A kind of exhaust treatment pipeline convenient for replacing filter element

CN224814632UActive Publication Date: 2026-09-29SUZHOU KAIENTE ENVIRONMENTAL ENG CO LTD
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Patent Information

Application Number
CN202522402900.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-11-12
Publication Date
2026-09-29
Estimated Expiration
2035-11-12

AI Technical Summary

Technical Problem

然而,现有的废气处理管道在滤芯更换方面存在诸多不便

Benefits of technology

本实用新型提出的便于替换滤芯的废气处理管道,当需要更换滤芯时,只需将螺母从螺杆的顶端松动,借助工具承托滤芯架底部,避免其直接脱落,然后将滤芯架从管体底部抽出即可。这种设计大大简化了滤芯的更换流程,无需拆卸大量管道部件,节省了时间和人力成本。整个滤芯更换过程相对轻松,单人即可完成,提高了工作效率,尤其适用于一些需要频繁更换滤芯的工业场景。管体内壁固定的两个关于预留口对称分布的限位环,能够在滤芯架推入管体后,将其限制在两个限位环之间。限位环靠近滤芯架一面固定的橡胶垫二,不仅起到密封作用,防止废气泄漏,还能有效避免滤芯架在管体内部出现摆动,确保滤芯在工作过程中的稳定性。

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Abstract

The utility model relates to pipeline technical field, concretely is a kind of exhaust treatment pipeline of filter core convenient to replace, including pipe body, the exhaust gas is conveyed after the tail end of multiple pipe bodies is connected, the bottom of pipe body is equipped with reserved port, filter core holder is inserted in the inside of reserved port, filter core holder is equipped with filter core in the inside, the top of filter core holder is fixed with multiple screw rods, screw rod penetrates the top of pipe body, and the top of screw rod is equipped with nut with screw joint, after filter core holder is pushed into reserved port, filter core is blocked in pipe body, and filter core holder is hoisted in pipe body by nut cooperation screw rod;Beneficial effects are: when needing to replace filter core, only need to loosen nut from the top of screw rod, filter core holder bottom is supported by means of tool, avoid its direct drop, then filter core holder can be extracted from pipe body bottom. This design greatly simplifies the replacement process of filter core, without disassembling a large number of pipeline components, saves time and manpower cost. The whole filter core replacement process is relatively easy, and a single person can complete, improves work efficiency.
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Description

Technical Field

[0001] This utility model relates to the field of pipelines, specifically to a waste gas treatment pipeline that facilitates filter replacement. Background Technology

[0002] In industrial production, waste gas treatment is a crucial step to reduce environmental pollution. Waste gas treatment pipelines are a key component of waste gas treatment systems, their function being to transport waste gas from one treatment unit to another, ultimately achieving compliant emissions.

[0003] In the process of exhaust gas treatment, filter cartridges are commonly used filtration elements to remove impurities such as particulate matter and harmful gases from exhaust gases. However, existing exhaust gas treatment pipelines present many inconveniences in terms of filter cartridge replacement.

[0004] On the one hand, many exhaust gas treatment pipelines have complex filter element installation structures, requiring the disassembly of numerous pipeline components or complex operations for filter element replacement. This not only consumes a significant amount of time and manpower but may also damage the sealing of the pipeline system, affecting the exhaust gas treatment effect. For example, some pipelines require the entire pipeline section to be disassembled to remove the filter element, which is cumbersome and prone to leakage. On the other hand, although some exhaust gas treatment pipelines are designed with structures that facilitate filter element replacement, there are deficiencies in the fixing and sealing of the filter element. The filter element may loosen or swing within the pipeline due to vibrations generated by the flow of exhaust gas, resulting in a poor seal between the filter element and the pipeline. This allows some untreated exhaust gas to bypass the filter element and be directly discharged, reducing the efficiency and quality of exhaust gas treatment. Furthermore, insecurely fixed filter elements may also affect their service life, increasing the frequency and cost of filter element replacement.

[0005] Therefore, developing an exhaust gas treatment pipeline that facilitates filter replacement and ensures stable installation and good sealing of the filter element is of significant practical importance. Utility Model Content

[0006] The purpose of this invention is to provide an exhaust gas treatment pipeline that facilitates filter replacement, thereby solving the problems mentioned in the background art.

[0007] To achieve the above objectives, this utility model provides the following technical solution: a waste gas treatment pipe that facilitates filter replacement, comprising a pipe body, multiple pipe bodies connected end to end to transport waste gas, a reserved opening at the bottom of the pipe body, a filter element frame inserted into the reserved opening, a filter element installed inside the filter element frame, multiple screws fixed at the top of the filter element frame, the screws penetrating the top of the pipe body, and a nut screwed onto the top of the screws, after the filter element frame is pushed into the reserved opening, the filter element is blocked in the pipe body, and the nut cooperates with the screws to suspend the filter element frame in the pipe body.

