A device for connecting shellfish culture cages
Patent Information
- Application Number
- CN202522500447.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-25
- Publication Date
- 2026-09-29
- Estimated Expiration
- 2035-11-25
AI Technical Summary
[0002]众所周知,贝类产品一般包括牡蛎、扇贝等带壳的产品,贝类在生产的过程中至少要经过3-4次的倒笼,每次倒笼都需要将养殖笼内的贝类倒出来,挑拣完成后再次放进养殖笼内进行再次养殖,但是,目前现有的装笼方法一般都是人工将养殖笼的侧面打开,再用工具将贝类分别倒入养殖笼的不同间隔板之间,该种方法费时费力,而且效率低下
[0012]本实用新型由于采用上述结构,具有缝口效果好、缝口效率高、使用寿命长、节约人力等优点。
Smart Images

Figure CN224812762U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of shellfish cage technology, specifically a shellfish aquaculture cage seaming device that has good seaming effect, high seaming efficiency, long service life and saves manpower. Background Technology
[0002] As is well known, shellfish products generally include shellfish such as oysters and scallops. During the production process, shellfish need to be turned over at least 3-4 times. Each time, the shellfish in the culture cage needs to be emptied out, sorted, and then put back into the culture cage for further cultivation. However, the current method of filling the cage usually involves manually opening the side of the culture cage and then using tools to pour the shellfish into the different partitions of the culture cage. This method is time-consuming, labor-intensive, and inefficient.
[0003] To address the aforementioned issues, technicians have developed a cage-filling device with patent number 2023235713530 and patent number 2023235713530, which is a multi-purpose automatic cage-filling machine. However, this device has a complex structure. Although it automatically sews the aquaculture cages using a cage-sewing machine, the specific structure is not disclosed as it is only a definition of a cage-sewing machine. Therefore, the specific structure and method of cage sewing cannot be known. Moreover, the existing cage-filling equipment can only cage oysters. The side seams of the oyster cages still need to be sewn manually after filling. After sewing, the aquaculture cages filled with shellfish also need to be lifted out manually, which increases the workload of the staff. Summary of the Invention
[0004] The purpose of this invention is to overcome the shortcomings of the prior art and provide a shellfish aquaculture cage sewing device that has good sewing effect, high sewing efficiency, long service life, and saves manpower.
[0005] The technical solution adopted by this utility model to solve its technical problem is: A cage-sewing device for shellfish aquaculture includes a frame with a cage-receiving compartment at the bottom. The cage-receiving compartment is equipped with a cage-sewing mechanism, which comprises a cage-pulling component and a sewing component. The cage-pulling component is used to pull the aquaculture cage that has fallen onto the cage-receiving compartment. The cage-pulling component is installed inside the cage-receiving compartment. A sewing component is installed on the upper side of one side of the cage-receiving compartment to automatically sew the opening on the side of the aquaculture cage. The cage-pulling component pulls the aquaculture cage to the position of the sewing component. During the gradual pulling of the cage-pulling component, the sewing component passes a rope through the opening of the aquaculture cage to sew it closed.
[0006] The cage assembly of this utility model includes a pull motor, a left guide wheel, a right guide wheel, a pull rope, a pull motor, a pull rope reel, and a hook seat. The left and right guide wheels are rotatably connected to the bottom of the cage receiving compartment. The pull motor is fixed in the middle of the cage receiving compartment. The output end of the pull motor is connected to the pull rope reel. One end of the pull rope is connected to the left side of the hook seat. The other end of the pull rope passes through the left guide wheel, wraps around the pull rope reel, passes through the right guide wheel, and connects to the other end of the hook seat. The pull motor rotates to drive the hook seat to move left and right. A hook rod that hooks one end of the breeding cage is installed on the hook seat.
[0007] The sewing assembly of this utility model includes a sewing frame, a sewing motor, a support frame, an opening closing component, and a single-needle single-thread sewing component. The sewing frame is connected to the top of the cage compartment via the support frame. The sewing motor is connected to the side of the sewing frame. The output end of the sewing motor is connected to the opening closing component, and the output end of the opening closing component is connected to the single-needle single-thread sewing component. The opening of the breeding cage is closed by the opening closing component, and the opening of the breeding cage is sewn by the single-needle single-thread sewing component.
[0008] The opening gathering component of this utility model includes a gathering roller, a gathering lever, a gathering belt, a gathering drive main wheel, and a gathering drive slave wheel. There are two gathering rollers, which are arranged side by side on the gathering frame. The two ends of the gathering rollers are rotatably connected to the sewing frame. One end of the gathering roller is connected to the gathering drive slave wheel. The output end of the sewing motor is connected to the gathering drive main wheel. The gathering belt is sleeved on the gathering drive main wheel and the gathering drive slave wheel. The handwheel drives the main wheel to rotate, thereby driving the gathering roller to rotate in the opposite direction to the inner and upper side. The other end of one of the gathering rollers is connected to a single-needle single-thread sewing component.
