A louvered fabric setting device
Patent Information
- Application Number
- CN202522187596.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-16
- Publication Date
- 2026-09-29
- Estimated Expiration
- 2035-10-16
AI Technical Summary
[0003]在使用上述技术时,发现现有技术中存在以下技术问题:现有技术面料加工完之后,面料表面一般会附着有灰尘、碎屑等异物,若直接对面料进行定型,会降低面料的质量,并且,现有技术对面料进行输送时,从而会出现褶皱情况,进而会造成面料定型较差,因此,需要对面料进行水洗除尘、烘干和压平,为此,我们设计一种百叶面料定型装置,用于对上述技术问题提供另一种技术方案
[0014]可以毫无疑义的看出,通过本申请的上述的技术方案,必然可以解决本申请要解决的技术问题。
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Figure CN224812815U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of fabric processing equipment, and in particular to a venetian fabric shaping device. Background Technology
[0002] After processing, Venetian blinds need to be shaped and finished to increase their flexibility and elasticity. The machine required for this is called a shaping machine. Shaping machines can be divided into shoe upper shaping machines, sock shaping machines, and fabric shaping machines. They are machines used for shaping in industrial manufacturing. Fabric shaping machines shape the fabric by heating, ironing, stretching and straightening.
[0003] When using the above technology, the following technical problems were found in the existing technology: After the fabric is processed, the surface of the fabric is generally covered with foreign objects such as dust and debris. If the fabric is directly shaped, the quality of the fabric will be reduced. In addition, wrinkles will occur when the fabric is conveyed in the existing technology, which will result in poor fabric shaping. Therefore, it is necessary to wash, remove dust, dry and flatten the fabric. To this end, we designed a louvered fabric shaping device to provide another technical solution to the above technical problems. Utility Model Content
[0004] The purpose of this invention is to provide a shaping device for venetian fabric to solve the problems mentioned in the background art.
[0005] To solve the above-mentioned technical problems, the present invention adopts the following technical solution:
[0006] A venetian fabric shaping device includes an operating table, a shaping box mounted on the top of the operating table, unwinding rollers and take-up rollers mounted at both ends of the top of the operating table, a lower pressure roller slidably connected to one end of the inner side of the shaping box, a partition fixed in the middle of the inner side of the shaping box, a flattening mechanism for pressing and shaping the fabric provided at the other end of the inner side of the shaping box, a plurality of heating tubes mounted on the top of the other end of the inner side of the shaping box, a fan mounted on the top of the other end of the inner side of the shaping box, and a ventilation plate fixed on the top of the shaping box above the fan.
[0007] The flattening mechanism includes an adjusting slide, a shaping roller, a resisting roller, and an electric push rod. The bottom of the other end of the shaping box is equipped with a resisting roller, and the top of the other end of the shaping box is slidably connected to an adjusting slide. Several shaping rollers are rotatably connected to the two adjusting slides on both sides at their close ends. Electric push rods are installed on both sides of the shaping box, and the output end of the electric push rod is fixedly connected to the adjusting slide.
[0008] Guide blocks are fixed on both sides of one end of the inner side of the operating table, and the side of the two guide blocks that are close to each other is slidably connected to the lower pressure roller.
[0009] One of the guide blocks has a lead screw rotatably connected to its inner side, and the outer side of the lead screw is threadedly connected to the lower pressure roller. The top end of the lead screw passes through the shaping box and is fixed with a handwheel.
[0010] The bottom of one end of the inner side of the shaping box is fixed with a funnel, and the bottom of the funnel is equipped with a discharge pipe. The outer side of the discharge pipe is fixed to the shaping box.
[0011] An inclined plate is fixed to the inner side of the partition and the other end of the shaping box, and guide rollers are rotatably connected to both ends of the inner side of the shaping box.
[0012] The operating table has guide grooves at all four ends, and clamps are slidably connected to the inner side of the guide grooves. The two clamps at the same end are slidably connected to the unwinding roller and the winding roller, respectively.
[0013] The operating platform has two rotatably connected positive and negative threaded rods at both ends of its bottom end. The two outer sides of the positive and negative threaded rods are respectively threaded to the clamping plate. A servo motor is installed on one side of the bottom end of the operating platform. The output end of the servo motor is fixed to the positive and negative threaded rods. The two positive and negative threaded rods are rotatably connected by a chain.