[0008] Preferably, the inner wall of the tube is fixed with a limiting ring. There are two limiting rings, which are symmetrically distributed about the reserved opening. The filter element frame is located between the two limiting rings, and a rubber pad is fixed on the side of the limiting ring close to the filter element frame. The rubber pad is clamped between the filter element frame and the limiting ring.

[0009] Preferably, a baffle is fixed at one end of the inner ring surface of the filter element frame, and a push-in groove is opened at the other end of the inner ring surface of the filter element frame. A clamping ring is inserted into the push-in groove and is fixed in the push-in groove by screws. The clamping ring and the baffle clamp the filter element.

[0010] Preferably, a rubber pad is fixed to the side of the baffle near the filter element.

[0011] Preferably, the bottom surface of the filter element frame is fixed with a support plate. The support plate has an arc-shaped plate structure. The width of the support plate is greater than the width of the reserved opening. Both ends of the support plate have side grooves on the inner ring surface. Rubber pads are fixed inside the side grooves. The rubber pads are clamped between the support plate and the tube body to produce elastic deformation.

[0012] Preferably, the top end of the tube has a through hole for matching the screw, and a rubber ring fitted on the screw body is fixed inside the through hole.

[0013] Compared with the prior art, the beneficial effects of this utility model are: This utility model proposes an exhaust gas treatment pipe that facilitates filter replacement. When filter replacement is needed, simply loosen the nut from the top of the screw, use a tool to support the bottom of the filter element holder to prevent it from falling off directly, and then pull the filter element holder out from the bottom of the pipe. This design greatly simplifies the filter replacement process, eliminating the need to disassemble numerous pipe components and saving time and labor costs. The entire filter replacement process is relatively easy and can be completed by a single person, improving work efficiency, and is especially suitable for industrial scenarios requiring frequent filter replacement. Two symmetrically distributed limiting rings fixed to the inner wall of the pipe about the reserved opening can restrain the filter element holder between the two limiting rings after it is pushed into the pipe. The rubber gasket fixed to the side of the limiting rings near the filter element holder not only provides a sealing function to prevent exhaust gas leakage, but also effectively prevents the filter element holder from swinging inside the pipe, ensuring the stability of the filter element during operation. Attached Figure Description Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 for Figure 1 Sectional view of the structure at point AA; Figure 3 for Figure 2 Enlarged schematic diagram of the structure at point B; Figure 4 for Figure 2 Enlarged schematic diagram of the structure at point C; Figure 5 This is a schematic diagram of the connection structure between the filter screen frame and the filter element of this utility model; Figure 6 This is a schematic diagram of the filter frame structure of this utility model; Figure 7 This is a schematic diagram of the tube structure of this utility model.

[0014] In the diagram: 1. Pipe body; 2. Reserved opening; 3. Filter element frame; 3. Baffle; 301. Rubber pad 1; 3011. Filter element; 302. Clamping ring; 303. Screw; 304. Support plate; 305. Side groove; 3051. Rubber pad 3; 3052. Limiting ring; 4. Rubber pad 2; 401. Perforation; 5. Rubber ring 1; 501. Screw; 6. Nut; 601. Detailed Implementation

[0015] To make the objectives, technical solutions, and advantages of this utility model clear and complete, the embodiments of this utility model will be further described in detail below with reference to the accompanying drawings. It should be understood that the specific embodiments described herein are only some, not all, embodiments of this utility model, and are merely used to explain the embodiments of this utility model. They are not intended to limit the embodiments of this utility model. All other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0016] Please see Figures 1-7 This utility model provides a technical solution: a waste gas treatment pipeline that facilitates filter replacement, comprising a pipe body 1, multiple pipe bodies 1 connected end to end to transport waste gas. A pre-reserved opening 2 is provided at the bottom of each pipe body 1, and a filter element frame 3 is inserted into the pre-reserved opening 2. A filter element 302 is installed inside the filter element frame 3. Multiple screws 6 are fixed to the top of the filter element frame 3, passing through the top of the pipe body 1, and a nut 601 is screwed onto the top of each screw. After the filter element frame 3 is pushed into the pre-reserved opening 2, the filter element 302 is blocked in the pipe body 1. The nut 601, in conjunction with the screws 6, suspends the filter element frame 3 in the pipe body 1. When the filter element 302 needs to be replaced, simply loosen the nut 601 from the top of the screw 6 and pull the filter element frame 3 out from the bottom of the pipe body 1. It should be noted that when removing the nut 601, the bottom of the filter element frame 3 needs to be supported to prevent the filter element frame 3 from falling off directly.