[0009] The single-needle single-thread sewing component of this utility model includes a first cam, a second cam, a rope hook, a first shaft, a first connecting rod, a swinging curved rod, a second connecting rod, a second shaft, a third shaft, a swinging rod, and a swinging needle. The axis of the first cam is connected to the shaft of the gathering roller. The first cam and the second cam are arranged side by side. The edges of the first cam and the second cam are connected via the first shaft. The axis of the second cam is connected to the second shaft. The end of the second shaft is connected to the rope hook. One end of the first shaft is rotatably connected to one end of the first connecting rod. The other end of the first connecting rod is rotatably connected to one end of the swinging curved rod. The other end of the swinging curved rod is rotatably and slidably connected to one end of the second connecting rod. The other end of the second connecting rod is vertically and fixedly connected to one end of the third shaft. The other end of the third shaft is vertically and fixedly connected to one end of the swinging rod. The other end of the swinging rod is connected to the rear end of the swinging needle. The needle tip of the swinging needle is provided with a rope threading hole. The rope threading and sewing of the opening of the breeding cage is achieved by the swinging of the swinging needle and the rotation of the rope hook.
[0010] The hook seat of this utility model is connected to the hook rod via a hook drive assembly. The hook drive assembly includes a pull cylinder, a pull connecting rod, a pull seat, and a fixed connecting rod. The hook rod is a bent rod with an angle greater than 90 degrees. The pull cylinder is fixed on the hook seat, and the output end of the pull cylinder is connected to the pull seat. The pull connecting rods are symmetrically connected to both sides of the pull seat. One end of the pull connecting rod is rotatably connected to the pull seat, and the other end of the pull connecting rod is rotatably connected to one end of the hook rod. The other end of the hook rod is connected to a hook head protruding inward. A fixed connecting rod is provided between the bent parts of the two hook rods. The two ends of the fixed connecting rod are rotatably connected to the bent parts of the hook rods via pins. The pull connecting rod moves by the extension or retraction of the pull cylinder, thereby causing the two hook rods to move inward to hook or release the breeding cage.
[0011] The present invention describes a steering wheel rotatably connected to the seam frame on the side of the retractable drive wheel. The steering wheel is rotatably connected to the seam frame. One end of the retractable belt is fitted onto the upper side of the retractable drive main wheel, and the other end of the retractable belt passes under the outside of the steering wheel, wraps around to the upper side of one retractable drive wheel, passes under the lower side of another retractable drive wheel, and connects to the upper end of the retractable drive main wheel.
[0012] Due to the above-mentioned structure, this utility model has the advantages of good seaming effect, high seaming efficiency, long service life, and saving manpower. Attached Figure Description
[0013] Figure 1 This is a first perspective view of an embodiment of the present utility model.
[0014] Figure 2 This is a second perspective view of an embodiment of the present utility model.
[0015] Figure 3 This is a third-angle perspective view of an embodiment of the present utility model.
[0016] Figure 4 This is a fourth perspective view of an embodiment of the present utility model.
[0017] Figure 5 This is a schematic diagram of the material distribution box and material distribution conveying mechanism in an embodiment of this utility model.
[0018] Figure 6 yes Figure 5 A schematic diagram of the structure from another direction.
[0019] Figure 7 This is a diagram showing the positional relationship between the material dispensing box and the material receiving and releasing mechanism in an embodiment of this utility model.
[0020] Figure 8 yes Figure 7 A schematic diagram of the structure of the release assembly of the middle support cage.
[0021] Figure 9 This is a schematic diagram of the cage seam mechanism according to an embodiment of the present invention.
[0022] Figure 10 yes Figure 9 Enlarged view of the middle pull cage assembly and the seam assembly.
[0023] Figure 11 yes Figure 10 A magnified view of the center seam assembly.
[0024] Figure 12 yes Figure 11 A magnified view of the seam assembly from another direction.
[0025] Figure 13 This is a schematic diagram of the feeding mechanism in an embodiment of this utility model. Detailed Implementation
[0026] The present invention will be further described below with reference to the accompanying drawings: As shown in the attached figure, a cage-sewing device for shellfish aquaculture includes a frame 1 with a cage-receiving compartment 501 installed at the bottom of the frame 1. The cage-sewing mechanism 6 is characterized by being installed on the cage-receiving compartment 501. The cage-sewing mechanism 6 includes a cage-pulling component and a sewing component. The cage-pulling component is a part that pulls the aquaculture cage that has fallen onto the cage-receiving compartment 501. The cage-pulling component is installed inside the cage-receiving compartment 501. A sewing component is installed on the upper side of one side of the cage-receiving compartment 501 to automatically sew the opening on the side of the aquaculture cage. The cage-pulling component pulls the aquaculture cage to the position of the sewing component. During the gradual pulling of the cage-pulling component, the sewing component passes a rope through the opening of the aquaculture cage to sew it open.
[0027] Furthermore, the cage-pulling assembly includes a pull motor 601, a left guide wheel 602, a right guide wheel 603, a pull rope 604, a pull rope reel 605, and a hook seat 606. The left guide wheel 602 and the right guide wheel 603 are rotatably connected to the bottom of the cage-receiving chamber 501. The pull motor 601 is fixed in the middle of the cage-receiving chamber 501. The output end of the pull motor 601 is connected to the pull rope reel 605. One end of the pull rope 604 is connected to the left side of the hook seat 606. The other end of the pull rope 604 passes through the left guide wheel 602, wraps around the pull rope reel 605, passes through the right guide wheel 603, and is connected to the other end of the hook seat 606. The pull motor 601 rotates to drive the hook seat 606 to move left and right. A hook rod 607 that hooks one end of the breeding cage is installed on the hook seat 606.
[0028] The hook seat 606 has a bottom locking roller 633. The locking roller 633 is rotatably connected to the bottom of the hook seat 606. The locking roller 633 is locked between the two bottom cage rods 512 and moves along the gap between the two cage rods 512.
