Clutch gear box mechanism

CN224814266UActive Publication Date: 2026-09-29DANYANG XINTU TECHNOLOGY MACHINERY CO LTD
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Patent Information

Application Number
CN202522653202.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-12-15
Publication Date
2026-09-29
Estimated Expiration
2035-12-15

AI Technical Summary

Technical Problem

而目前,现有用于离合器的齿轮箱机构通过推拉齿轮结构摩擦啮合完成动力速度切换,磨损程度大,传动啮合精度下降,顿挫感加重

Benefits of technology

[0010]与现有技术相比,本实用新型的有益之处在于:采用双层子齿轮以两种传动比连接在上母齿轮与下木齿轮之间,同时配合可被带动转动的锁块在插槽一与插槽二之间切换插入,实现传动速比的调节功能,且无需齿轮之间摩擦啮合完成速度切换,而且前后切换速度变化差值大,能够在高频次切换过程中形成鲜明的动力差冲击效果,可满足搅拌处理、输送末端接驳等动力切换需求。

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Abstract

The utility model discloses a kind of clutch gear box mechanisms, including gear box, double-layer sub gear, upper parent gear and lower parent gear, the upper parent gear is connected with the lower parent gear between by double-layer sub gear transmission, the upper parent gear is equipped with open lock and drop lock portion between the lower parent gear, and open lock and drop lock portion is connected with the power input shaft stem, the outside middle part of the upper parent gear is fixedly connected with output gear disc mounting piece.The utility model has advantages that: using double-layer sub gear is connected between upper parent gear and lower wood gear with two transmission ratios, while cooperating with the lock block that can be driven to rotate switches insertion between slot one and slot two, realizes the adjusting function of transmission speed ratio, and speed switching is completed without friction engagement between gear, and the difference value of front and rear switching speed change is big, can form distinct power difference impact effect in high frequency switching process, can satisfy stirring processing, conveying terminal interface and other power switching needs.
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Description

Technical Field

[0001] This utility model relates to the field of clutch gearbox technology, specifically a clutch gearbox mechanism. Background Technology

[0002] A clutch is a device installed between the drive shaft and the driven shaft, located in the flywheel housing between the engine and the gearbox, used to separate or engage the rotational motion of the two shafts. Clutches are primarily in the form of gearboxes. However, current gearbox mechanisms for clutches use push-pull gears for frictional meshing to switch power speeds, resulting in high wear, reduced transmission meshing accuracy, and increased jerking. Therefore, this paper proposes a new clutch gearbox mechanism to address these problems. Utility Model Content

[0003] The purpose of this invention is to provide a clutch gearbox mechanism to solve the above-mentioned problems.

[0004] This utility model achieves the above-mentioned objective through the following technical solution: a clutch gearbox mechanism, including a gearbox body, a cylinder brake part, a double-layer sub-gear, an upper master gear, a lower master gear, and a power input shaft. The upper master gear and the lower master gear are respectively arranged at the middle position inside the gearbox body, and the upper master gear and the lower master gear are connected by a double-layer sub-gear transmission. An unlocking and locking part is provided between the upper master gear and the lower master gear, and the unlocking and locking part is connected to the power input shaft. An output gear plate mounting part is fixedly connected to the middle of the outer side of the upper master gear, and a through hole is opened in the middle of the output gear plate mounting part.

[0005] In a further technical solution, the double-layer sub-gear is in a start-stop control state through a cylinder brake part located inside the gearbox, and the power execution cylinder located in the cylinder brake part is installed outside the gearbox.

[0006] In a further technical solution, one side of the middle part of the power input shaft is rotatably connected to the bottom of the gearbox via a bearing, and one end of the power input shaft is connected to an external electric drive device.

[0007] A further technical solution is that the unlocking and locking part includes a linear bearing and a locking block. The linear bearing is installed at the other end of the power input shaft, and the top of the linear bearing is connected to the cylinder output end installed at the through hole. The locking block is installed on the side wall of the top of the linear bearing.

[0008] In a further technical solution, the locking block switches between slot 2 and slot 1 by moving up and down. Slot 1 is located on the upper female gear, and slot 2 is located on the lower female gear.

[0009] As stated above.

[0010] Compared with the prior art, the advantages of this utility model are as follows: a double-layer sub-gear is connected between the upper master gear and the lower wooden gear with two transmission ratios. At the same time, a lock block that can be driven to rotate can be switched between slot one and slot two to realize the function of adjusting the transmission speed ratio. Moreover, the speed switching is completed without the need for frictional meshing between gears. Furthermore, the difference in speed between the front and back switching is large, which can form a distinct power difference impact effect during high-frequency switching. This can meet the power switching requirements of mixing, conveying end connection, etc. Attached Figure Description

[0011] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0012] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the cylinder brake section of this utility model; Figure 3 This is a schematic diagram of the connection structure of the double-layer sub-gear, upper female gear, and lower female gear of this utility model; Figure 4 This is an exploded view of a partial structure of the present invention.

[0013] In the diagram: 1. Gearbox housing; 2. Output gear plate mounting component; 210. Through hole; 3. Cylinder brake part; 310. Power actuation cylinder; 4. Double-layer sub-gear; 5. Upper female gear; 510. Slot one; 6. Lower female gear; 610. Slot two; 7. Linear bearing; 710. Locking block; 8. Power input shaft. Detailed Implementation

[0014] To make the objectives, features, and advantages of this utility model more apparent and understandable, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the embodiments described below are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0015] The technical solution of this utility model will be further described below with reference to the accompanying drawings and specific embodiments.

