A mounting device for a vibration pickup

CN224814686UActive Publication Date: 2026-09-29JIQING HIGH-SPEED RAILWAY CO LTD
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Patent Information

Application Number
CN202522518376.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-11-27
Publication Date
2026-09-29
Estimated Expiration
2035-11-27

AI Technical Summary

Technical Problem

现有的拾振器用线缆通常简单地引出并固定,在户外复杂环境下,尤其是在风力较大或雨雪天气时,悬空状态的线缆会受到较大的张力,此张力不仅可能传递至拾振器,影响其与安装基底的连接可靠性,导致数据采集失真,还可能直接导致线缆疲劳甚至断裂,造成信号中断,严重影响桥梁数据采集的准确性与长期可靠性

Benefits of technology

[0014](1)通过束线机构中的夹持组件固定拾振器的线缆,并实时检测线缆的张力,当线缆因风力或雨雪等外部因素导致张力过大时,压力传感器将信号传输至控制器,触发指示灯报警,提示需要调整线缆或等待天气好转;反之,指示灯显示正常,避免了线缆张力传递至拾振器影响连接可靠性或导致线缆断裂,从而保证了桥梁振动数据采集的长期准确性和可靠性。

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a kind of mounting device for pick-up, including the upper flange plate being connected with beam bottom, still include the lower flange plate for carrying pick-up, the middle web plate being connected between upper flange plate and lower flange plate, permanent magnet one for fixing pick-up is arranged on lower flange plate, lower flange plate is also provided with cable binding mechanism, cable binding mechanism is used to fix the cable of pick-up, through hole is arranged on middle web plate, cable passes through cable binding mechanism and through hole in sequence and is connected with computer, cable binding mechanism includes support seat, clamping component being set on support seat, clamping component is used to clamp and detect the tension of cable, support seat is provided with controller electrically connected with clamping component, lower flange plate is also provided with indicator light.The utility model provides mounting device for pick-up, it not only can reliably fix cable and can real-time monitoring the tension state of cable, ensure the reliability and accuracy of pick-up data acquisition.
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Description

Technical Field

[0001] This utility model relates to the field of bridge inspection technology, specifically to an installation device for a vibration pickup. Background Technology

[0002] Vibration pickups are crucial sensors used to measure the vibration response of structures such as bridges and buildings. In bridge monitoring, vibration pickups are typically installed at locations such as the bottom of beams to collect vibration data. They are widely used to acquire the vibration response of structures under environmental excitations or vehicle loads. By analyzing the vibration signals, the dynamic characteristics of the structure can be assessed, damage status can be identified, and critical data support can be provided for decisions regarding the safe operation and maintenance of the structure. Existing vibration pickup cables are usually simply led out and fixed. In complex outdoor environments, especially in strong winds or rain and snow, the suspended cables are subjected to significant tension. This tension may not only be transmitted to the pickup, affecting the reliability of its connection to the mounting base and causing data acquisition distortion, but may also directly lead to cable fatigue or even breakage, causing signal interruption and severely impacting the accuracy and long-term reliability of bridge data acquisition.

[0003] Existing vibration pickup installation devices make it difficult to fix the vibration pickup cable and detect its stress state, which affects the reliability and accuracy of the vibration pickup's data acquisition from the bridge. This utility model aims to solve the above-mentioned technical problems. Utility Model Content

[0004] To address the shortcomings of existing technologies, this utility model provides an installation device for a vibration pickup, which can not only reliably fix the cable but also monitor the cable tension in real time, ensuring the reliability and accuracy of the vibration pickup data acquisition.

[0005] To achieve the above objectives, the technical solution adopted by this utility model is as follows: an installation device for a vibration pickup includes an upper flange plate connected to the bottom of a beam, a lower flange plate for supporting the vibration pickup, and a middle web plate connected between the upper flange plate and the lower flange plate. A permanent magnet for fixing the vibration pickup is provided on the lower flange plate. A cable-binding mechanism is also provided on the lower flange plate for fixing the cable of the vibration pickup. A through hole is provided on the middle web plate, through which the cable passes sequentially and is connected to a computer. The cable-binding mechanism includes a support base and a clamping assembly provided on the support base. The clamping assembly is used to clamp and detect the tension of the cable. A controller electrically connected to the clamping assembly is provided on the support base. An indicator light is also provided on the lower flange plate, and the indicator light is electrically connected to the controller.