[0029] Furthermore, the sewing assembly includes a sewing frame 608, a sewing motor 609, a support frame 610, an opening closing component, and a single-needle single-thread sewing component. The sewing frame 608 is connected above the receiving cage 501 via the support frame 610. The sewing motor 609 is connected to the side of the sewing frame 608. The output end of the sewing motor 609 is connected to the opening closing component, and the output end of the opening closing component is connected to the single-needle single-thread sewing component. The opening of the breeding cage is closed by the opening closing component, and the opening of the breeding cage is sewn by the single-needle single-thread sewing component.
[0030] Furthermore, the opening gathering component includes a gathering roller 611, a gathering lever 612, a gathering belt 613, a gathering drive main wheel 614, and a gathering drive driven wheel 615. There are two gathering rollers 611, which are arranged side by side on the seam frame 608. The two ends of the gathering rollers 611 are rotatably connected to the seam frame 608, and one end of the gathering rollers 611 is connected to the gathering drive driven wheel 615. The output end of the seam motor 609 is connected to the gathering drive main wheel 614. The gathering belt 613 is sleeved on the gathering drive main wheel 614 and the gathering drive driven wheel 615. The handwheel drives the main wheel to rotate the gathering drive driven wheel 615, which in turn drives the gathering rollers 611 to rotate in the opposite direction to the inner and upper side. The other end of one of the gathering rollers 611 is connected to a single-needle single-thread sewing component.
[0031] Furthermore, the single-needle single-thread sewing component includes a first cam 616, a second cam 617, a cord hook 618, a first shaft 619, a first connecting rod 620, a swinging bent rod 621, a second connecting rod 622, a second shaft 623, a third shaft 624, a swinging rod 625, and a swinging needle 626. The axis of the first cam 616 is connected to the shaft of the gather roller 611. The first cam 616 and the second cam 617 are arranged side by side. The edges of the first cam 616 and the second cam 617 are connected via the first shaft 619. The axis of the second cam 617 is connected to the second shaft 623. The end of the second shaft 623 is connected to the cord hook 618. The first shaft 619 is rotatably connected to one end of the first connecting rod 620. The other end of the first connecting rod 620 is rotatably connected to one end of the swinging bent rod 621. The other end of the swinging bent rod 621 is rotatably and slidably connected to one end of the second connecting rod 622. The other end of the second connecting rod 622 is vertically and fixedly connected to one end of the third shaft 624. The other end of the third shaft 624 is vertically and fixedly connected to one end of the swinging rod 625. The other end of the swinging rod 625 is connected to the rear end of the swinging needle 626. The needle tip of the swinging needle 626 is provided with a rope-threading hole. The rope-threading opening of the breeding cage is realized by the swinging of the swinging needle 626 and the rotation of the rope-threading hook 618.
[0032] Furthermore, the hook seat 606 is connected to the hook rod 607 via a hook drive assembly. The hook drive assembly includes a pull cylinder 627, a pull connecting rod 628, a pull seat 629, and a fixed connecting rod 630. The hook rod 607 is a bent rod with an angle greater than 90 degrees. The pull cylinder 627 is fixedly mounted on the hook seat 606, and its output end is connected to the pull seat 629. The pull connecting rods 628 are symmetrically connected to both sides of the pull seat 629, and one end of the pull connecting rod 628 is connected to the pull seat. The 629 is rotatably connected, and the other end of the pulling rod 628 is rotatably connected to one end of the hook rod 607. The other end of the hook rod 607 is connected to the hook head 631 protruding inward. A fixed connecting rod 630 is provided between the bent parts of the two hook rods 607. The two ends of the fixed connecting rod 630 are rotatably connected to the bent parts of the hook rods 607 via pins. The pulling rod 628 is moved by the extension or retraction of the pulling cylinder 627, which in turn moves the two hook rods 607 inward to hook or release the breeding cage.
[0033] Furthermore, the pull-up drive driven wheel 615 is rotatably connected to the seam frame on the side of the pull-up drive wheel 615, and the pull-up drive wheel 632 is rotatably connected to the seam frame. After one end of the pull-up belt 613 is sleeved on the upper side of the pull-up drive main wheel 614, the other end of the pull-up belt 613 passes under the outer side of the pull-up drive wheel 632, wraps around to the upper side of one pull-up drive driven wheel 615, passes under the lower side of another pull-up drive driven wheel 615, and then connects to the upper end of the pull-up drive main wheel 614.
[0034] In use, the shellfish cage containing the shellfish is placed in the receiving compartment. The pulling motor 601 in the cage-pulling assembly is activated, driving the hook seat 606 to move towards the cage. When the hook head 631 of the hook rod 607 contacts the cage, the pulling cylinder 627 drives the hook rod 607 to move, causing the hook head 631 to retract and hook the sides of the cage. Then, the pulling motor 601 is driven to rotate in the opposite direction, pulling the cage towards the seam assembly position with the hook rod 607 and hook seat 606. When the cage passes the seam assembly position, the pulling motor 601 continues to pull, and the gathering roller 611 in the opening gathering component of the seam assembly rotates inward and upward. At this time, the sides of the cage... Under the action of the retracting lever 612, the net at the opening position is brought together inward. The closed opening passes through the position of the swing needle 626 and the rope hook 618. The rope is threaded through the rope hole of the needle of the swing needle 626. The rope is sewn into the opening of the breeding cage by the swing of the swing needle 626 and the rotation of the rope hook 618. When the motor 601 is pulled continuously, the hook rod 607 of the pull seat 629 is pulled continuously. During this process, the swing needle 626 and the rope hook 618 work together to gradually sew the opening on the side of the breeding cage until it is completely sewn. Finally, the rope end is cut and knotted manually, and the breeding cage can be removed. This realizes the automatic sewing process and has the advantages of good sewing effect, high sewing efficiency, long service life and labor saving. Example
[0035] The shellfish farming cage seam-sealing device of this patent is combined with the feed box 2, feed conveying mechanism 3, feed pushing mechanism 4, feed receiving and releasing mechanism 5 to form an integrated shellfish cage seam-sealing machine.