[0014] It is clear without a doubt that the technical solution described above in this application can solve the technical problem that this application aims to address.
[0015] Compared with the prior art, the beneficial effects of this utility model are: the rotating handwheel drives the lead screw to rotate, causing the lower pressure roller to slide down along the guide block, pressing the fabric into the cleaning water, thereby removing surface dust and foreign matter and improving the cleanliness of the fabric.
[0016] By combining heating elements with a fan, heat transfer is accelerated, and the tilted plate anti-drip design ensures stable drying results.
[0017] The pressure of the shaping roller and the resisting roller can be adjusted by the electric push rod in the flattening mechanism to adapt to the shaping needs of different fabrics and achieve good shaping effect. Attached Figure Description
[0018] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0019] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0020] Figure 2 This is a schematic diagram of the structure between the operating table and the shaping box of this utility model;
[0021] Figure 3 This is a schematic diagram of the internal structure of the shaping box of this utility model;
[0022] Figure 4 This is a schematic diagram of the structure between the lower pressure roller and the shaping box of this utility model;
[0023] Figure 5 This is a schematic diagram of the structure between the guide block and the lower pressure roller of this utility model;
[0024] Figure 6 This is a schematic diagram of the flattening mechanism of this utility model.
[0025] In the diagram: 1. Operating table; 2. Shaping box; 3. Clamping plate; 4. Unwinding roller; 5. Rewinding roller; 6. Guide groove; 7. Ventilation plate; 8. Fan; 9. Positive and negative threaded rod; 10. Servo motor 1; 11. Guide roller; 12. Guide block; 13. Lower pressure roller; 14. Inclined plate; 15. Electric push rod; 16. Lead screw; 17. Adjusting carriage; 18. Shaping roller; 19. Resistance roller; 20. Funnel; 21. Discharge pipe; 22. Baffle plate; 23. Heating tube. Detailed Implementation
[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.
[0027] Please see Figure 1-6 This utility model provides a technical solution: a venetian fabric shaping device, including an operating table 1, a shaping box 2 mounted on the top of the operating table 1, a roll-out roller 4 and a roll-up roller 5 mounted on both ends of the top of the operating table 1, a lower pressure roller 13 slidably connected to one end of the inner side of the shaping box 2, a partition 22 fixed in the middle part of the inner side of the shaping box 2, a flattening mechanism for pressing and shaping the fabric provided at the other end of the inner side of the shaping box 2, a plurality of heating tubes 23 mounted on the top of the other end of the inner side of the shaping box 2, a fan 8 mounted on the top of the other end of the inner side of the shaping box 2, and a ventilation plate 7 fixed on the top of the shaping box 2 and above the fan 8.
[0028] When the Venetian blind fabric needs to be shaped, it will be found that a lot of dust and foreign matter have been adsorbed on it. Therefore, the Venetian blind fabric needs to be cleaned and flattened. So, the unprocessed Venetian blind fabric needs to be placed on the unwinding roller 4. Then, one end of the Venetian blind fabric passes through the shaping box 2, the partition 22 and the flattening mechanism and is wound with the winding roller 5. A large amount of cleaning water is injected into one end of the inner side of the shaping box 2. Then, the Venetian blind fabric passes under the lower pressure roller 13, so that the lower pressure roller 13 drives the Venetian blind fabric to move downward, so as to effectively bring the Venetian blind fabric into contact with the cleaning water. The cleaning water effectively cleans the Venetian blind fabric and removes the dust and foreign matter on the surface of the Venetian blind fabric.
[0029] Then, when the cleaning water washes the Venetian fabric, one end of the Venetian fabric passes through the partition 22 and the flattening mechanism. Then the heating tube 23 is activated to dry the washed Venetian fabric. At the same time, the fan 8 is activated to accelerate the heat generated by the heating tube 23 to blow onto the washed Venetian fabric, and effectively increase the drying effect of the washed Venetian fabric.