[0006] The support base is provided with a receiving groove. The clamping assembly includes a cable clamp plate that is oscillatingly disposed in the receiving groove, a spring connected at one end to the side of the cable clamp plate, and a pressure sensor that abuts against the other end of the spring. The pressure sensor is fixedly disposed in the receiving groove and is electrically connected to the controller. The cable clamp plate is provided with a plurality of slots for fixing the cable, and the cable is sequentially arranged to pass through a plurality of the slots.

[0007] The support base is provided with an inlet slot and an outlet slot that communicate with the receiving slot, and the edges of the inlet slot and the outlet slot are rounded.

[0008] The cable clip has a connecting post on its side, the spring is sleeved on the outside of the connecting post, and the end of the connecting post is detachably abutted against the pressure sensor.

[0009] The upper flange plate is provided with a second mounting hole and a second permanent magnet. The second permanent magnet is attracted to the bottom of the steel beam, and the second mounting hole is used to fix it to the bottom of the concrete beam.

[0010] Both the upper flange and the middle web are provided with several weight-reducing holes.

[0011] The lower flange plate is provided with a mounting hole, which is used to install different types of vibration pickups.

[0012] A first rib is provided between the upper flange and the middle web, and a second rib is provided between the middle web and the lower flange.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] (1) The cable of the vibration pickup is fixed by the clamping component in the cable harness mechanism and the tension of the cable is detected in real time. When the cable tension is too high due to external factors such as wind or rain and snow, the pressure sensor transmits the signal to the controller, triggering the indicator light alarm, indicating that the cable needs to be adjusted or the weather needs to be improved; otherwise, the indicator light shows normal, avoiding the cable tension from being transmitted to the vibration pickup, affecting the connection reliability or causing the cable to break, thereby ensuring the long-term accuracy and reliability of bridge vibration data acquisition.

[0015] (2) The upper flange plate is provided with two permanent magnets and two mounting holes, which are used to be attracted to the bottom of the steel beam or fixed to the bottom of the concrete beam, respectively. The lower flange plate is provided with one permanent magnet and one mounting hole for installing different types of vibration pickups, so that the device can adapt to beams of different materials and various vibration pickup models, and the installation device has stronger adaptability.

[0016] (3) Weight reduction holes are provided on the upper flange plate and the middle web plate to effectively reduce the weight of the device. At the same time, rib plate one and rib plate two are provided between the upper flange plate and the middle web plate, and between the middle web plate and the lower flange plate, respectively, which enhances the overall structural strength, reduces the load on the installation device, and makes the vibration pickup more stable and reliable. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0018] Figure 2 This is a schematic diagram of the structure of the lower flange plate of this utility model;

[0019] Figure 3 This is a schematic diagram of the structure of the present invention through the hole;

[0020] Figure 4 This is a schematic diagram of the wire harness mechanism of this utility model;

[0021] Figure 5 This is an exploded view of the wire-binding mechanism of this utility model;

[0022] Figure 6 This is a schematic diagram of the connection structure between the wire harness mechanism and the cable of this utility model;

[0023] Figure 7 This is a schematic diagram of the installation structure of this utility model.

[0024] In the diagram: 1. Upper flange plate; 11. Mounting hole 2; 12. Permanent magnet 2; 2. Lower flange plate; 21. Permanent magnet 1; 22. Mounting hole 1; 23. Indicator light; 3. Middle web plate; 31. Through hole; 4a. Rib 1; 4b. Rib 2; 5. Weight reduction hole; 6. Cable harness mechanism; 61. Support base; 611. Receiving groove; 612. Cable inlet groove; 613. Cable outlet groove; 62. Clamping assembly; 621. Cable clamp; 6211. Slot; 622. Spring; 623. Pressure sensor; 624. Connecting post; 7. Vibration pickup; 8. Cable. Detailed Implementation

[0025] To more clearly illustrate the technical features of this solution, the following detailed implementation method will be used to explain the solution.