[0036] A feeding box 2 is installed on the frame 1. The bottom of the feeding box 2 has a discharge port, and the top of the feeding box 2 is a feeding port. A feeding conveyor mechanism 3 is installed on the side of the feeding port on the frame 1. A pushing mechanism 4 is installed above the feeding conveyor mechanism 3. A receiving and releasing mechanism 5 is installed on the frame 1 below the discharge port. A cage-receiving and opening mechanism 6 is installed on the frame 1 below the receiving and releasing mechanism 5. Empty breeding cages are manually placed into the receiving and releasing mechanism 5. Mechanism 3 transports shellfish to the side of the feed inlet of the distribution box 2. The pushing mechanism 4 pushes the shellfish on the distribution conveyor 3 and drops them into the distribution box 2 through the feed inlet. The shellfish are discharged through the discharge port of the distribution box 2 and fall into the breeding cage of the receiving and releasing mechanism 5. Then the receiving and releasing mechanism 5 releases the breeding cage onto the cage sewing mechanism 6. The cage sewing mechanism 6 sewns the opening of the breeding cage with rope, thus completing the shellfish loading and sewing process.
[0037] The material distribution box 2 includes a front side panel 201, a rear side panel 202, a left side panel 203, and a right side panel 204. The front and rear sides of the left side panel 203 and the rear side panel 202 are respectively connected to the front side panel 201 and the rear side panel 202. The lower parts of the left side panel 203 and the right side panel 204 extend below the front side panel 201 and the rear side panel 202 and their width gradually decreases. The portions of the left side panel 203 and the right side panel 204 that extend beyond the front side panel 201 and the rear side panel 202 are... The front and rear sides are provided with a front opening plate 205 and a rear opening plate 206. The front opening plate 205 and the rear opening plate 206 are respectively connected to the output end of the opening component fixed on the left side plate 203 and the rear side plate 202. The lower part of the front opening plate 205 and the rear opening plate 206 are respectively connected to the support rod 207. The opening component drives the front opening plate 205 and the rear opening plate 206 to open, thereby opening the breeding cage and unloading the material in the feed box 2 into the breeding cage.
[0038] The opening assembly includes an opening cylinder 208, a pulling block 209, a front pulling rod 210, and a rear pulling rod 211. The cylinder seat of the opening cylinder 208 is fixed on the left side plate 203 or the right side plate 204. The output end of the opening cylinder 208 is connected to the pulling block 209. The front and rear sides of the pulling block 209 are rotatably connected to the upper ends of the front pulling rod 210 and the rear pulling rod 211, respectively. The left and right sides of the front opening plate 205 and the rear opening plate 206 are respectively connected to fixed shafts 212. The lower ends of the front pulling rod 210 and the rear pulling rod 211 are rotatably connected to the fixed shafts 212. The output end of the opening cylinder 208 drives the pulling block 209 to move up or down, thereby causing the front opening plate 205 and the rear opening plate 206 to close and open.
[0039] The material conveying mechanism 3 includes a conveyor belt 301, a conveyor motor 302, a conveyor drive wheel 303, and a conveyor driven wheel 304. The conveyor drive wheel 303 and the conveyor driven wheel 304 are rotatably connected to the frame 1. The conveyor belt 301 is fitted on the conveyor drive wheel 303 and the conveyor driven wheel 304. The output shaft of the conveyor motor 302 is connected to the conveyor drive wheel 303. The conveyor motor 302 drives the conveyor drive wheel 303 to rotate, thereby driving the conveyor belt 301 to move.
[0040] On the frame 1 of the aforementioned conveyor motor 302, the output shaft of the conveyor motor 302 is connected to the output wheel 305. The output wheel 305 is connected to the conveyor drive wheel 303 via the output belt 306. The conveyor motor drives the output wheel 305 to rotate, and the output wheel 305 drives the conveyor belt and the conveyor drive wheel 303 to rotate.
[0041] A guide plate 308 is provided between the inlet of the aforementioned material distribution box 2 and the conveyor belt. The guide plate 308 is installed on the material distribution box 2 and extends to the surface of the conveyor belt 306. The guide plate 308 facilitates the input of shellfish products on the conveyor belt 306 into the material distribution box 2, preventing shellfish from falling off the frame.
[0042] The material conveying mechanism 3 includes an electronic weighing sensor 307 and a controller. The electronic weighing sensor 307 is fixed on the lower side of the conveyor belt 301. The electronic weighing sensor 307 is connected to the controller, and the controller is connected to the conveyor motor 302. The signal of the weight of the shellfish on the conveyor belt 301 detected by the electronic weighing sensor 307 is transmitted to the controller, and the controller controls the rotation speed of the conveyor motor 302.