[0016] In the description of this utility model, it should be understood that the terms "upper", "lower", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0017] Please see Figure 1-4 As shown, a clutch gearbox mechanism includes a gearbox body 1, a cylinder brake part 3, a double-layer sub-gear 4, an upper master gear 5, a lower master gear 6, and a power input shaft 8. The upper master gear 5 and the lower master gear 6 are respectively arranged at the middle position inside the gearbox body 1, and the upper master gear 5 and the lower master gear 6 are connected by the double-layer sub-gear 4. An unlocking and locking part is provided between the upper master gear 5 and the lower master gear 6, and the unlocking and locking part is connected to the power input shaft 8. An output gear plate mounting part 2 is fixedly connected to the middle of the outer side of the upper master gear 5, and a through hole 210 is opened in the middle of the output gear plate mounting part 2. The unlocking and locking part includes a linear bearing 7 and a locking block 710. The linear bearing 7 is installed at the other end of the power input shaft 8, and the top of the linear bearing 7 is connected to the cylinder output end installed at the through hole 210. The locking block 710 is installed on the side wall of the top of the linear bearing 7. The locking block 710 switches between slot 2 610 and slot 1 510 by moving up and down. Slot 1 510 is opened on the upper female gear 5, and slot 2 610 is opened on the lower female gear 6.

[0018] The double-layer sub-gear 4 is in a start-stop control state through the cylinder brake part 3 located inside the gearbox 1, and the power execution cylinder 310 located in the cylinder brake part 3 is installed outside the gearbox 1.

[0019] The middle side of the power input shaft 8 is rotatably connected to the bottom of the gearbox 1 via a bearing, and one end of the power input shaft 8 is connected to an external electric drive device.

[0020] Working principle: The rotation of the power input shaft 8 can cause the locking block 710 connected by the linear bearing 7 to move together. When the locking block 710 is pushed down and inserted into the slot 610 on the lower master gear 6, the lower master gear 6 rotates. At the same time, the lower master gear 6 rotates through the driven upper master gear 5 connected by the double-layer sub-gears 4 with different transmission ratios, which further drives the output gear plate mounting part 2 and the external gear plate connected to the upper master gear 5 to rotate. When the locking block 710 is pulled up and inserted into the slot 510 on the upper female gear 5, the upper female gear 5 is rotated as the driving gear, and the lower female gear 6 is in the driven state, thereby realizing the function of adjusting the transmission speed ratio. Among them, the cylinder brake section 3 has the effect of instantly stopping the rotation of the double-layer sub-gear 4.

[0021] Compared with existing technologies, the difference lies in the use of a double-layered sub-gear 4 connected between the upper master gear 5 and the lower wooden gear 6 with two transmission ratios. At the same time, a lock block 710 that can be driven to rotate can be switched between slot one 510 and slot two 610 to achieve the function of adjusting the transmission speed ratio. Moreover, the speed switching is completed without the need for frictional meshing between gears. Furthermore, the difference in speed between the front and back switching is large, which can form a distinct power difference impact effect during high-frequency switching, and can meet the power switching requirements of mixing, conveying end connection, etc.

[0022] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0023] The above-described embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.

Claims

1. A clutch gearbox mechanism, characterized in that: The gearbox includes a gearbox body (1), a cylinder brake part (3), a double-layer sub-gear (4), an upper master gear (5), a lower master gear (6), and a power input shaft (8). The upper master gear (5) and the lower master gear (6) are respectively arranged in the middle position inside the gearbox body (1), and the upper master gear (5) and the lower master gear (6) are connected by the double-layer sub-gear (4). The upper master gear (5) and the lower master gear (6) are provided with an unlocking and locking part, and the unlocking and locking part is connected to the power input shaft (8). The outer middle part of the upper master gear (5) is fixedly connected to an output gear plate mounting part (2), and a through hole (210) is opened in the middle of the output gear plate mounting part (2). The double-layer sub-gear (4) is composed of two layers of gears with different numbers of teeth.

2. The clutch gearbox mechanism according to claim 1, characterized in that: The double-layer sub-gear (4) is in a start-stop control state through the cylinder brake part (3) located inside the gearbox (1), and the power execution cylinder (310) located in the cylinder brake part (3) is installed outside the gearbox (1).

3. The clutch gearbox mechanism according to claim 1, characterized in that: The middle side of the power input shaft (8) is rotatably connected to the bottom of the gearbox (1) via a bearing, and one end of the power input shaft (8) is connected to an external electric drive device.

4. The clutch gearbox mechanism according to claim 1, characterized in that: The unlocking and locking part includes a linear bearing (7) and a locking block (710). The linear bearing (7) is installed at the other end of the power input shaft (8), and the top of the linear bearing (7) is connected to the cylinder output end installed at the through hole (210). The locking block (710) is installed on the side wall of the top of the linear bearing (7).

5. The clutch gearbox mechanism according to claim 4, characterized in that: The locking block (710) switches between slot two (610) and slot one (510) by moving up and down. Slot one (510) is located on the upper female gear (5), and slot two (610) is located on the lower female gear (6).