[0026] See Figures 1-7An installation device for a vibration pickup 7 includes an upper flange plate 1 connected to the bottom of a beam, a lower flange plate 2 for supporting the vibration pickup 7, and a middle web plate 3 connected between the upper flange plate 1 and the lower flange plate 2. A permanent magnet 21 for fixing the vibration pickup 7 is provided on the lower flange plate 2. A cable harnessing mechanism 6 is also provided on the lower flange plate 2 for fixing the cable 8 of the vibration pickup 7. A through hole 31 is provided on the middle web plate 3. The cable 8 passes through the cable harnessing mechanism 6 and the through hole 31 in sequence and is connected to a computer. The cable harnessing mechanism 6 includes a support base 61 and a clamping assembly 62 provided on the support base 61. The clamping assembly 62 is used to clamp and detect the tension of the cable 8. A controller electrically connected to the clamping assembly 62 is provided on the support base 61. An indicator light 23 is also provided on the lower flange plate 2 and is electrically connected to the controller.

[0027] The support base 61 is provided with a receiving groove 611. The clamping assembly 62 includes a cable clamping plate 621 that is oscillatingly disposed in the receiving groove 611, a spring 622 connected at one end to the side of the cable clamping plate 621, and a pressure sensor 623 that abuts against the other end of the spring 622. The pressure sensor 623 is fixedly disposed in the receiving groove 611 and is electrically connected to the controller. The cable clamping plate 621 is provided with a plurality of slots 6211 for fixing the cable 8. The cable 8 is arranged to pass through a plurality of slots 6211 in sequence. Specifically, the controller is configured to control the indicator light 23 to issue an alarm signal when the pressure value detected by the pressure sensor 623 exceeds a preset threshold.

[0028] The support base 61 is provided with an inlet groove 612 and an outlet groove 613 that are connected to the receiving groove 611. The edges of the inlet groove 612 and the outlet groove 613 are rounded.

[0029] A connecting post 624 is provided on the side of the cable clamp 621. A spring 622 is sleeved on the outside of the connecting post 624. The end of the connecting post 624 is detachably abutted against the pressure sensor 623. That is, the end of the connecting post 624 and the sensing surface of the pressure sensor 623 form a detachable abutting fit. When the connecting post 624 presses against the pressure sensor 623, the pressure sensed by the pressure sensor 623 increases.

[0030] The upper flange plate 1 is provided with mounting holes 21 and permanent magnets 212 respectively. The permanent magnets 212 are attracted to the bottom of the steel beam, and the mounting holes 211 are used to fix it to the bottom of the concrete beam.

[0031] Both the upper flange plate 1 and the middle web plate 3 are provided with several weight-reducing holes 5. Specifically, the several arrayed weight-reducing holes 5 provided on the upper flange plate 1 and the middle web plate 3 effectively reduce the overall weight of the device while ensuring structural strength.

[0032] The lower flange plate 2 is provided with mounting hole 22, which is used to install different types of vibration pickups 7.

[0033] Rib 4a is provided between the upper flange 1 and the middle web 3, and rib 4b is provided between the middle web 3 and the lower flange 2.

[0034] The specific working process of this utility model:

[0035] When the tension on the suspended cable 8 is too high, such as due to strong winds or rain and snow, it not only affects the reliability of the connection between the cable 8 and the vibration pickup 7, but also makes the cable 8 susceptible to damage and breakage, thus affecting the accuracy and reliability of bridge data acquisition. When the tension on the cable 8 is too high, the cable 8 causes the cable clamp 621 to swing against the elastic force of the spring 622, causing the connecting post 624 to contact the pressure sensor 623. If the pressure sensor 623 experiences high pressure, the controller will analyze and process the data and send a command to the indicator light 23, causing the indicator light 23 to light up red, indicating that the vibration pickup 7 does not meet the data acquisition requirements. The cable 8 needs to be lengthened or the weather needs to be improved. If the tension on the cable 8 is low due to the external environment, the tension on the cable clamp 621 is low, and the cable clamp 621 rotates less against the elastic force of the spring 622. The pressure sensor 623 senses that the pressure of the spring 622 is low, and the indicator light 23 lights up green, indicating that the connection between the cable 8 and the vibration pickup 7 is firm and reliable, which is more conducive to the accurate acquisition of bridge data.

[0036] The cable 8 of the vibration pickup 7 is fixed by the clamping component 62 in the cable harness mechanism 6, and the tension of the cable 8 is detected in real time. When the tension of the cable 8 is too high due to external factors such as wind or rain and snow, the pressure sensor 623 transmits the signal to the controller, triggering the indicator light 23 to alarm, indicating that the cable 8 needs to be adjusted or waiting for the weather to improve; otherwise, the indicator light 23 shows normal, which avoids the tension of the cable 8 being transmitted to the vibration pickup 7, affecting the connection reliability or causing the cable 8 to break, thereby ensuring the long-term accuracy and reliability of bridge vibration data acquisition.

