility model is in use, the servo electric cylinder 22 is opened. The servo electric cylinder 22 drives the moving plate 2 to move through the piston rod. The movement of the moving plate 2 drives the connecting block 21 and the moving block 3 to move. The movement of the moving block 3 drives the rotating roller 4, the rotating shaft 41, and the bearing 42 to move. The rotating roller 4 comes into contact with the material. During production, the operator can adjust the pressure of the rotating roller 4 according to the actual situation to ensure normal production. In the production state, the scraper 51 contacts the outer periphery of the rotating roller 4. The rotation of the rotating roller 4 drives the rotating shaft 41 to rotate on the bearing 42. When the rotating roller 4 rotates, the scraper 51 continuously scrapes the material. Impurities are scraped off, and the scraped impurities move along the inclined surface to the top surface of the mounting plate 5. The workers then collect and process the impurities on the mounting plate 5. When the rotating roller 4 needs to be disassembled and replaced, the rotating rod 31 is rotated. The rotation of the rotating rod 31 causes the locking plate 33 to rotate within the locking groove 32. When the locking plate 33 rotates to the position of the sliding groove 34, the rotating rod 31 is pulled down, causing the locking plate 33 to move within the sliding groove 34. Simultaneously, the movement of the rotating rod 31 causes the circular piece 36 to move within the cylindrical groove 35. The engagement of the circular piece 36 with the cylindrical groove 35 compresses the spring 37. As the moving block 3 moves... Simultaneously, the moving block 3 drives the mounting plate 5 to move synchronously. The movement of the mounting plate 5 drives the cylindrical rod 52 and gear 53 to move. The gear 53 moves on the rack 54, which drives the gear 53 to rotate. The gear 53 drives the cylindrical rod 52 to rotate, and the cylindrical rod 52 drives the scraper 51 to rotate away from the rotating roller 4, thereby preventing the scraper 51 from moving away from the rotating roller 4 and ensuring the normal movement of the rotating roller 4. When the moving block 3 moves away from the connecting block 21, the rotating roller 4, rotating shaft 41, and bearing 42 can be removed from the connecting block 21, making disassembly and assembly convenient and quick. In this utility model, the moving block 3, connecting... The cooperation between block 21 and the component secures the bearing 42. When the roller 4 needs to be disassembled or replaced, simply rotate the rotating rod 31 and pull down the moving block 3. Then the roller 4, rotating shaft 41, and bearing 42 can be removed from the connecting block 21. Disassembly and assembly are convenient and quick. At the same time as the moving block 3 is pulled down, the scraper 51 automatically moves away from the roller 4, eliminating the need for additional removal or adjustment of the scraper 51. This simplifies the disassembly and assembly process and improves maintenance efficiency. In this utility model, the mounting plate 5 can scrape off impurities on the roller 4 during the production process, avoiding uneven force caused by impurities sticking together and ensuring production quality.

[0025] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A tension roller structure for a glass fiber warping machine, comprising a base (1), characterized in that: A portal frame (11) is fixedly connected to the top surface of the base (1). A movable plate (2) is slidably arranged between the inner walls of the portal frame (11). Connecting blocks (21) are fixedly connected to both sides of the bottom surface of the movable plate (2). A movable block (3) is slidably arranged on the bottom side of each of the two connecting blocks (21). A rotating shaft (41) is arranged between the two connecting blocks (21). A rotating roller (4) is fixedly connected to the outer periphery of the rotating shaft (41). Bearings (42) are installed at both ends of the rotating shaft (41). The connecting block (21) and the movable block (3) on one side are engaged with the corresponding bearings (42). Two movable blocks (3) are fixedly connected to one side of an installation plate (5). A scraper (51) is rotatably arranged between the inner walls of the installation plate (5). The scraper (51) is inclined and normally contacts the outer periphery of the rotating roller (4).

2. The tension roller structure of a glass fiber warping machine according to claim 1, characterized in that: Rotating rods (31) are rotatably arranged on both sides of the moving block (3). A snap-fit ​​plate (33) is fixedly connected to the middle of the outer periphery of the rotating rod (31). Two sliding grooves (34) are opened on the side of the connecting block (21) near the moving block (3). A snap-fit ​​groove (32) is opened at the top of the sliding groove (34). The snap-fit ​​plate (33) snaps into the snap-fit ​​groove (32).

3. The tension roller structure of a glass fiber warping machine according to claim 2, characterized in that: The connecting block (21) has cylindrical grooves (35) on both sides of its top. A circular piece (36) is slidably connected inside the cylindrical groove (35). The top of the rotating rod (31) passes through the connecting block (21) and is fixedly connected to the bottom surface of the circular piece (36). A spring (37) is fixedly connected to the bottom surface of the circular piece (36). The bottom end of the spring (37) is fixedly connected to the bottom surface of the cylindrical groove (35). The spring (37) is movably sleeved on the outer periphery of the rotating rod (31).

4. The tension roller structure of a glass fiber warping machine according to claim 1, characterized in that: A cylindrical rod (52) is rotatably connected to the middle of the mounting plate (5), and the outer periphery of the cylindrical rod (52) is fixedly connected to the bottom of the scraper (51).

5. The tension roller structure of a glass fiber warping machine according to claim 4, characterized in that: Two racks (54) are fixedly connected to one side of the connecting block (21), and gears (53) are fixedly connected to both ends of the cylindrical rod (52). The gears (53) mesh with the corresponding racks (54).

6. The tension roller structure of a glass fiber warping machine according to claim 1, characterized in that: A servo electric cylinder (22) is fixedly connected to the top surface of the gantry frame (11). The piston rod end of the servo electric cylinder (22) passes through the gantry frame (11) and is fixedly connected to the top surface of the moving plate (2).

Citation Information

Patent Citations

  • Natural luster finishing machine tension roller structure

    CN211169149U