[0030] The flattening mechanism includes an adjusting slide 17, a shaping roller 18, a resisting roller 19, and an electric push rod 15. The bottom end of the other side of the shaping box 2 is equipped with a resisting roller 19, and the top end of the other side of the shaping box 2 is slidably connected to the adjusting slide 17. Several shaping rollers 18 are rotatably connected to the ends of the two adjusting slides 17 on both sides that are close to each other. Electric push rods 15 are installed on both sides of the shaping box 2, and the output end of the electric push rod 15 is fixedly connected to the adjusting slide 17.
[0031] Specifically, the pressure roller 13 pushes the venetian fabric downwards, effectively bringing the venetian fabric into contact with the cleaning water. The heating tube 23 and the fan 8 work together to dry the cleaned venetian fabric. The flattening mechanism effectively reshapes the venetian fabric. The electric push rod 15 is activated to drive the adjusting slide 17 and the shaping roller 18 to apply pressure to the venetian fabric, so that the shaping roller 18 and the resisting roller 19 effectively reshape and mold the venetian fabric.
[0032] Guide blocks 12 are fixed on both sides of one end of the inner side of the operating table 1. The side of the two guide blocks 12 that are close to each other is slidably connected to the lower pressure roller 13. A lead screw 16 is rotatably connected to the inner side of one of the guide blocks 12. The outer side of the lead screw 16 is threadedly connected to the lower pressure roller 13. A handwheel is fixed through the shaping box 2 at the top of the lead screw 16.
[0033] Furthermore, by rotating the handwheel, the lead screw 16 is rotated, and the lead screw 16 drives the lower pressure roller 13 to move downward, effectively moving the venetian fabric downward and effectively bringing the venetian fabric into contact with the cleaning water for cleaning.
[0034] A funnel 20 is fixed to the bottom of one end of the inner side of the shaping box 2. A discharge pipe 21 is assembled at the bottom of the funnel 20. The outer side of the discharge pipe 21 is fixed to the shaping box 2.
[0035] The cleaning water is effectively discharged through the funnel 20 and the drain pipe 21, and the cleaning water is effectively replaced again.
[0036] An inclined plate 14 is fixed to the inner side of the partition 22 and the other end of the shaping box 2. Guide rollers 11 are rotatably connected to both ends of the inner side of the shaping box 2. The guide rollers 11 effectively guide the venetian fabric to prevent the venetian fabric from contacting the shaping box 2 and causing damage to the venetian fabric.
[0037] The inclined plate 14 effectively prevents water from dripping from the cleaned Venetian fabric during the drying process, and also effectively directs the dripping cleaning water into the washing chamber to prevent the cleaning water from splashing out.
[0038] The four ends of the operating table 1 are provided with guide grooves 6. The inner side of the guide grooves 6 is slidably connected with clamping plates 3. The two clamping plates 3 at the same end are slidably connected to the unwinding roller 4 and the winding roller 5 respectively.
[0039] Both ends of the bottom of the operating table 1 are rotatably connected with positive and negative threaded rods 9. The two outer sides of the positive and negative threaded rods 9 are respectively threaded to the clamping plate 3. A servo motor 10 is installed on one side of the bottom of the operating table 1. The output end of the servo motor 10 is fixed to the positive and negative threaded rods 9. The two positive and negative threaded rods 9 are rotatably connected by a chain.
[0040] By starting the servo motor 10, one of the positive and negative threaded rods 9 is driven to rotate, and the chain effectively drives the two positive and negative threaded rods 9 to rotate synchronously. This allows the positive and negative threaded rods 9 to drive the two clamps 3 at the same end to replace the unwinding roller 4 and the winding roller 5 respectively, so as to effectively replace the unshaped venetian fabric and the processed and wound venetian fabric.
[0041] The usage process of the Venetian louver fabric shaping device provided by this utility model is as follows:
[0042] The unprocessed Venetian fabric is placed on the unwinding roller 4. One end of the fabric passes sequentially through the guide roller 11, the lower pressure roller 13, the partition 22, and the flattening mechanism in the shaping box 2, and is finally wrapped and fixed with the take-up roller 5. The positive and negative threaded rod 9 is rotated by the servo motor 10, which drives the clamping plate 3 to slide in the guide groove 6, so that the unwinding roller 4 and the take-up roller 5 can be easily replaced.
