A crack repairing construction device for secondary reinforcement of a bridge deck

Abstract

The utility model belongs to crack repair technical field, concretely is a kind of crack repair construction device of bridge deck secondary reinforcement, it is including: handcart, its rear end is provided with handrail, the handcart is used to move on ground;Brush wheel, rotation is installed in the front end of handcart, the handcart is provided with the power component of driving the rotation of brush wheel;Dust cover, installation is in handcart, the brush wheel is located in the inside of dust cover, the bottom of dust cover is provided with open mouth, and the bottom of brush wheel is stretched out from open mouth;Suction pump, installation is in handcart;Dust removal component, installation is in handcart, after the residue in dust cover is extracted by suction pump, it is discharged in outside environment by dust removal component.The utility model is simple to operate, can be collected after the residue in groove is cleaned, avoid secondary pollution, improve the effect of cleaning groove.

Description

Technical Field

[0001] This utility model relates to the field of crack repair technology; specifically, this utility model relates to a crack repair construction device for secondary reinforcement of bridge decks. Background Technology

[0002] Crack repair is a common construction project in the secondary reinforcement of bridge decks. For cracks wider than 0.3mm that are difficult to grout, the groove repair method is currently used to repair cracks. The construction process mainly includes: (1) cutting out a "V" or "U" shaped groove along the crack direction with an angle grinder or a special groove cutter. (2) cleaning the residue in the groove and blowing it clean with compressed air. (3) filling it with high-strength polymer mortar, epoxy resin mortar or elastic sealant, compacting and smoothing it. In the groove cleaning process, it is currently mainly done by manually holding a high-pressure nozzle and blowing along the groove cavity. This not only generates a lot of dust, but also makes it easy for the residue to fall back into the groove after splashing, affecting the cleaning effect. Utility Model Content

[0003] In view of this, the present invention provides a construction device for repairing cracks in bridge deck secondary reinforcement, thereby solving or at least alleviating the above-mentioned problems existing in the prior art.

[0004] To achieve the aforementioned objectives, this utility model provides a bridge deck secondary reinforcement crack repair construction device, comprising: a handcart with a handrail at its rear end, the handcart being used for moving on the ground; a brush wheel rotatably mounted on the front end of the handcart, the handcart being equipped with a power component for driving the brush wheel to rotate; a dust cover mounted on the handcart, the brush wheel being located inside the dust cover, the bottom end of the dust cover having an opening, the bottom of the brush wheel extending from the opening; a suction pump mounted on the handcart; and a dust removal component mounted on the handcart, the suction pump extracting residue from the dust cover and then discharging it into the external environment through the dust removal component.

[0005] Preferably, the front end of the handrail is rotatably mounted on the trolley, so that the rear end of the handrail can swing in the vertical plane, and a positioning component for fixing the tilt angle of the handrail is provided between the handrail and the trolley.

[0006] Preferably, the positioning component includes a pin hole, a positioning hole, and a positioning pin. The pin hole is disposed on the handcart, and the positioning holes are equidistantly disposed on the handcart with the rotation center of the handcart as the center. The positioning pin passes through one of the positioning holes and then through the pin hole.

[0007] Preferably, the power assembly includes a motor and a pulley mechanism, the motor being mounted on the trolley and the pulley mechanism being connected between the motor and the brush wheel.

[0008] Preferably, a polygonal shaft is slidably mounted at the center of the brush wheel, both ends of the polygonal shaft are rotatably connected to the handcart, and a force-storing spring is provided on both sides of the brush wheel.

[0009] Preferably, the end of the energy storage spring away from the brush wheel is connected to a sliding sleeve, which is slidably fitted outside the polygonal shaft.

[0010] Preferably, the dust cover is rotatably fitted onto both ends of the brush wheel on both sides, the rear end of the top of the dust cover is slidably mounted on the handcart, and a hose is provided between the suction pump and the dust cover.

[0011] Preferably, the dust removal assembly includes a cylinder, a filter element, and a spiral plate. The cylinder is fixedly installed on the handcart. The exhaust pipe of the suction pump is connected to the inner end of the cylinder. The filter element is installed inside the cylinder. The spiral plate is disposed between the outer surface of the filter element and the inner wall of the cylinder. An external discharge channel is provided at the center of the filter element and at the center of the outer end of the cylinder.

[0012] Preferably, the front end of the filter element is provided with a cone, and the tip of the cone extends into the outer end of the exhaust pipe, and there is a gap between the side surface of the cone and the outer end of the exhaust pipe.

[0013] Compared with the prior art, the present invention has at least the following beneficial effects: By pushing the trolley along the trough, the brush wheel can clean the residue in the trough. After cleaning, the residue is sucked away by the suction pump and filtered by the dust removal component. The residue is then collected in the dust removal component, which not only improves the cleaning efficiency but also avoids secondary pollution caused by dust, thus improving the cleaning effect.