[0037] The upper flange plate 1 is provided with a permanent magnet 212 and a mounting hole 211, which are used to be attracted to the bottom of the steel beam or fixed to the bottom of the concrete beam, respectively. The lower flange plate 2 is provided with a permanent magnet 121 and a mounting hole 122 for installing different types of vibration pickups 7, so that the device can adapt to beams of different materials and various vibration pickup 7 models, making the installation device more adaptable.

[0038] Weight reduction holes 5 are provided on the upper flange plate 1 and the middle web plate 3 to effectively reduce the weight of the device. At the same time, rib plate 1 4a and rib plate 2 4b are respectively provided between the upper flange plate 1 and the middle web plate 3 and between the middle web plate 3 and the lower flange plate 2, which enhances the overall structural strength, reduces the load on the installation device, and makes the vibration pickup 7 more stable and reliable to install.

[0039] Technical features not described in detail in this solution are based on conventional operations and general understanding of those skilled in the art, and are therefore not elaborated upon here. Technical features not described in this utility model can be implemented using existing technology, and will not be repeated here. Of course, the above description is not intended to limit this utility model, nor is it limited to the examples given above. Any changes, modifications, additions, or substitutions made by those skilled in the art within the scope of this utility model should also fall within the protection scope of this utility model.

Claims

1. A mounting device for a vibration pickup, comprising an upper flange plate (1) connected to the bottom of a beam, characterized in that, It also includes a lower flange plate (2) for supporting the vibration pickup (7), and a middle web plate (3) connecting the upper flange plate (1) and the lower flange plate (2). The lower flange plate (2) is provided with a permanent magnet (21) for fixing the vibration pickup (7). The lower flange plate (2) is also provided with a wire harness mechanism (6) for fixing the cable (8) of the vibration pickup (7). The middle web plate (3) is provided with a through hole (31) through which the cable (8) passes in sequence. The cable harness mechanism (6) and the through hole (31) are connected to a computer. The cable harness mechanism (6) includes a support base (61) and a clamping assembly (62) disposed on the support base (61). The clamping assembly (62) is used to clamp and detect the tension of the cable (8). The support base (61) is provided with a controller electrically connected to the clamping assembly (62). The lower flange plate (2) is also provided with an indicator light (23) electrically connected to the controller.

2. The mounting device for a vibration pickup according to claim 1, characterized in that, The support base (61) is provided with a receiving groove (611). The clamping assembly (62) includes a cable clamp plate (621) swingably disposed in the receiving groove (611), a spring (622) connected at one end to the side of the cable clamp plate (621), and a pressure sensor (623) abutting against the other end of the spring (622). The pressure sensor (623) is fixedly disposed in the receiving groove (611). The pressure sensor (623) is electrically connected to the controller. The cable clamp plate (621) is provided with a plurality of slots (6211) for fixing the cable (8). The cable (8) is arranged to pass through a plurality of slots (6211) in sequence.

3. The mounting device for a vibration pickup according to claim 2, characterized in that, The support base (61) is provided with an inlet groove (612) and an outlet groove (613) that communicate with the receiving groove (611), and the edges of the inlet groove (612) and the outlet groove (613) are rounded.

4. The mounting device for a vibration pickup according to claim 3, characterized in that, The cable clip (621) has a connecting post (624) on its side. The spring (622) is sleeved on the outside of the connecting post (624). The end of the connecting post (624) is detachably abutted against the pressure sensor (623).

5. The mounting device for a vibration pickup according to claim 1, characterized in that, The upper flange plate (1) is provided with mounting hole 2 (11) and permanent magnet 2 (12). The permanent magnet 2 (12) is attracted to the bottom of the steel beam, and the mounting hole 2 (11) is used to fix it to the bottom of the concrete beam.

6. The mounting device for a vibration pickup according to claim 1, characterized in that, Both the upper flange plate (1) and the middle web plate (3) are provided with several weight reduction holes (5).

7. The mounting device for a vibration pickup according to claim 1, characterized in that, The lower flange plate (2) is provided with a mounting hole (22), which is used to install different types of vibration pickups (7).

8. The mounting device for a vibration pickup according to claim 1, characterized in that, A rib plate 1 (4a) is provided between the upper flange plate (1) and the middle web plate (3), and a rib plate 2 (4b) is provided between the middle web plate (3) and the lower flange plate (2).