A device for forming an elastic warp-knitted fabric
Patent Information
- Application Number
- CN202522250871.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-24
- Publication Date
- 2026-09-29
- Estimated Expiration
- 2035-10-24
AI Technical Summary
[0003]驱动凸轮在连接环上的定位不够稳固,在装置运行过程中,驱动凸轮容易发生单独转动,影响梳栉的横移精度,进而导致经编面料的编织质量下降,出现花纹不清晰、尺寸不稳定等问题
[0020]通过活动挡板在螺纹环的表面进行螺纹移动,通过活动挡板和固定挡板配合对多个连接环进行挤压固定。
Smart Images

Figure CN224812751U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the technical field of fabric forming devices, and in particular relates to an elastic warp-knitted fabric forming device. Background Technology
[0002] In the traditional elastic warp-knitted fabric weaving process, the lateral movement of the guide bars is a crucial step. However, existing warp-knitted fabric forming devices have certain problems with the positioning of the drive cams and the fixing methods of the connecting rings in the guide bar lateral movement mechanism.
[0003] The driving cam's positioning on the connecting ring is not stable enough. During operation, the driving cam is prone to rotating independently, affecting the lateral movement accuracy of the guide bar and consequently leading to a decrease in the weaving quality of the warp-knitted fabric, resulting in unclear patterns and unstable dimensions. Furthermore, the connecting ring is prone to displacement during rotation, making the entire guide bar lateral movement mechanism unstable, increasing the equipment failure rate and reducing production efficiency. In addition, the existing connecting ring fixing method is complex to operate, making it inconvenient to install and disassemble the connecting ring for maintenance, increasing the labor intensity of workers and production costs. Therefore, a flexible warp-knitted fabric forming device that can solve the above problems is needed.
[0004] To address the aforementioned problems, this utility model document proposes an elastic warp-knitted fabric forming device. Utility Model Content
[0005] The purpose of this invention is to provide an elastic warp-knitted fabric forming device. By moving the movable baffle on the surface of the threaded ring, and cooperating with the fixed baffle, multiple connecting rings are squeezed and fixed. The device is simple and convenient to operate, facilitates the installation, disassembly and maintenance of the connecting rings, reduces the labor intensity of workers, lowers production costs, and solves existing technical problems.
[0006] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:
[0007] An apparatus for forming elastic warp-knitted fabric, used for weaving elastic warp-knitted fabric, comprising:
[0008] A frame, wherein a needle bed is provided inside the frame, a crossbar is provided inside the frame, a comb bar slides on the surface of the crossbar, and a comb bar lateral movement mechanism is fixed to the side end of the frame for driving the comb bar to reciprocate lateral movement;
[0009] The comb transverse movement mechanism includes a rotating shaft rotatably disposed on the side end of the frame. A connecting roller is fixed on the surface of the rotating shaft. A positioning cylinder is fixed on the surface of the connecting roller. Multiple connecting rings are sleeved on the surface of the positioning cylinder. A retaining edge is fixed on the surface of each of the multiple connecting rings. Multiple receiving gaps are formed between the multiple retaining edges and the multiple connecting rings. The multiple receiving gaps are used to receive a drive cam. In order to facilitate the positioning of the drive cam, a set of positioning components is provided between the drive cam and the corresponding connecting ring.
[0010] To facilitate the positioning of multiple connecting rings, a set of extrusion components is provided on the surface of the connecting roller. The extrusion components are used to clamp and fix the multiple connecting rings on the surface of the positioning cylinder.
[0011] A limiting component is provided between the positioning cylinder and the multiple connecting rings to prevent the multiple connecting rings from shifting during rotation.
[0012] Optionally, each of the positioning components includes two inserts fixed inside the drive cam, and two slots are provided inside the connecting ring, with the two inserts sliding in the two slots respectively;
[0013] Specifically, the position of the drive cam is fixed by inserting a plug into the slot, so that the drive cam will not rotate independently.
[0014] Optionally, the limiting component includes two sliding grooves formed in the inner wall of multiple connecting rings, and two sliders are fixed on the surface of the positioning cylinder, with the multiple sliding grooves sliding on the surfaces of the two sliders respectively.
[0015] Optionally, a fixed baffle is fixed to the surface of the positioning cylinder, a threaded ring is fixed to the surface of the connecting roller, and a movable baffle is threadedly connected to the surface of the threaded ring;
[0016] In this process, the movable baffle moves threadedly on the surface of the threaded ring, and the movable baffle and the fixed baffle work together to squeeze and fix multiple connecting rings.
[0017] Optionally, anti-slip pads are fixed to the adjacent ends of both the movable baffle and the fixed baffle.