[0017] In order to limit the movement of the filter element holder 3 pushed into the tube body 1, the following was proposed: A limiting ring 4 is fixed to the inner wall of the tube body 1. There are two limiting rings 4, which are symmetrically distributed about the reserved opening 2. The filter element frame 3 is located between the two limiting rings 4, and a rubber pad 401 is fixed on the side of the limiting ring 4 that is close to the filter element frame 3. The rubber pad 401 is clamped between the filter element frame 3 and the limiting ring 4.

[0018] The specific operation of the limiting ring 4 in limiting the filter element frame 3 is as follows: when the filter element frame 3 extends into the tube body 1 from the bottom of the reserved port 2, the limiting ring 4 is located on both sides of the filter element frame 3. After the filter element frame 3 is completely pushed into the tube body 1, the rubber pad 401 is clamped between the filter element frame 3 and the limiting ring 4, which plays a sealing role, and the limiting ring 4 prevents the filter element frame 3 from swinging inside the tube body 1.

[0019] To make filter element 302 removable within filter element holder 3, the following was proposed: A baffle 301 is fixed at one end of the inner ring surface of the filter element holder 3, and a push-in groove is opened at the other end of the inner ring surface of the filter element holder 3. A clamping ring 303 is inserted into the push-in groove and fixed in the push-in groove by screws 304. The clamping ring 303 and the baffle 301 clamp the filter element 302. A rubber pad 3011 is fixed on the side of the baffle 301 near the filter element 302.

[0020] The specific steps for replacing filter element 302 are as follows: First, loosen screw 304. After screw 304 is removed from the surface of the push-in groove, pull out clamping ring 303 from the push-in groove. Then, pull out filter element 302 from filter element holder 3. Push the new filter element 302 into filter element holder 3 and press it against one side of baffle 301. Then, insert clamping ring 303 into the push-in groove and fix clamping ring 303 in the push-in groove with screw 304. Filter element 302 is clamped and limited by baffle 301 and clamping ring 303.

[0021] To achieve the suspension and installation of the filter element holder 3 within the tube body 1, the following proposed method was proposed: The bottom surface of the filter element holder 3 is fixed with a support plate 305. The support plate 305 has an arc-shaped plate structure. The width of the support plate 305 is greater than the width of the reserved opening 2. Both ends of the support plate 305 have side grooves 3051 on the inner ring surface. Rubber pads 3052 are fixed inside the side grooves 3051. The rubber pads 3052 are clamped between the support plate 305 and the tube body 1 to produce elastic deformation. The top end of the tube body 1 has a through hole 5 for matching screw 6. A rubber ring 501 fitted on the screw 6 is fixed inside the through hole 5.

[0022] The installation and removal process for filter element holder 3 is as follows: When installing the filter element holder 3, simply push the filter element holder 3 into the reserved opening 2. At this time, the screw 6 passes through the through hole 5, and the through hole 5 abuts against the bottom of the tube body 1. Screw the nut 601 onto the top of the screw 6 and tighten it. The rubber ring 501 wraps around the screw 6 in the through hole 5 to prevent leakage from the tube body 1. When disassembling the filter element holder 3, use a tool to support the bottom of the through hole 5, then unscrew and remove the nut 601. Then slowly remove the tool supporting the through hole 5 and slowly pull the filter element holder 3 out of the reserved opening 2.

[0023] Instructions for using the exhaust gas treatment pipeline for easy filter replacement: Prepare suitable tools to support the bottom of the filter element holder when removing the nut, preventing it from falling off directly. Use the tool to loosen nut 601 from the top of screw 6, but do not completely remove the nut at this time. While loosening the nut, use the prepared tool to support the bottom of the filter element holder 3. After completely removing nut 601, use the tool to support the bottom of the perforation 5 at the top of the pipe body 1, and then slowly remove the tool supporting the perforation 5 while slowly pulling the filter element holder 3 out of the reserved opening 2 at the bottom of the pipe body 1. Prepare the new filter element: Ensure that the new filter element 302 is intact and meets the usage requirements. Use the tool to loosen screw 304 on the clamping ring 303, causing screw 304 to disengage from the surface of the push-in groove. Pull the clamping ring 303 out of the push-in groove. Push the new filter element 302 into the filter element holder 3, so that it rests against one side of the baffle 301. Insert the clamping ring 303 into the push-in groove, and then use the screw 304 to fix the clamping ring 303 in the push-in groove. At this time, the filter element 302 is clamped and limited by the baffle 301 and the clamping ring 303. Push the filter element holder 3 with the new filter element into the reserved opening 2 at the bottom of the tube body 1. During the pushing process, make sure that the screw 6 at the top of the filter element holder 3 is aligned with the through hole 5 at the top of the tube body 1. Continue to push the filter element holder 3 in, so that the screw 6 passes through the through hole 5, until the filter element holder 3 is completely pushed into the tube body 1, and the support plate 305 on the bottom surface of the filter element holder 3 abuts against the bottom of the tube body 1. At this time, the rubber pads 3052 at both ends of the support plate 305 are clamped between the support plate 305 and the tube body 1 and produce elastic deformation. Put the nut 601 on the top of the screw 6 and tighten it. During this process, the rubber ring 501 inside the perforation 5 will wrap around the rod of the screw 6 in the perforation 5, which will play a sealing role and prevent the tube 1 from leaking.