[0043] The pushing mechanism 4 includes a push plate 401 and a pushing cylinder 402. The pushing cylinder 402 is fixed on the frame 1, and the output end of the pushing cylinder 402 is connected to the push plate 401. Guide plates 403 are respectively connected to the left and right sides of the frame 1 of the material distribution and conveying mechanism 3. The guide plates 403 are provided with guide grooves 404. The two ends of the push plate 401 are connected to guide protrusions 405. The guide protrusions 405 extend into the guide grooves 404 and slide in connection with the guide grooves 404. The pushing cylinder 402 drives the push plate 401 to move and push the shellfish on the conveyor belt 301 in the material distribution and conveying mechanism 3 into the material distribution box 2.
[0044] The aforementioned push cylinder 402 is fixed to the frame 1 via a T-shaped bracket 406. The vertical part of the T-shaped bracket 406 is fixedly connected to the frame 1, and the side of the horizontal part of the T-shaped bracket 406 is fixedly connected to the push cylinder 402. A sliding groove 407 is provided on the horizontal part of the T-shaped bracket 406 at the output end position of the push cylinder 402. One side of the output end of the push cylinder 402 is slidably connected to a roller 408 inserted into the sliding groove 407, and the other side of the output end of the push cylinder 402 is connected to the horizontal part of an L-shaped plate 409. The vertical part is fixedly connected to the push plate 401. The horizontal part of the L-shaped plate 409 is provided with pull plates 410 in the front and rear directions respectively. One end of the pull plate 410 is connected to the horizontal part of the L-shaped plate 409, and the other end of the pull plate 410 extends to the side of the T-shaped frame 406 away from the sliding groove 407 and is rotatably connected to the locking wheel 411. The roller surface of the locking wheel 411 contacts and rolls with the side of the T-shaped frame 406. The above structure and connection relationship make the process of pushing the cylinder 402 to push the push plate 401 more stable and the pushing strength of the push plate 401 higher.
[0045] The feeding and releasing mechanism 5 includes a feeding and transferring component, a cage releasing component, and a cage receiving chamber 501. The feeding and transferring component is installed on the frame 1 and is connected to the cage releasing component. The cage receiving chamber 501 is installed on the frame 1 below the release port of the cage releasing component. The feeding and transferring component is a component that moves the culture cage from a low position to a high position. The cage releasing component is a component that releases the culture cage filled with shellfish. The cage receiving chamber 501 is a component that receives the culture cage released by the cage releasing component. The side of the cage receiving chamber 501 has a culture cage outlet. The feeding and releasing mechanism 5 transfers the culture cage to the shellfish unloading port for feeding. After feeding, the cage releasing component releases the filled culture cage into the cage receiving chamber 501 below. The culture cage is then manually pulled out from the side outlet of the cage receiving chamber 501.
[0046] The material receiving and transferring assembly includes a material receiving and transferring cylinder 503 and a material receiving and transferring slide 504. The material receiving and transferring cylinder 503 is fixed on the left and right sides of the frame 1. The output end of the material receiving and transferring cylinder 503 is connected to the material receiving and transferring slide 504. The material receiving and transferring slide 504 is slidably connected to the transfer slide rail 505 provided on the frame 1. The material receiving and transferring slide 504 is fixedly connected to the outside of the cage release assembly.
[0047] The aforementioned receiving and transferring cylinder 503 is fixed on the outside of the frame. A sliding hole 502 is provided on the frame 1 in the moving direction of the output end of the receiving and transferring cylinder 503, and a moving slide rail 505 is fixedly connected at the position of the sliding hole 502.
[0048] The cage release assembly includes a fixed base 506, an opening plate 507, a cage support rod 508, a release cylinder 509, a release connecting seat 510, and a release connecting rod 511. The outer side of the cylinder seat of the release cylinder 509 is fixedly connected to the receiving and transferring slide 504. The inner side of the cylinder seat of the release cylinder 509 is connected to the fixed base 506. The inner side of the fixed base 506 is connected to the fixed rod 513. The lower part of the fixed base 506 is rotatably connected to the upper end of the opening plate 507. The inner side of the upper end and the inner side of the lower end of the opening plate 507 are respectively connected to the cage support rod 508. The outer side of the lower end of the opening plate 507 is connected to the release cylinder 509. One end of the release rod 511 is rotatably connected, and the other end of the release rod 511 is rotatably connected to the side of the release connecting seat 510. The middle part of the release connecting seat 510 is connected to the output shaft of the release cylinder 509. The receiving and transferring cylinder 503 drives the receiving and transferring slide 504 to move. After the breeding cage receives the material, the release cylinder 509 is activated. The output shaft of the release cylinder 509 moves down, which drives the release connecting seat 510 to move down, thereby driving the release rod 511 to open. Finally, the lower part of the opening plate 507 opens, and the cage support rod 508 below the opening plate 507 opens, thereby releasing the breeding cage into the cage receiving chamber 501.
[0049] The cage receiving compartment 501 includes six cage receiving rods 512. The six cage receiving rods 512 are designed as smooth rod-shaped structures. One end of the six cage receiving rods 512 is connected to the side of the frame 1, and the other end of the six cage receiving rods 512 extends out of the side of the frame 1 through the outlet on the side of the frame 1.