[0014] The brush wheel can move axially along the polygonal axis, thus adapting to the entire groove and ensuring that the brush wheel always effectively adheres to the groove wall, thereby guaranteeing the cleaning effect. Attached Figure Description

[0015] The disclosure of this utility model will become more apparent with reference to the accompanying drawings. It should be understood that these drawings are for illustrative purposes only and are not intended to limit the scope of protection of this utility model. In the drawings: Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This utility model Figure 1 Another perspective view; Figure 3 This utility model Figure 1 A partial breakdown diagram; Figure 4 This is a partial cross-sectional view of the dust removal component of this utility model.

[0016] Reference numerals: 1-Trolley; 101-Frame; 102-Walking wheel; 2-Handrail; 3-Brush wheel; 4-Power assembly; 401-Motor; 402-Pulley mechanism; 5-Dust cover; 6-Suction pump; 7-Dust removal assembly; 701-Cylinder; 702-Filter element; 703-Spiral plate; 704-External discharge channel; 705-Cylinder cover; 8-Pin hole; 9-Positioning hole; 10-Positioning pin; 11-Polygonal shaft; 12-Storage spring; 13-Sliding sleeve; 14-Hose; 15-Exhaust pipe; 16-Conical head; 17-Crossbar; 18-Rod sleeve; 19-Sealing ring; 20-Slide rod. Detailed Implementation

[0017] The technical solutions in the embodiments of this utility model will be clearly and completely described below. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0018] like Figures 1 to 4 As shown, a bridge deck secondary reinforcement crack repair construction device includes a handcart 1, a brush wheel 3, a dust cover 5, a suction pump 6, and a dust removal component 7. A handrail 2 is provided at the rear end of the handcart 1, which is used for moving on the ground. The brush wheel 3 is rotatably mounted at the front end of the handcart 1; the brush wheel can be a wire brush. A power component 4 is mounted on the handcart 1, and the power component 4 drives the brush wheel 3 to rotate.

[0019] In a relatively specific embodiment, the handcart 1 includes a frame 101 and wheels 102. One wheel 102 is rotatably mounted at each of the front and rear ends of both sides of the frame 101, and the two wheels 102 at the front end are coaxial with the brush wheel 3. During the cleaning process, the worker holds the handle 2 and can push the handcart 1 back and forth.

[0020] Optionally, the front end of the handrail 2 is rotatably mounted on the handcart 1, allowing the rear end of the handrail 2 to swing in the vertical plane. A positioning component is provided between the handrail 2 and the handcart 1 to fix the tilt angle of the handrail 2. This configuration allows for adjustment of the tilt angle of the handrail 2 to better meet construction needs and improve worker comfort.

[0021] Optionally, the positioning assembly includes a pin hole 8, a positioning hole 9, and a positioning pin 10. The pin hole 8 is located on the handcart 1, and the positioning holes 9 are equidistant from the rotation center of the handrail 2 on the handrail 2. The positioning pin 10 passes through one of the positioning holes 9 and then through the pin hole 8. After the positioning pin 10 is pulled out of the pin hole 8, the handrail 2 can be swung to adjust its tilt angle. Then, the positioning pin 10 is passed back through the pin hole 8 to fix the tilt angle of the handrail 2.

[0022] In a relatively specific embodiment, a crossbar 17 is fixedly installed on the handcart 1, and a rod sleeve 18 is fixedly installed at the front end of the handle 2. The rod sleeve 18 is rotatably sleeved on the middle of the crossbar 17. A pin hole 8 is provided on the crossbar 17, and a positioning hole 9 is provided on the rod sleeve 18.

[0023] Optionally, the power assembly 4 includes a motor 401 and a pulley mechanism 402. The motor 401 is mounted on the trolley 1, and the pulley mechanism 402 connects the motor 401 and the brush wheel 3. When the motor 401 is started, it drives the brush wheel 3 to rotate via the pulley mechanism 402, thereby achieving the cleaning effect of the brush wheel 3.

[0024] Specifically, the motor 401 is mounted on the frame 101, and the pulley mechanism 402 includes a belt, a drive wheel and a driven wheel. The drive wheel is mounted on the power shaft of the motor 401, the driven wheel is connected to the brush wheel 3, and the belt is connected between the drive wheel and the driven wheel.