[0024] Filter element replacement procedure (without replacing the filter element holder): Use a tool to loosen the screw 304 on the clamping ring 303, causing the screw 304 to disengage from the surface of the push-in groove. Pull the clamping ring 303 out of the push-in groove. Pull the filter element 302 out of the filter element holder 3. Push the new filter element 302 into the filter element holder 3, so that it abuts against one side of the baffle 301. Insert the clamping ring 303 into the push-in groove, and then use the screw 304 to fix the clamping ring 303 in the push-in groove, so that the filter element 302 is clamped and limited by the baffle 301 and the clamping ring 303. After the filter element holder 3 extends into the tube body 1 from the bottom of the reserved port 2, the two limiting rings 4 fixed on the inner wall of the tube body 1, symmetrically distributed about the reserved port 2, are located on both sides of the filter element holder 3. After the filter element holder 3 is fully pushed into the tube body 1, the rubber gasket 401 fixed on the side of the limiting ring 4 near the filter element holder 3 clamps between the filter element holder 3 and the limiting ring 4, providing a seal and preventing the filter element holder 3 from swinging inside the tube body 1. The arc-shaped plate-like support 305 fixed to the bottom surface of the filter element holder 3 is wider than the width of the reserved opening 2, and the side grooves 3051 opened on the inner ring surface at both ends of the support 305 have rubber gaskets 3052 fixed inside. When the filter element holder 3 is installed in the tube body 1, the rubber gaskets 3052 are clamped between the support 305 and the tube body 1 and undergo elastic deformation, further enhancing the sealing effect.

[0025] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A waste gas treatment pipeline with easily replaceable filter elements, comprising a pipe body (1), wherein multiple pipe bodies (1) are connected end to end to transport waste gas, characterized in that: The bottom of the tube (1) is provided with a reserved opening (2). A filter element frame (3) is inserted into the reserved opening (2). A filter element (302) is installed inside the filter element frame (3). Multiple screws (6) are fixed at the top of the filter element frame (3). The screws (6) pass through the top of the tube (1), and a nut (601) is screwed onto the top of the screws (6). After the filter element frame (3) is pushed into the reserved opening (2), the filter element (302) is blocked in the tube (1). The nut (601) cooperates with the screws (6) to suspend the filter element frame (3) in the tube (1).

2. The exhaust gas treatment pipeline with easy filter replacement according to claim 1, characterized in that: The inner wall of the tube (1) is fixed with a limiting ring (4). There are two limiting rings (4). The two limiting rings (4) are symmetrically distributed about the reserved opening (2). The filter element frame (3) is located between the two limiting rings (4). A rubber pad (401) is fixed on the side of the limiting ring (4) close to the filter element frame (3). The rubber pad (401) is clamped between the filter element frame (3) and the limiting ring (4).

3. The exhaust gas treatment pipeline with easy filter replacement according to claim 1, characterized in that: The inner ring surface of the filter element frame (3) is fixed with a baffle (301) at one end, and a push-in groove is opened at the other end of the inner ring surface of the filter element frame (3). A clamping ring (303) is inserted into the push-in groove. The clamping ring (303) is fixed in the push-in groove by screws (304). The clamping ring (303) and the baffle (301) clamp the filter element (302).

4. The exhaust gas treatment pipeline with easy filter replacement according to claim 3, characterized in that: A rubber pad (3011) is fixed on the side of the baffle (301) near the filter element (302).

5. The exhaust gas treatment pipeline with easy filter replacement according to claim 1, characterized in that: The bottom surface of the filter element frame (3) is fixed with a support plate (305). The support plate (305) has an arc-shaped plate structure. The width of the support plate (305) is greater than the width of the reserved opening (2). Both ends of the support plate (305) have side grooves (3051) on the inner ring surface. Rubber pads (3052) are fixed inside the side grooves (3051). The rubber pads (3052) are clamped between the support plate (305) and the tube (1) to produce elastic deformation.

6. The exhaust gas treatment pipeline with easy filter element replacement according to claim 1, characterized in that: The top end of the tube (1) is provided with a through hole (5) for a matching screw (6), and a rubber ring (501) is fixed inside the through hole (5) and sleeved on the screw (6).