[0050] The cage-receiving and sewing mechanism 6 includes a cage-pulling assembly and a sewing assembly. The cage-pulling assembly is installed on the cage-receiving compartment 501 to pull the breeding cage. The sewing assembly is installed on the upper side of one side of the cage-receiving compartment 501 to automatically sew the opening on the side of the breeding cage. The cage-pulling assembly pulls the breeding cage to the bottom of the sewing assembly. During the gradual pulling of the cage-pulling assembly, the sewing assembly passes the rope through the opening of the breeding cage to sew the opening.
[0051] The cage assembly includes a pull motor 601, a left guide wheel 602, a right guide wheel 603, a pull rope 604, a pull rope reel 605, and a hook seat 606. The left guide wheel 602 and the right guide wheel 603 are rotatably connected to the bottom of the cage receiving compartment 501. The pull motor 601 is fixed in the middle of the cage receiving compartment 501. The output end of the pull motor 601 is connected to the pull rope reel 605. One end of the pull rope 604 is connected to the left side of the hook seat 606. The other end of the pull rope 604 passes through the left guide wheel 602, wraps around the pull rope reel 605, passes through the right guide wheel 603, and is connected to the other end of the hook seat 606. The pull motor 601 rotates to drive the hook seat 606 to move left and right. A hook rod 607 is installed on the hook seat 606 to hook one end of the breeding cage.
[0052] The hook seat 606 has a bottom locking roller 633. The locking roller 633 is rotatably connected to the bottom of the hook seat 606. The locking roller 633 is locked between the two bottom cage rods 512 and moves along the gap between the two cage rods 512.
[0053] The sewing assembly includes a sewing frame 608, a sewing motor 609, a support frame 610, an opening closing component, and a single-needle single-thread sewing component. The sewing frame 608 is connected to the top of the receiving cage 501 via the support frame 610. The sewing motor 609 is connected to the side of the sewing frame 608. The output end of the sewing motor 609 is connected to the opening closing component, and the output end of the opening closing component is connected to the single-needle single-thread sewing component. The opening of the breeding cage is closed by the opening closing component, and the opening of the breeding cage is sewn by the single-needle single-thread sewing component.
[0054] The opening gathering component includes a gathering roller 611, a gathering lever 612, a gathering belt 613, a gathering drive main wheel 614, and a gathering drive driven wheel 615. There are two gathering rollers 611, which are arranged side by side on the seam frame 608. The two ends of the gathering rollers 611 are rotatably connected to the seam frame 608. One end of the gathering rollers 611 is connected to the gathering drive driven wheel 615. The output end of the seam motor 609 is connected to the gathering drive main wheel 614. The gathering belt 613 is sleeved on the gathering drive main wheel 614 and the gathering drive driven wheel 615. The handwheel drives the main wheel to rotate the gathering drive driven wheel 615, which in turn drives the gathering rollers 611 to rotate in the opposite direction to the inside and upward. The other end of one of the gathering rollers 611 is connected to a single-needle single-thread sewing component.
[0055] The single-needle single-thread sewing component includes a first cam 616, a second cam 617, a cord hook 618, a first shaft 619, a first connecting rod 620, a swinging bent rod 621, a second connecting rod 622, a second shaft 623, a third shaft 624, a swinging rod 625, and a swinging needle 626. The axis of the first cam 616 is connected to the shaft of the gathering roller 611. The first cam 616 and the second cam 617 are arranged side by side. The edges of the first cam 616 and the second cam 617 are connected via the first shaft 619. The axis of the second cam 617 is connected to the second shaft 623. The end of the second shaft 623 is connected to the cord hook 618. Shaft 619 is rotatably connected to one end of first connecting rod 620, the other end of first connecting rod 620 is rotatably connected to one end of swinging bent rod 621, the other end of swinging bent rod 621 is rotatably and slidably connected to one end of second connecting rod 622, the other end of second connecting rod 622 is vertically and fixedly connected to one end of third shaft 624, the other end of third shaft 624 is vertically and fixedly connected to one end of swing rod 625, the other end of swing rod 625 is connected to the rear end of swing needle 626, the needle tip of swing needle 626 is provided with a rope hole, and the rope sewing opening of the breeding cage is realized by the swing of swing needle 626 and the rotation of rope hook 618.
[0056] The hook seat 606 is connected to the hook rod 607 via a hook drive assembly. The hook drive assembly includes a pull cylinder 627, a pull connecting rod 628, a pull seat 629, and a fixed connecting rod 630. The hook rod 607 is a bent rod with an angle greater than 90 degrees. The pull cylinder 627 is fixedly mounted on the hook seat 606, and its output end is connected to the pull seat 629. The pull connecting rods 628 are symmetrically connected to both sides of the pull seat 629, and one end of the pull connecting rod 628 is connected to the pull seat 629. 9. A rotatable connection is made, with the other end of the pulling rod 628 rotatably connected to one end of the hook rod 607. The other end of the hook rod 607 is connected to a hook head 631 protruding inward. A fixed connecting rod 630 is provided between the bent parts of the two hook rods 607. The two ends of the fixed connecting rod 630 are rotatably connected to the bent parts of the hook rods 607 via pins. The pulling rod 628 is moved by the extension or retraction of the pulling cylinder 627, which in turn moves the two hook rods 607 inward to hook or release the breeding cage.
[0057] The retractable drive is rotatably connected to the guide wheel 632 on the side of the seam frame. The guide wheel 632 is rotatably connected to the seam frame. After one end of the retractable belt 613 is sleeved on the upper side of the retractable drive main wheel 614, the other end of the retractable belt 613 passes under the outside of the guide wheel 632, wraps around to the upper side of one retractable drive wheel 615, passes under the lower side of another retractable drive wheel 615, and then connects to the upper end of the retractable drive main wheel 614.
