A high-suspended cantilever assembled honeycomb large plate suspended ceiling system
Patent Information
- Application Number
- CN202522040719.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-23
- Publication Date
- 2026-09-29
- Estimated Expiration
- 2035-09-23
AI Technical Summary
[0002]在建筑吊顶装饰领域,传统蜂窝铝板吊顶多采用板块框架式结构设计,施工时需先分步搭建支撑框架,再逐块对蜂窝铝板进行定位、拼接与固定;该流程工序繁琐,且对施工人员操作精度依赖度高,不仅导致施工效率低下,还因人员操作差异,常出现板块拼接间隙不均、平整度不足等问题,造成施工质量参差不齐
本实用新型方案的一种高空悬挑装配式蜂窝大板吊顶系统,本申请通过第一铝合金挂件、第二铝合金挂件、铝合金挂座的依次多向滑动调节,大幅降低操作精度依赖,提高了加工效率,同时保证了面板的平整度,效率与施工质量同步提升;装配式的蜂窝面板省去背板工序且无疏密不均问题,提升面板的整体保温性能,同时增强结构稳定性,延长了吊顶的使用寿命,全面满足现代建筑对吊顶的高品质需求。
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Figure CN224813364U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to a high-altitude cantilever prefabricated honeycomb large panel ceiling system, belonging to the field of building ceiling technology. Background Technology
[0002] In the field of architectural ceiling decoration, traditional honeycomb aluminum panel ceilings mostly adopt a panel frame structure design. During construction, the supporting frame must be built step by step, and then the honeycomb aluminum panels are positioned, spliced and fixed one by one. This process is cumbersome and highly dependent on the precision of the construction personnel. This not only leads to low construction efficiency, but also often results in uneven panel splicing gaps and insufficient flatness due to differences in personnel operation, resulting in inconsistent construction quality. Meanwhile, this type of ceiling construction is significantly constrained by weather conditions. When encountering adverse weather such as rain, strong winds, or low temperatures, construction work cannot proceed normally, leading to frequent interruptions in the construction progress and making it difficult to control the construction period according to plan, further increasing the difficulty of project construction management. In addition, to achieve thermal insulation, traditional ceilings generally use a process of manually filling the back of the honeycomb aluminum panel with rock wool and then installing a back panel for fixation. This method is time-consuming and labor-intensive, and the rock wool filling is prone to uneven density, which weakens the overall structural stability of the ceiling and significantly reduces the thermal insulation performance, making it difficult to meet the functional quality requirements of modern buildings. Utility Model Content
[0003] The purpose of this utility model is to overcome the shortcomings of the existing technology and provide a high-altitude cantilevered prefabricated honeycomb large panel ceiling system.
[0004] To achieve the above objectives, the technical solution adopted by this utility model is as follows: a high-altitude cantilevered prefabricated honeycomb large panel ceiling system, comprising a honeycomb panel, a first aluminum alloy hanger, a second aluminum alloy hanger, an aluminum alloy bracket, and a steel adapter; the honeycomb panel comprises a honeycomb aluminum plate, male and female columns fixed at the left and right ends of the honeycomb aluminum plate, and thermal insulation rock wool fixed to the back side of the honeycomb aluminum plate; there are two of each of the first and second aluminum alloy hangers, and their positions correspond to each other; the front ends of the two first aluminum alloy hangers are respectively connected and fixed to the male and female columns, and the rear ends of the two first aluminum alloy hangers are respectively slidably connected to the two second aluminum alloy hangers in the front-back direction; the two second aluminum alloy hangers are slidably connected to the aluminum alloy bracket in the left-right direction; the aluminum alloy bracket is slidably connected to the steel adapter in the up-down direction; and the aluminum alloy bracket is installed on the building structure through the steel adapter.
[0005] Preferably, the ends of the honeycomb aluminum panel are provided with aluminum alloy connectors, and the male and female columns are integrally fixed to the honeycomb aluminum panel by the aluminum alloy connectors; the thermal insulation rock wool is fixed to the honeycomb aluminum panel by aluminum rock wool nails.
[0006] Preferably, the front end of the aluminum alloy connector is fixed to the end and back of the honeycomb aluminum plate and wraps around the end of the honeycomb aluminum plate, and the rear end of the aluminum alloy connector is connected and fixed to the male or female column.