[0025] The dust cover 5 is installed on the handcart 1, and the brush wheel 3 is located inside the dust cover 5. The bottom of the dust cover 5 has an opening, and the bottom of the brush wheel 3 extends out from the opening. In this embodiment, the bottom width of the dust cover 5 is greater than the width of the groove, and a sealing ring 19 is provided on the outer periphery of the bottom of the dust cover 5. The sealing ring 19 is a hollow tubular rubber ring that is tightly attached to the ground, thereby sealing the gap between the outer periphery of the bottom of the dust cover 5 and the ground, which can better reduce dust and secondary pollution.

[0026] The suction pump 6 is installed on the handcart 1. Specifically, the suction pump 6 can be an industrial-grade dry and wet vacuum pump. The suction pump 6 is installed on the frame 101. The suction pump 6 can extract the residue inside the dust cover 5, so that the residue generated during cleaning can be extracted from the tank in real time, thereby improving the cleaning effect.

[0027] The dust removal component 7 is installed on the handcart 1. The suction pump 6 extracts the residue from the dust cover 5 and discharges it into the external environment through the dust removal component 7. The dust removal component 7 is installed on the frame 101. The dust removal component 7 can filter the mixture of residue and gas extracted from the dust cover 5 by the suction pump 6, trapping and collecting the residue, and discharging the filtered gas into the external environment, thereby reducing dust and secondary pollution.

[0028] In this embodiment, a polygonal shaft 11 is slidably mounted at the center of the brush wheel 3. Both ends of the polygonal shaft 11 are rotatably connected to the handcart 1. A storage spring 12 is provided on both sides of the brush wheel 3. When the brush wheel 3 is located in the middle of the polygonal shaft 11, both storage springs 12 are at their free length. During the cleaning process, the brush wheel 3 is squeezed by the inner wall of the groove when passing through the curved part of the groove. The brush wheel 3 can move outside the polygonal shaft 11, and during this movement, it compresses the storage spring 12 located at the front of its moving direction. Simultaneously, the storage spring 12 located at the rear of the brush wheel 3 moves synchronously with the brush wheel 3. This arrangement allows the storage springs 12 on both sides to enable the brush wheel 3 to adapt to the curvature of the groove and maintain a state of contact with the groove wall, thereby improving the cleaning effect.

[0029] Optionally, a sliding sleeve 13 is connected to the end of the energy storage spring 12 away from the brush wheel 3. The sliding sleeve 13 is located outside the polygonal shaft 11. The sliding sleeve 13 can move synchronously with the brush wheel 3, thereby providing stable support to the outer end of the energy storage spring 12. During the rotation of the polygonal shaft 11, the sliding sleeve 13 can rotate synchronously with the polygonal shaft 11, thereby causing both ends of the energy storage spring 12 to rotate synchronously.

[0030] In this embodiment, the drive wheel is mounted on one end of the polygonal shaft 11, so that the drive wheel is connected to the brush wheel 3 through the polygonal shaft 11. When the motor 401 is running, it drives the polygonal shaft 11 to rotate through the pulley mechanism 402, and the polygonal shaft 11 drives the brush wheel 3 to rotate.

[0031] Optionally, the dust cover 5 is rotatably fitted onto both ends of the brush wheel 3 on both sides, so that the dust cover 5 will not rotate with the brush wheel 3 during its rotation. The rear end of the top of the dust cover 5 is slidably mounted on the handcart 1, and a slide rod 20 is slidably passed through the rear end of the top of the dust cover 5. The two ends of the slide rod 20 are fixed to the frame 101, so that the dust cover 5 can move with the brush wheel 3 as the brush wheel 3 moves outside the polygonal shaft 11, thereby reducing dust and secondary dirt and improving the cleaning effect.

[0032] A hose 14 is provided between the suction pump 6 and the dust cover 5. By providing the hose 14, the suction pump 6 can keep removing the residue inside the dust cover 5 in real time as the dust cover 5 moves axially along the polygonal axis 11 along with the brush wheel 3.

[0033] Optionally, the dust removal assembly 7 includes a cylinder 701, a filter element 702, and a spiral plate 703. The cylinder 701 is fixedly mounted on the handcart 1. The exhaust pipe 15 of the suction pump 6 is connected to the inner end of the cylinder 701. The filter element 702 is installed inside the cylinder 701. The spiral plate 703 is disposed between the outer surface of the filter element 702 and the inner wall of the cylinder 701. An external discharge channel 704 is provided at the center of the filter element 702 and at the center of the outer end of the cylinder 701.

[0034] A detachable cover 705 is provided at the outer end of the cylinder 701. An external discharge channel 704 is located at the center of the cover 705 at the outer end of the cylinder 701. The outer end of the filter element 702 is fixedly installed on the cover 705. The spiral plate 703 abuts against the outer surface of the filter element 702 and the inner wall of the cylinder 701.