[0043] Cleaning water is injected into one end of the inner side of the shaping box 2. The handwheel is turned to drive the screw 16 to rotate, so that the lower pressure roller 13 slides down along the guide block 12 and presses the fabric into the cleaning water to remove surface dust and foreign objects. The wastewater after washing is discharged through the funnel 20 and the discharge pipe 21 for easy water replacement.
[0044] After washing, the fabric is guided by guide roller 11 to the other end of the inner side of the shaping box 2. The partition 22 and the inclined plate 14 prevent water droplets from splashing out and guide them back to the washing area. The heating tube 23 is activated to generate heat, and at the same time, the fan 8 draws in air through the ventilation plate 7 and accelerates the heat to blow onto the fabric, improving the drying efficiency.
[0045] After drying, the fabric enters the flattening mechanism. The electric push rod 15 is activated to push the adjusting slide 17 down, so that the shaping roller 18 and the resistance roller 19 work together to apply pressure to the fabric and complete the shaping. Finally, the take-up roller 5 takes up the shaped fabric.
[0046] Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.
Claims
1. A shaping device for Venetian blind fabric, characterized in that, The device includes an operating table (1), a shaping box (2) is mounted on the top of the operating table (1), and both ends of the top of the operating table (1) are equipped with a roll-out roller (4) and a roll-up roller (5). A lower pressure roller (13) is slidably connected to one end of the inner side of the shaping box (2). A partition (22) is fixed in the middle part of the inner side of the shaping box (2). A flattening mechanism for pressing and straightening the fabric is provided at the other end of the inner side of the shaping box (2). Several heating tubes (23) are mounted on the top of the other end of the inner side of the shaping box (2). A fan (8) is mounted on the top of the other end of the inner side of the shaping box (2). A ventilation plate (7) is fixed on the top of the shaping box (2) and above the fan (8).
2. The venetian fabric shaping device according to claim 1, characterized in that, The flattening mechanism includes an adjusting slide (17), a shaping roller (18), a resisting roller (19), and an electric push rod (15). The bottom end of the other side of the shaping box (2) is equipped with a resisting roller (19), and the top end of the other side of the shaping box (2) is slidably connected to the adjusting slide (17). The two adjusting slides (17) on both sides are rotatably connected to a number of shaping rollers (18) at their close ends. The two sides of the shaping box (2) are equipped with electric push rods (15), and the output end of the electric push rod (15) is fixedly connected to the adjusting slide (17).
3. The venetian fabric shaping device according to claim 2, characterized in that, Guide blocks (12) are fixed on both sides of one end of the inner side of the operating table (1), and the two guide blocks (12) are slidably connected to the lower pressure roller (13) on the side that is close to each other.
4. The venetian fabric shaping device according to claim 3, characterized in that, One of the guide blocks (12) is rotatably connected to a lead screw (16) on its inner side. The outer side of the lead screw (16) is threadedly connected to the lower pressure roller (13). The top end of the lead screw (16) passes through the shaping box (2) and is fixed with a handwheel.
5. The venetian fabric shaping device according to claim 3, characterized in that, A funnel (20) is fixed to the bottom of one end of the inner side of the shaping box (2), and a discharge pipe (21) is assembled at the bottom of the funnel (20). The outer side of the discharge pipe (21) is fixed to the shaping box (2).
6. The venetian fabric shaping device according to claim 5, characterized in that, An inclined plate (14) is fixed to the inner side of the partition (22) and the other end of the shaping box (2). Guide rollers (11) are rotatably connected to both ends of the inner side of the shaping box (2).
7. A venetian blind fabric shaping device according to claim 6, characterized in that, The operating table (1) has guide grooves (6) at all four ends. The inner side of the guide groove (6) is slidably connected to a clamping plate (3). The two clamping plates (3) at the same end are slidably connected to the unwinding roller (4) and the winding roller (5) respectively.
8. A venetian fabric shaping device according to claim 6, characterized in that, Both ends of the bottom of the operating table (1) are rotatably connected to the positive and negative threaded rods (9). The two sides of the outer side of the positive and negative threaded rods (9) are respectively threaded to the clamping plate (3). A servo motor (10) is installed on one side of the bottom of the operating table (1). The output end of the servo motor (10) is fixed to the positive and negative threaded rods (9). The two positive and negative threaded rods (9) are rotatably connected by a chain.