[0007] Preferably, the first aluminum alloy bracket is fixed to the male or female column by stainless steel bolts, and an insulating gasket is provided between the first aluminum alloy bracket and the male or female column; the second aluminum alloy bracket has a sliding groove, and the first aluminum alloy bracket has a slider that matches the sliding groove, and the first aluminum alloy bracket and the second aluminum alloy bracket slide together through the slider and the sliding groove.
[0008] Preferably, the lower end of the aluminum alloy bracket has a suspension boss, and the second aluminum alloy hanger has a slot that matches the suspension boss. The second aluminum alloy hanger is engaged with the suspension boss of the aluminum alloy bracket through the slot and slides with the suspension boss. A limiting angle bracket is fixedly provided on the side of the second aluminum alloy hanger, and the other end of the limiting angle bracket is connected to the suspension boss of the aluminum alloy bracket to limit and fix the second aluminum alloy hanger.
[0009] Preferably, the aluminum alloy bracket has at least one vertical elongated hole, and an adjusting bolt passes through the vertical elongated hole. The aluminum alloy bracket is connected to the steel adapter through the vertical elongated hole and the adjusting bolt.
[0010] Preferably, the aluminum alloy bracket has a toothed structure, and the adjusting bolt is fitted with a toothed washer, which cooperates with the toothed structure on the aluminum alloy bracket.
[0011] Due to the application of the above technical solution, this utility model has the following advantages compared with the prior art: This utility model discloses a high-altitude cantilever prefabricated honeycomb panel ceiling system. Through the sequential multi-directional sliding adjustment of the first aluminum alloy hanger, the second aluminum alloy hanger, and the aluminum alloy bracket, the system significantly reduces the dependence on operational precision, improves processing efficiency, and ensures panel flatness, thus simultaneously enhancing efficiency and construction quality. The prefabricated honeycomb panel eliminates the back panel process and avoids uneven density issues, improving the overall thermal insulation performance of the panel, enhancing structural stability, and extending the ceiling's service life, fully meeting the high-quality requirements of modern architecture for ceilings. Attached Figure Description
[0012] The technical solution of this utility model will be further described below with reference to the accompanying drawings: Appendix Figure 1 This is a structural schematic diagram of a high-altitude cantilevered prefabricated honeycomb large panel ceiling system according to the present invention; Appendix Figure 2 For the appendix Figure 1 Enlarged view of point A in the middle; Appendix Figure 3 This is a vertical section detail of a high-altitude cantilevered prefabricated honeycomb panel ceiling system according to this utility model.
[0013] In the diagram: 1. First aluminum alloy hanger; 11. Slider; 2. Second aluminum alloy hanger; 21. Slide groove; 22. Slot; 23. Limiting angle code; 3. Aluminum alloy bracket; 31. Suspension boss; 32. Vertical elongated hole; 321. Adjusting bolt; 33. Toothed structure; 4. Steel adapter; 51. Honeycomb aluminum panel; 511. Aluminum alloy connector; 52. Male column; 53. Female column; 54. Thermal insulation rock wool; 541. Aluminum rock wool nail; 6. Main building structure; 7. Stainless steel bolt; 71. Insulating gasket; 8. Toothed gasket. Detailed Implementation
[0014] The present invention will now be described in further detail with reference to the accompanying drawings and specific embodiments.
[0015] As attached Figure 1-3 As shown, the high-altitude cantilevered prefabricated honeycomb ceiling system of this utility model includes a honeycomb panel, a first aluminum alloy hanger 1, a second aluminum alloy hanger 2, an aluminum alloy bracket 3, and a steel adapter 4.
[0016] The honeycomb panel includes a honeycomb aluminum plate 51, male columns 52 and female columns 53 fixed at the left and right ends of the honeycomb aluminum plate 51, and thermal insulation rock wool 54 fixed on the back side of the honeycomb aluminum plate 51. Specifically, the thickness of the honeycomb aluminum plate 51 is 15mm. The ends of the honeycomb aluminum plate 51 are provided with aluminum alloy connectors 511. The male columns 52 and female columns 53 are integrally fixed to the honeycomb aluminum plate 51 through the aluminum alloy connectors 511. The front end of the aluminum alloy connectors 511 is fixed to the end and back of the honeycomb aluminum plate 51 by rivets and wraps the end of the honeycomb aluminum plate 51 to avoid damage to the corners during transportation and installation. The rear end of the aluminum alloy connectors 511 is connected and fixed to the male column 52 or female column 53 by stainless steel screws.