[0018] Optionally, multiple connecting rings are installed to form a cylinder, and a buffer gap is formed between the cylinder and the positioning cylinder. The buffer gap is used to provide compression space for the movable baffle.
[0019] In this application, the position of the drive cam is fixed by inserting a plug into the slot, so that the drive cam will not rotate independently;
[0020] The movable baffle moves along the surface of the threaded ring, and the movable baffle and the fixed baffle work together to squeeze and fix multiple connecting rings.
[0021] In this utility model, the elastic warp-knitted fabric forming device uses a movable baffle to move along the threaded surface of the threaded ring, and works in conjunction with a fixed baffle to press and fix multiple connecting rings. The operation is simple and convenient, and it is easy to install, disassemble and maintain the connecting rings, thereby reducing the labor intensity of workers and lowering production costs.
[0022] In this utility model, the elastic warp-knitted fabric forming device restricts the displacement of the connecting ring during rotation by sliding the slider in the groove, which enhances the stability of the comb bar transverse mechanism, reduces the failure rate of the equipment, and improves production efficiency.
[0023] In this technical solution, the extrusion assembly is designed to extrude and fix multiple connecting rings by moving the movable baffle on the threaded surface of the threaded ring and cooperating with the fixed baffle. The operation is simple and convenient, and it is easy to install, disassemble and maintain the connecting rings, thereby reducing the labor intensity of workers and lowering production costs.
[0024] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description
[0025] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0026] Figure 1 This is a front perspective view of the present invention;
[0027] Figure 2 This is a three-dimensional schematic diagram of the comb transverse movement mechanism in this utility model;
[0028] Figure 3 This is a cross-sectional schematic diagram of the comb transverse movement mechanism in this utility model;
[0029] Figure 4 This is a partial exploded view of the comb transverse movement mechanism in this utility model.
[0030] In the diagram: 1. Frame; 2. Needle bed; 3. Comb; 4. Comb traverse mechanism; 5. Connecting roller; 6. Fixed baffle; 7. Movable baffle; 8. Threaded ring; 9. Side guard; 10. Connecting ring; 11. Drive cam; 12. Insert block; 13. Slot; 14. Slider; 15. Slide groove; 16. Positioning cylinder. Detailed Implementation
[0031] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.
[0032] In the description of this utility model, it should be understood that the terms "opening", "upper", "middle", "length", "inner", etc., which indicate orientation or positional relationship, are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the components or elements referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.
[0033] To keep the following description of the embodiments of this utility model clear and concise, detailed descriptions of known functions and known components are omitted.
[0034] In one embodiment:
[0035] Please see Figures 1-4 As shown, this embodiment provides an elastic warp-knitted fabric forming device, comprising a frame 1, within which a needle bed 2 is installed to support and guide the knitting needles during the knitting process. A crossbar is also provided within the frame 1, with guide bars 3 slidably mounted on its surface. The guide bars 3 can reciprocate along the crossbar to facilitate yarn padding during the warp-knitted fabric knitting process. A guide bar lateral movement mechanism 4 is fixedly installed on the side of the frame 1, driving the guide bars 3 to reciprocate laterally.
[0036] The specific structure of the comb transverse movement mechanism 4 is as follows: A rotating shaft is rotatably installed on the side end of the frame 1, and a connecting roller 5 is fixed on the surface of the rotating shaft. A positioning cylinder 16 is fixed on the surface of the connecting roller 5. Multiple connecting rings 10 are sleeved on the surface of the positioning cylinder 16, and a flange 9 is fixed on the surface of each connecting ring 10. Multiple receiving gaps are formed between the multiple flanges 9 and the multiple connecting rings 10, and each receiving gap is used to receive the drive cam 11.
[0037] To facilitate the positioning of the drive cam 11, a set of positioning components is provided between the drive cam 11 and the corresponding connecting ring 10. Each positioning component includes two inserts 12 fixed inside the drive cam 11, and two slots 13 are provided inside the connecting ring 10. The two inserts 12 are slidably installed in the two slots 13 respectively. When the inserts 12 are engaged in the slots 13, the position of the drive cam 11 can be fixed, preventing the drive cam 11 from rotating independently.
[0038] To prevent displacement of the multiple connecting rings 10 during rotation, a limiting assembly is provided between the positioning cylinder 16 and the multiple connecting rings 10. The limiting assembly includes two sliding grooves 15 formed in the inner wall of the multiple connecting rings 10, and two sliders 14 fixed to the surface of the positioning cylinder 16. The multiple sliding grooves 15 are slidably mounted on the surfaces of the two sliders 14 respectively. In this way, when the connecting rings 10 rotate, the sliders 14 slide within the sliding grooves 15, which can limit the displacement of the connecting rings 10.
