Aluminum alloy buckling plate roof photovoltaic support mounting structure

CN224813399UActive Publication Date: 2026-09-29ZHEJIANG GREEN ENERGY CLEAN ENERGY CO LTD
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Patent Information

Application Number
CN202522565772.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-12-03
Publication Date
2026-09-29
Estimated Expiration
2035-12-03

AI Technical Summary

Technical Problem

[0003]由于屋面结构形式特殊,传统安装方式难以直接应用,需对铝合金单板屋面光伏支架安装进行针对性设计,才能为光伏组件的安装创造可行条件

Benefits of technology

[0011]1)本实用新型的底梁和铝合金单板之间设有橡胶垫,防止自攻钉安装后局部应力集中导致铝合金单板形变。

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a kind of aluminum alloy buckling plate roof photovoltaic support mounting structure, comprising: bottom beam, self-tapping screw, light steel keel and aluminum alloy veneer;Aluminum alloy veneer is equipped on light steel keel, bottom beam is installed in aluminum alloy veneer board surface;Rubber gasket is equipped between adjacent aluminum alloy veneer, rubber gasket is fixed on light steel keel by self-tapping screw that penetrates bottom beam, rubber gasket and light steel keel.The beneficial effects of the utility model are: rubber pad is equipped between bottom beam and aluminum alloy veneer, prevent self-tapping screw from installing after local stress concentration leads to aluminum alloy veneer deformation;Bottom beam in installation process, only use self-tapping screw and sealant and roof fixed, the intervention to roof is very small, even if subsequent photovoltaic module needs to be removed, it will not cause irreversible damage to roof, subsequent adjustment of building function is facilitated.
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Description

Technical Field

[0001] This utility model relates to the field of photovoltaic support technology, and in particular to an aluminum alloy buckle roof photovoltaic support installation structure. Background Technology

[0002] Amid the global energy transition, with the advancement of "dual-carbon" goals and a surge in demand for green electricity, the photovoltaic (PV) retrofitting of existing buildings has become a key path to increase the proportion of renewable energy. Commercial complexes, industrial plants, and public buildings that previously lacked pre-designed PV installation capabilities are now seeking efficient and compatible integrated PV solutions. Aluminum alloy single-panel roofing, with its lightweight, high strength, excellent corrosion resistance, convenient construction, and good architectural aesthetics, is widely used in various scenarios such as commercial complexes and public buildings.

[0003] Due to the special roof structure, traditional installation methods are difficult to apply directly. Targeted design is needed for the installation of photovoltaic brackets on aluminum alloy single-panel roofs in order to create feasible conditions for the installation of photovoltaic modules. Utility Model Content

[0004] The purpose of this utility model is to overcome the shortcomings of the existing technology and provide an aluminum alloy buckle roof photovoltaic support installation structure.

[0005] This aluminum alloy roof photovoltaic support structure includes: a bottom beam, self-tapping screws, a light steel keel, and aluminum alloy panels; aluminum alloy panels are installed on the light steel keel, and the bottom beam is installed on the surface of the aluminum alloy panels; rubber gaskets are installed between adjacent aluminum alloy panels, and the rubber gaskets are fixed to the light steel keel by self-tapping screws that pass through the bottom beam, rubber gaskets, and light steel keel.

[0006] Preferably, rubber gaskets are fixed between the bottom beam and the aluminum alloy panel.

[0007] Preferably, the rubber gasket thickness is ≥5mm.

[0008] Preferably, sealant is applied between the rubber gasket and the light steel keel, and the head of the self-tapping screw located outside the bottom beam is covered with sealant.

[0009] Preferably, the self-tapping screw, rubber gasket, and sealant are on the same axis.

[0010] The beneficial effects of this utility model are:

[0011] 1) A rubber pad is provided between the bottom beam and the aluminum alloy panel of this utility model to prevent local stress concentration after the self-tapping screw is installed, which may cause deformation of the aluminum alloy panel.

[0012] 2) During the installation process, the bottom beam of this utility model is fixed to the roof using only self-tapping screws and sealant, with minimal interference to the roof. Even if the photovoltaic modules need to be removed later, it will not cause irreversible damage to the roof, which facilitates the subsequent adjustment of the building's functions. Attached Figure Description

[0013] Figure 1 A schematic diagram of photovoltaic bracket installation for an aluminum alloy single-panel roof;

[0014] Figure 2 for Figure 1 A magnified view of part A in the middle;

[0015] Figure 3 A side view of the photovoltaic support installation for an aluminum alloy single-panel roof;

[0016] Figure 4 for Figure 3 A magnified view of part B in the middle section;

[0017] Figure 5 A top-view diagram showing the installation of photovoltaic brackets on an aluminum alloy single-panel roof.