[0017] In this embodiment, both the male column 52 and the female column 53 are rectangular steel square tubes.
[0018] The thermal insulation rock wool 54 is fixed to the honeycomb aluminum panel 51 by aluminum rock wool nails 541 to ensure a stable connection of the thermal insulation rock wool 54. There are no gaps between the thermal insulation rock wool 54 and the honeycomb aluminum panel 51 to avoid the problem of uneven density in traditional manual filling. Thus, the assembly of the prefabricated honeycomb panel is formed as a whole, which can not only improve the processing accuracy and processing efficiency, but also improve the installation efficiency by installing as a whole, and also minimize the impact of weather factors on the installation.
[0019] There are two first aluminum alloy hangers 1 and two second aluminum alloy hangers 2, and their positions are corresponding. The front ends of the two first aluminum alloy hangers 1 are respectively connected and fixed to the male column 52 and the female column 53. The rear ends of the two first aluminum alloy hangers 1 are respectively slidably connected to the two second aluminum alloy hangers 2 in the front-back direction. Specifically, the first aluminum alloy hangers 1 are fixed to the male column 52 or the female column 53 by stainless steel bolts 7, and an insulating gasket 71 is provided between the first aluminum alloy hangers 1 and the male column 52 or the female column 53 to avoid electrochemical corrosion between the first aluminum alloy hangers 1 and other metals and improve durability. The second aluminum alloy hangers 2 have a sliding groove 21, and the first aluminum alloy hangers 1 have a slider 11 that matches the sliding groove 21. The first aluminum alloy hangers 1 and the second aluminum alloy hangers 2 slide together through the slider 11 and the sliding groove 21 to adjust the front-back position of the honeycomb aluminum panel 51.
[0020] Both second aluminum alloy hangers 2 are slidably connected to the aluminum alloy bracket 3 in the left-right direction. Specifically, the lower end of the aluminum alloy bracket 3 has a suspension boss 31, and the second aluminum alloy hanger 2 has a slot 22 that matches the suspension boss 31. The second aluminum alloy hanger 2 is engaged with the suspension boss 31 of the aluminum alloy bracket 3 through the slot 22 and slides with the suspension boss 31 to realize the adjustment of the honeycomb aluminum panel 51 in the left-right direction to ensure installation accuracy.
[0021] Furthermore, a limiting bracket 23 is fixedly provided on the side of the second aluminum alloy hanger 2 by screws. In this embodiment, the limiting bracket 23 is L-shaped, and the other end of the limiting bracket 23 is connected to the suspension boss 31 of the aluminum alloy hanger 3 by screws to limit and fix the second aluminum alloy hanger 2. After the position of the honeycomb aluminum plate 51 is adjusted, the limiting bracket 23 is fixed to the aluminum alloy hanger 3 by screws to fix the second aluminum alloy hanger 2.
[0022] The aluminum alloy bracket 3 is slidably connected to the steel adapter 4 in the vertical direction. The aluminum alloy bracket 3 is installed on the building body 6 through the steel adapter 4. Specifically, the aluminum alloy bracket 3 has at least one vertical elongated hole 32. An adjusting bolt 321 passes through the vertical elongated hole 32. The aluminum alloy bracket 3 cooperates with the steel adapter 4 through the vertical elongated hole 32 and the adjusting bolt 321 to adjust the vertical position of the honeycomb aluminum panel 51. After the vertical position of the honeycomb aluminum panel 51 is determined, the adjusting bolt 321 is tightened to fix and limit the aluminum alloy bracket 3.
[0023] Furthermore, the aluminum alloy bracket 3 has a toothed structure 33, and a toothed washer 8 is fitted on the adjusting bolt 321. The toothed washer 8 cooperates with the toothed structure 33 on the aluminum alloy bracket 3 to ensure the connection stability between the aluminum alloy bracket 3 and the steel adapter 4, thereby improving the structural stability.
[0024] In summary, this application significantly reduces the dependence on operational precision and improves processing efficiency through the sequential multi-directional sliding adjustment of the first aluminum alloy hanger 1, the second aluminum alloy hanger 2, and the aluminum alloy bracket 3, while ensuring the flatness of the panel. Efficiency and construction quality are improved simultaneously. The prefabricated honeycomb panel eliminates the back panel process and avoids uneven density issues, improving the overall thermal insulation performance of the panel, enhancing structural stability, extending the service life of the ceiling, and fully meeting the high-quality requirements of modern buildings for ceilings.