[0035] The residue inside the dust cover 5 is drawn into the cylinder 701 by the suction pump 6. The residue can pass through various parts of the filter element 702 along the direction of the spiral plate 703. The residue is intercepted, while the gas enters the outer discharge channel 704 of the filter element 702 from the outer surface of the filter element 702 and is discharged into the external environment through the outer discharge channel 704 of the cylinder cover 705.

[0036] In a relatively specific embodiment, the filter element 702 includes a frame and a filter screen, with the filter screen embedded in the frame and the outer end of the frame fixedly connected to the cylinder cover 705.

[0037] Optionally, the front end of the filter element 702 is provided with a cone head 16, the tip of which extends into the outer end of the exhaust pipe 15, and there is a gap between the side surface of the cone head 16 and the outer end of the exhaust pipe 15. The cone head 16 is fixed to the front end of the frame, and guides the residue entering the cylinder 701, making it easier for the residue to enter the area where the spiral plate 703 is located, thereby improving the residue filtration effect.

[0038] The technical scope of this utility model is not limited to the contents of the above description. Those skilled in the art can make various modifications and variations to the above embodiments without departing from the technical concept of this utility model, and all such modifications and variations should fall within the scope of this utility model.

Claims

1. A construction device for repairing cracks in bridge deck secondary reinforcement, characterized in that, include: A handcart (1) with a handle (2) at its rear end, the handcart (1) being used to move on the ground; The brush wheel (3) is rotatably mounted on the front end of the handcart (1), and the handcart (1) is provided with a power assembly (4) that drives the brush wheel (3) to rotate. A dust cover (5) is installed on the handcart (1), the brush wheel (3) is located inside the dust cover (5), the bottom end of the dust cover (5) is provided with an opening, and the bottom of the brush wheel (3) extends out from the opening; A suction pump (6) is installed on the handcart (1); The dust removal component (7) is installed on the handcart (1). The suction pump (6) extracts the residue in the dust cover (5) and discharges it into the external environment through the dust removal component (7).

2. The bridge deck secondary reinforcement crack repair construction device as described in claim 1, characterized in that, The front end of the handrail (2) is rotatably mounted on the handcart (1), so that the rear end of the handrail (2) can swing in the vertical plane, and a positioning component for fixing the tilt angle of the handrail (2) is provided between the handrail (2) and the handcart (1).

3. The bridge deck secondary reinforcement crack repair construction device as described in claim 2, characterized in that, The positioning component includes a pin hole (8), a positioning hole (9), and a positioning pin (10). The pin hole (8) is located on the handcart (1). The positioning holes (9) are equidistantly located on the handrail (2) with the rotation center of the handrail (2) as the center. The positioning pin (10) passes through one of the positioning holes (9) and then through the pin hole (8).

4. The bridge deck secondary reinforcement crack repair construction device as described in claim 1, characterized in that, The power assembly (4) includes a motor (401) and a pulley mechanism (402). The motor (401) is mounted on the handcart (1), and the pulley mechanism (402) is connected between the motor (401) and the brush wheel (3).

5. The bridge deck secondary reinforcement crack repair construction device as described in claim 1, characterized in that, A polygonal shaft (11) is slidably mounted at the center of the brush wheel (3), and both ends of the polygonal shaft (11) are rotatably connected to the handcart (1). A power storage spring (12) is provided on both sides of the brush wheel (3).

6. The bridge deck secondary reinforcement crack repair construction device as described in claim 5, characterized in that, The end of the energy storage spring (12) away from the brush wheel (3) is connected to a sliding sleeve (13), which is located outside the polygonal shaft (11).

7. The bridge deck secondary reinforcement crack repair construction device as described in claim 5, characterized in that, The dust cover (5) is rotatably sleeved on both sides of the brush wheel (3), and the rear end of the top of the dust cover (5) is slidably mounted on the handcart (1). A hose (14) is provided between the suction pump (6) and the dust cover (5).

8. The bridge deck secondary reinforcement crack repair construction device as described in claim 1, characterized in that, The dust removal assembly (7) includes a cylinder (701), a filter element (702), and a spiral plate (703). The cylinder (701) is fixedly installed on the handcart (1). The exhaust pipe (15) of the suction pump (6) is connected to the inner end of the cylinder (701). The filter element (702) is installed inside the cylinder (701). The spiral plate (703) is disposed between the outer surface of the filter element (702) and the inner wall of the cylinder (701). An external discharge channel (704) is provided at the center of the filter element (702) and at the center of the outer end of the cylinder (701).

9. The bridge deck secondary reinforcement crack repair construction device as described in claim 8, characterized in that, The filter element (702) has a cone (16) at its front end, and the tip of the cone (16) extends into the outer end of the exhaust pipe (15), and there is a gap between the side surface of the cone (16) and the outer end of the exhaust pipe (15).

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