[0018] Explanation of reference numerals in the attached diagram: 1. Bottom beam; 2. Self-tapping screw; 3. Rubber gasket; 4. Sealant; 5. Light steel keel; 6. Aluminum alloy veneer. Detailed Implementation

[0019] The present invention will be further described below with reference to embodiments. The description of the embodiments below is only for the purpose of helping to understand the present invention. It should be noted that, for those skilled in the art, several modifications can be made to the present invention without departing from the principle of the present invention, and these improvements and modifications also fall within the protection scope of the claims of the present invention.

[0020] As one embodiment, an aluminum alloy snap-on roof photovoltaic bracket installation structure is proposed, such as... Figure 1-5 As shown, it includes a bottom beam 1, self-tapping screws 2, rubber gaskets 3, sealant 4, light steel keel 5, and aluminum alloy single panel 6; the light steel keel 5 is equipped with aluminum alloy single panel 6, the bottom beam 1 is installed on the surface of the aluminum alloy single panel 6, the end of the bottom beam 1 can be extended to install maintenance walkway panels and cable trays, the end of the bottom beam 1 should not be overhanged too long, and should be controlled within 0.4m;

[0021] Rubber gaskets 3 are provided between adjacent aluminum alloy panels 6 under the bottom beam 1, specifically, as follows: Figure 2 and Figure 4As shown, the rubber pad 3 is fixed between the bottom beam 1 and the aluminum alloy single panel 6; the rubber pad 3 is fixed to the light steel keel 5 by the self-tapping screw 2 that passes through the bottom beam 1, the rubber pad 3 and the light steel keel 5. The material of the rubber pad 3 is EPDM, the thickness of the rubber pad 3 is ≥5mm, and it has higher compressive strength and buffer performance.

[0022] Sealant 4 is applied between the rubber gasket 3 and the light steel keel 5. The head of the self-tapping screw 2 located outside the bottom beam 1 is covered with sealant 4. The sealant 4 is a weather-resistant silicone sealant, and the color is the same as that of the aluminum alloy single panel 6 for aesthetic purposes.

[0023] The self-tapping screw 2, the rubber gasket 3, and the sealant 4 are located on the same axis, specifically, as shown below. Figure 2 and Figure 4 As shown, the installation position of the self-tapping screw 2 is consistent with that of the EPDM rubber gasket 3 and the sealant 4. The self-tapping screw 2 is driven into the ground beam 1, the EPDM rubber gasket 3 and the sealant 4 in a direction perpendicular to each other. The self-tapping screw 2 is fixed to the light steel keel 5. The length of the self-tapping screw 2 should be selected according to the distance from the ground beam 1 to the light steel keel 5, and the effective thread length of the self-tapping screw 2 should be ≥1.5 times the diameter to ensure sufficient engagement depth. After the self-tapping screw 2 is firmly installed, the exposed head of the self-tapping screw 2 is covered with sealant 4.

Claims

1. A photovoltaic bracket installation structure for an aluminum alloy snap-on roof, characterized in that, include: Bottom beam, self-tapping screws, light steel keel and aluminum alloy veneer; Aluminum alloy panels are installed on the light steel keel, and the bottom beam is installed on the surface of the aluminum alloy panels; rubber gaskets are installed between adjacent aluminum alloy panels, and the rubber gaskets are fixed to the light steel keel by self-tapping screws that pass through the bottom beam, the rubber gaskets and the light steel keel.

2. The aluminum alloy roof photovoltaic bracket installation structure according to claim 1, characterized in that, Rubber gaskets are fixed between the bottom beam and the aluminum alloy panel.

3. The aluminum alloy roof photovoltaic bracket installation structure according to claim 1, characterized in that, The thickness of the rubber gasket is ≥5mm.

4. The aluminum alloy buckle roof photovoltaic bracket installation structure according to claim 1, characterized in that, Sealant is applied between the rubber gasket and the light steel keel, and the head of the self-tapping screw located outside the bottom beam is covered with sealant.

5. The aluminum alloy buckle roof photovoltaic bracket installation structure according to claim 4, characterized in that, The self-tapping screw, rubber gasket, and sealant are on the same axis.