[0025] The above are merely specific application examples of this utility model and do not constitute any limitation on the scope of protection of this utility model; all technical solutions formed by equivalent transformation or equivalent substitution fall within the scope of protection of this utility model.
Claims
1. A high-altitude cantilevered prefabricated honeycomb panel ceiling system, characterized in that: It includes a honeycomb panel, a first aluminum alloy bracket (1), a second aluminum alloy bracket (2), an aluminum alloy bracket (3), and a steel adapter (4); the honeycomb panel includes a honeycomb aluminum plate (51), male columns (52) and female columns (53) fixed at the left and right ends of the honeycomb aluminum plate (51), and thermal insulation rock wool (54) fixed on the back side of the honeycomb aluminum plate (51); there are two of each of the first aluminum alloy bracket (1) and the second aluminum alloy bracket (2), and their positions correspond to each other; the two first aluminum alloy brackets (1) The front end is respectively connected and fixed to the public column (52) and the female column (53). The rear ends of the two first aluminum alloy hangers (1) are respectively slidably connected to the two second aluminum alloy hangers (2) in the front-back direction. The two second aluminum alloy hangers (2) are slidably connected to the aluminum alloy bracket (3) in the left-right direction. The aluminum alloy bracket (3) is slidably connected to the steel adapter (4) in the up-down direction. The aluminum alloy bracket (3) is installed on the building body (6) through the steel adapter (4).
2. The high-altitude cantilevered prefabricated honeycomb large panel ceiling system according to claim 1, characterized in that: The end of the honeycomb aluminum plate (51) is provided with an aluminum alloy connector (511), and the male column (52) and female column (53) are both fixed to the honeycomb aluminum plate (51) by the aluminum alloy connector (511); the thermal insulation rock wool (54) is fixed to the honeycomb aluminum plate (51) by aluminum rock wool nails (541).
3. The high-altitude cantilevered prefabricated honeycomb large panel ceiling system according to claim 2, characterized in that: The front end of the aluminum alloy connector (511) is fixed to the end and back of the honeycomb aluminum plate (51) and wraps the end of the honeycomb aluminum plate (51). The rear end of the aluminum alloy connector (511) is connected and fixed to the male column (52) or the female column (53).
4. The high-altitude cantilevered prefabricated honeycomb large panel ceiling system according to claim 1, characterized in that: The first aluminum alloy bracket (1) is fixed to the male column (52) or female column (53) by stainless steel bolts (7), and an insulating gasket (71) is provided between the first aluminum alloy bracket (1) and the male column (52) or female column (53); the second aluminum alloy bracket (2) has a sliding groove (21), and the first aluminum alloy bracket (1) has a slider (11) that matches the sliding groove (21). The first aluminum alloy bracket (1) and the second aluminum alloy bracket (2) slide together through the slider (11) and the sliding groove (21).
5. The high-altitude cantilevered prefabricated honeycomb large panel ceiling system according to claim 1, characterized in that: The lower end of the aluminum alloy bracket (3) has a suspension boss (31), and the second aluminum alloy pendant (2) has a slot (22) that matches the suspension boss (31). The second aluminum alloy pendant (2) is engaged with the suspension boss (31) of the aluminum alloy bracket (3) through the slot (22) and slides with the suspension boss (31). A limiting angle code (23) is fixedly provided on the side of the second aluminum alloy pendant (2). The other end of the limiting angle code (23) is connected to the suspension boss (31) of the aluminum alloy bracket (3) to limit and fix the second aluminum alloy pendant (2).
6. The high-altitude cantilevered prefabricated honeycomb large panel ceiling system according to claim 1, characterized in that: The aluminum alloy bracket (3) has at least one vertical elongated hole (32), and an adjusting bolt (321) passes through the vertical elongated hole (32). The aluminum alloy bracket (3) cooperates with the steel adapter (4) through the vertical elongated hole (32) and the adjusting bolt (321).
7. A high-altitude cantilevered prefabricated honeycomb panel ceiling system according to claim 6, characterized in that: The aluminum alloy bracket (3) has a toothed structure (33), and the adjusting bolt (321) is fitted with a toothed washer (8), which cooperates with the toothed structure (33) on the aluminum alloy bracket (3).