[0039] To facilitate the positioning of multiple connecting rings 10, a set of extrusion components is provided on the surface of the connecting roller 5. A fixed baffle 6 is fixed to the surface of the positioning cylinder 16, and a threaded ring 8 is fixed to the surface of the connecting roller 5. A movable baffle 7 is threadedly connected to the surface of the threaded ring 8. By rotating the movable baffle 7, it moves threadedly on the surface of the threaded ring 8. The movable baffle 7 and the fixed baffle 6 cooperate to extrude and fix the multiple connecting rings 10. Anti-slip pads are fixed to the adjacent ends of the movable baffle 7 and the fixed baffle 6 to increase the friction between them and the connecting rings 10, thereby improving the fixing effect.
[0040] In another embodiment:
[0041] Improvements based on Example 1: See Appendix Figure 1 - Appendix Figure 4 An elastic warp-knitted fabric forming device is disclosed, wherein multiple connecting rings 10 are installed to form a cylindrical body, and a buffer gap is formed between the cylindrical body and the positioning cylinder 16. The buffer gap is used to facilitate the provision of compression space for the movable baffle 7. When the movable baffle 7 moves towards the fixed baffle 6, the connecting rings 10 can be effectively compressed within the buffer gap.
[0042] It should be noted that in the description of this specification, descriptions such as "first" and "second" are only used to distinguish the features and do not have any actual order or directional meaning. This application is not limited to this.
[0043] The accompanying drawings in this application are for illustrative purposes only. The dimensions and shapes of the components shown are not actual limitations but are merely schematic representations. In actual implementation, the components can be reasonably configured and adjusted according to specific needs and actual conditions.
[0044] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
[0045] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.
Claims
1. An elastic warp-knitted fabric forming device, used for knitting elastic warp-knitted fabrics, characterized in that, include: A frame (1) is provided with a needle bed (2) and a crossbar is provided inside the frame (1). A comb (3) slides on the surface of the crossbar. A comb traversing mechanism (4) for driving the comb (3) to reciprocate traversing is fixed at the side end of the frame (1). The comb transverse movement mechanism (4) includes a rotating shaft rotatably disposed on the side end of the frame (1). A connecting roller (5) is fixed on the surface of the rotating shaft. A positioning cylinder (16) is fixed on the surface of the connecting roller (5). A plurality of connecting rings (10) are sleeved on the surface of the positioning cylinder (16). A flange (9) is fixed on the surface of each of the plurality of connecting rings (10). A plurality of accommodating gaps are formed between the plurality of flanges (9) and the plurality of connecting rings (10). The plurality of accommodating gaps are used to accommodate the drive cam (11). In order to facilitate the positioning of the drive cam (11), a set of positioning components is provided between the drive cam (11) and the corresponding connecting ring (10). In order to facilitate the positioning of multiple connecting rings (10), the surface of the connecting roller (5) is provided with a set of extrusion components, which are used to clamp and fix multiple connecting rings (10) on the surface of the positioning cylinder (16); A limiting component is provided between the positioning cylinder (16) and the plurality of connecting rings (10), the limiting component being used to prevent the plurality of connecting rings (10) from shifting during rotation.
2. The elastic warp-knitted fabric forming device as described in claim 1, characterized in that, Each of the positioning components includes two inserts (12) fixed inside the drive cam (11), and two slots (13) are provided inside the connecting ring (10), with the two inserts (12) sliding in the two slots (13) respectively; The position of the drive cam (11) is fixed by inserting the plug (12) into the slot (13), so that the drive cam (11) will not rotate on its own.
3. The elastic warp-knitted fabric forming device as described in claim 2, characterized in that, The limiting component includes two grooves (15) formed on the inner wall of multiple connecting rings (10), and two sliders (14) are fixed on the surface of the positioning cylinder (16). The multiple grooves (15) slide on the surface of the two sliders (14) respectively.
4. The elastic warp-knitted fabric forming device according to any one of claims 1-3, characterized in that, The surface of the positioning cylinder (16) is fixed with a fixed baffle (6), the surface of the connecting roller (5) is fixed with a threaded ring (8), and the surface of the threaded ring (8) is threaded with a movable baffle (7). Among them, the movable baffle (7) moves threadedly on the surface of the threaded ring (8), and the movable baffle (7) and the fixed baffle (6) work together to squeeze and fix multiple connecting rings (10).
5. The elastic warp-knitted fabric forming device as described in claim 4, characterized in that, Anti-slip pads are fixed to the adjacent ends of the movable baffle (7) and the fixed baffle (6).
6. The elastic warp-knitted fabric forming device as described in claim 4, characterized in that, Multiple connecting rings (10) are installed to form a cylinder, and a buffer gap is formed between the cylinder and the positioning cylinder (16). The buffer gap is used to provide compression space for the movable baffle (7).