[0058] A feeding mechanism 7 is installed on the side of the frame 1 at the conveying inlet of the material distribution and conveying mechanism 3. The feeding mechanism 7 includes a feeding frame 701, a feeding belt 702, a feeding drive wheel 703, a feeding driven wheel 704, and a feeding motor 705. The feeding belt 702 is inclinedly arranged on the feeding frame 701. The upper and lower sides of the feeding frame 701 are rotatably connected to the feeding drive wheel 703 and the feeding driven wheel 704, respectively. The feeding belt 702 is sleeved on the feeding drive wheel 703 and the feeding driven wheel 704. The feeding drive wheel 703 is fixedly connected to the output shaft of the feeding motor 705. The feeding motor 705 drives the feeding drive wheel 703 to rotate, thereby driving the feeding belt 702 to transport the shellfish from below to above the conveying inlet of the material distribution and conveying mechanism 3.
[0059] In the above embodiment, the empty culture cage is manually placed with its side opening facing upwards into the cage support rod 508 of the feeding and releasing mechanism 5. The feeding and transferring cylinder 503 is activated, moving the culture cage to below the discharge port of the distribution box 2. The spreading rods 207 below the front opening plate 205 and the rear opening plate 206 are inserted into the mesh on both sides of the side opening of the culture cage. The oysters are placed on the feeding mechanism 7. The feeding motor 705 in the feeding mechanism 7 rotates, and the feeding belt 702 moves the oysters upwards to the conveying inlet position of the distribution conveyor mechanism 3. While the feeding belt 702 is unloading, the conveyor belt 301 in the distribution conveyor mechanism 3 gradually moves, ensuring that the oysters falling from the feeding belt 702 are gradually and evenly distributed on the conveyor belt 301. The electronic weighing sensor 307 detects the weight of the oysters. When the weight of the oysters on the conveyor belt 301 reaches the preset counterweight, the feeding mechanism 7 stops feeding, and the conveyor belt 301 of the distributing conveyor mechanism 3 stops moving. At this time, the pushing mechanism 4 is opened, and the pushing cylinder 402 in the pushing mechanism 4 drives the pushing plate 401 to move. The pushing plate 401 pushes the oysters on the conveyor belt 301 into the distributing box 2, and they fall into the distributing box 2 through the inlet. At this time, the pushing cylinder 402 drives the pushing plate 401 to move backward to proceed to the next feeding process. The oysters fall into the distributing box 2. At this time, the opening cylinder 208 is opened, and the opening cylinder 208 drives the front opening plate 205 and the rear opening plate 206 to open. The support rod 207 below 6 causes the side opening of the culture cage to open to both sides, thus opening the side opening of the culture cage. Then, the oysters in the feeding box 2 fall into the culture cage. After falling into the culture cage, the release cylinder 509 is opened, causing the output shaft of the release cylinder 509 to move down, which in turn causes the release connecting seat 510 to move down, which in turn causes the release connecting rod 511 to open. The lower part of the opening plate 507 opens, and the cage support rod 508 connected to the lower part of the opening plate 507 opens, thus releasing the culture cage into the cage receiving chamber 501. After release, the release cylinder 509 causes the output shaft to move up, retracting the lower part of the opening plate 507 and the cage support rod 508 back into place. After the culture cage falls into the receiving chamber, the pulling motor 601 in the cage pulling assembly is started, and the pulling motor 601 drives the hook seat. 606 moves towards the breeding cage. When the hook head 631 of the hook rod 607 contacts the breeding cage, the pulling cylinder 627 drives the hook rod 607 to move. The hook head 631 of the hook rod 607 retracts inward and hooks the two sides of the breeding cage. Then, the pulling motor 601 is driven to rotate in the opposite direction. The hook rod 607 and the hook seat 606 pull the breeding cage towards the sewing assembly position. When the breeding cage passes the sewing assembly position, the pulling motor 601 continues to pull. The gathering roller 611 in the opening gathering component of the sewing assembly rotates inward and upward. At this time, the net at the side opening position of the breeding cage is closed inward under the action of the gathering lever 612. The closed opening passes through the position of the swing needle 626 and the rope hook 618. The rope is threaded into the rope hole of the needle head of the swing needle 626.The opening of the breeding cage is sewn open by the swinging of the oscillating needle 626 and the rotation of the rope-threading hook 618. As the motor 601 continues to operate, the hook rod 607 of the pull base 629 continuously pulls the breeding cage. During this process, the oscillating needle 626 and the rope-threading hook 618 work together to gradually sew the opening on the side of the breeding cage until it is completely sewn. Finally, the rope end is manually cut and knotted, and the breeding cage is removed.
[0060] The above embodiments can realize automatic feeding, automatic weighing and even distribution of the aquaculture cages, and automatic loading of shellfish products into the aquaculture cages. After the aquaculture cages are transferred in, they are automatically released. During the process of pulling the aquaculture cages away, they can also be automatically sewn up. This process only requires the feeding worker and the worker to cut the seam and take out the aquaculture cages, saving a lot of manpower. The cage loading efficiency is high, the filling and distribution of the cages are even, the cage loading effect is good, the service life is long, and the cage filling and sewing are integrated. This patented solution can quickly realize the sewing of the aquaculture cages through the design of pulling and sewing at the same time.
Claims
1. A cage-sewing device for shellfish aquaculture cages, comprising a frame and a cage-receiving compartment at the bottom of the frame, characterized in that a cage-sewing mechanism is installed on the cage-receiving compartment, the cage-sewing mechanism comprising a cage-pulling component and a sewing component, the cage-pulling component being a component for pulling the aquaculture cage that falls onto the cage-receiving compartment, the cage-pulling component being installed inside the cage-receiving compartment, and a sewing component for automatically sewing the opening on the side of the aquaculture cage being installed above one side of the cage-receiving compartment, the cage-pulling component pulling the aquaculture cage to the position of the sewing component, and the sewing component passing a rope through the opening of the aquaculture cage to sew the opening during the gradual pulling of the cage-pulling component.
2. The shellfish aquaculture cage connection device according to claim 1, characterized in that... The cage-pulling assembly includes a pull motor, a left guide wheel, a right guide wheel, a pull rope, a pull motor, a pull rope reel, and a hook seat. The left and right guide wheels are rotatably connected to the bottom of the cage-receiving compartment. The pull motor is fixed in the middle of the cage-receiving compartment. The output end of the pull motor is connected to the pull rope reel. One end of the pull rope is connected to the left side of the hook seat. The other end of the pull rope passes through the left guide wheel, wraps around the pull rope reel, passes through the right guide wheel, and connects to the other end of the hook seat. The pull motor rotates to drive the hook seat to move left and right. A hook rod that hooks one end of the breeding cage is installed on the hook seat.
3. The shellfish aquaculture cage connection device according to claim 1, characterized in that... The sewing assembly includes a sewing frame, a sewing motor, a support frame, an opening closing component, and a single-needle single-thread sewing component. The sewing frame is connected to the top of the receiving cage via the support frame. The sewing motor is connected to the side of the sewing frame. The output end of the sewing motor is connected to the opening closing component, and the output end of the opening closing component is connected to the single-needle single-thread sewing component. The opening of the breeding cage is closed by the opening closing component, and the opening of the breeding cage is sewn by the single-needle single-thread sewing component.
4. The shellfish aquaculture cage connection device according to claim 3, characterized in that... The aforementioned opening gathering component includes a gathering roller, a gathering lever, a gathering belt, a gathering drive main wheel, and a gathering drive driven wheel. Two gathering rollers are arranged side-by-side on the gathering frame. Both ends of the gathering rollers are rotatably connected to the seam frame. One end of each gathering roller is connected to the gathering drive driven wheel. The output end of the seam motor is connected to the gathering drive main wheel. The gathering belt is fitted onto the gathering drive main wheel and the gathering drive driven wheel. A handwheel drives the main wheel to rotate, which in turn drives the gathering rollers to rotate in the opposite direction, towards the inner upper side. The other end of one of the gathering rollers is connected to a single-needle, single-thread sewing component.
5. The shellfish aquaculture cage seam device according to claim 3, characterized in that... The single-needle single-thread sewing component includes a first cam, a second cam, a rope hook, a first shaft, a first connecting rod, a swinging curved rod, a second connecting rod, a second shaft, a third shaft, a swinging rod, and a swinging needle. The axis of the first cam is connected to the shaft of the gathering roller. The first cam and the second cam are arranged side by side. The edges of the first cam and the second cam are connected via the first shaft. The axis of the second cam is connected to the second shaft. The end of the second shaft is connected to the rope hook. The first shaft is rotatably connected to one end of the first connecting rod. The other end of the first connecting rod is rotatably connected to one end of the swinging curved rod. The other end of the swinging curved rod is rotatably and slidably connected to one end of the second connecting rod. The other end of the second connecting rod is vertically and fixedly connected to one end of the third shaft. The other end of the third shaft is vertically and fixedly connected to one end of the swinging rod. The other end of the swinging rod is connected to the rear end of the swinging needle. The needle tip of the swinging needle is provided with a rope threading hole. The rope threading and sewing of the opening of the breeding cage is achieved by the swinging of the swinging needle and the rotation of the rope hook.
6. The shellfish aquaculture cage connection device according to claim 2, characterized in that... The hook seat is connected to the hook rod via a hook drive assembly. The hook drive assembly includes a pull cylinder, a pull connecting rod, a pull seat, and a fixed connecting rod. The hook rod is a bent rod with an angle greater than 90 degrees. The pull cylinder is fixed on the hook seat, and the output end of the pull cylinder is connected to the pull seat. The pull connecting rods are symmetrically connected to both sides of the pull seat. One end of the pull connecting rod is rotatably connected to the pull seat, and the other end of the pull connecting rod is rotatably connected to one end of the hook rod. The other end of the hook rod is connected to a hook head protruding inward. A fixed connecting rod is provided between the bent parts of the two hook rods. The two ends of the fixed connecting rod are rotatably connected to the bent parts of the hook rods via pins. The pull connecting rod moves by the extension or retraction of the pull cylinder, thereby causing the two hook rods to move inward to hook or release the breeding cage.
7. The shellfish aquaculture cage seam device according to claim 4, characterized in that... The retractable drive is rotatably connected to the steering wheel on the side of the seam frame. The steering wheel is rotatably connected to the seam frame. One end of the retractable belt is fitted onto the upper side of the retractable drive main wheel. The other end of the retractable belt passes under the outside of the steering wheel, wraps around to the upper side of one retractable drive wheel, passes under the lower side of another retractable drive wheel, and connects to the upper end of the retractable drive main wheel.