Balanced heating mechanism for non-phosphorus degreasing agent processing

CN224815157UActive Publication Date: 2026-09-29安徽光华表面技术有限公司
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Patent Information

Application Number
CN202522254540.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-10-24
Publication Date
2026-09-29
Estimated Expiration
2035-10-24

AI Technical Summary

Technical Problem

[0003]在现有技术中,无磷脱脂剂在对金属表面处理时通常会用到加热机构,参照专利公告号为CN215163172U的中国实用新型专利记载的内容,对于该装置内的加热方式,其通常会利用边缘处的加热板来对脱脂剂进行加热,加热速率相对较慢,亟须改进

Benefits of technology

[0015](1)通过启动支撑架板外侧的驱动电机,以带动转动轴杆在轴承环的内侧进行旋转,从而带动转动筒和挡板一同进行旋转,进而得以对脱脂剂进行翻动,此时辅助管轴在移动板上转动,同时由供电模块和电线的配合使得导线筒上的若干组电加热杆得以进行工作,且翻动的脱脂剂不断与等间距分布的电加热杆进行接触,以对脱脂剂进行加热处理,实现了对脱脂剂的全面均衡加热功能,加热速率相对更快,显著提高了对脱脂剂的加热效率;

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Abstract

The utility model belongs to the field of non - phosphorus degreasing agent processing technology, specifically disclose there is for non - phosphorus degreasing agent processing comprehensive balanced formula heating mechanism, for solving the heating mode in the prior art device, it usually will utilize the heating plate at the edge to carry out heating to degreasing agent, and the heating rate is relatively slow Problem, specifically including support frame board, the outside middle clamping of support frame board Fixed installation has drive motor, the output shaft of drive motor is connected with rotary axle rod, and the other end clamping of rotary axle rod is connected with rotary cylinder, and one end of rotary cylinder is provided with baffle, and the other side fixed connection of baffle has auxiliary pipe shaft, and one side of support frame board is provided with moving plate, and the outside middle clamping of moving plate Fixed installation has power module, and the wire cylinder is clamped and connected on power module, and the periphery clamping of wire cylinder is connected with a plurality of groups of electric heating rod, realize the comprehensive balanced heating function to degreasing agent, and the heating rate is relatively faster, and the heating efficiency of degreasing agent is improved significantly.
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Description

Technical Field

[0001] This utility model relates to the field of phosphorus-free degreasing agent processing technology, and in particular to a fully balanced heating mechanism for phosphorus-free degreasing agent processing. Background Technology

[0002] The heating mechanism for processing with phosphorus-free degreasing agents is a heat supply and temperature control system specifically designed for the application of phosphorus-free, environmentally friendly degreasing agents in metal surface treatment processes. Its core function is to significantly enhance the chemical cleaning efficiency of the degreasing agent by precisely and uniformly raising and maintaining its working temperature, ensuring optimal degreasing quality while eliminating the need for phosphorus addition.

[0003] In the prior art, phosphorus-free degreasing agents usually use a heating mechanism when treating metal surfaces. According to the content of Chinese utility model patent with patent publication number CN215163172U, the heating method in this device usually uses a heating plate at the edge to heat the degreasing agent. The heating rate is relatively slow and needs to be improved.

[0004] To address the aforementioned technical deficiencies, a solution is proposed that achieves comprehensive and balanced heating of the degreasing agent, with a relatively faster heating rate, significantly improving the heating efficiency of the degreasing agent. Utility Model Content

[0005] The purpose of this invention is to provide a fully balanced heating mechanism for processing with phosphorus-free degreasing agents, in order to solve the problems mentioned above.

[0006] The purpose of this utility model can be achieved through the following technical solution: a fully balanced heating mechanism for processing phosphorus-free degreasing agents, including a support frame plate, a drive motor is fixedly installed in the middle of the outer side of the support frame plate, the output shaft of the drive motor is connected to a rotating shaft, the other end of the rotating shaft is fixedly connected to a rotating cylinder, a baffle is provided at one end of the rotating cylinder, and an auxiliary tube shaft is fixedly connected to the other side of the baffle.

[0007] A movable plate is provided on one side of the support frame plate, and a power supply module is fixedly installed in the middle of the outer side of the movable plate. A wire tube is fixedly connected to the power supply module, and several sets of electric heating rods are fixedly connected to the periphery of the wire tube.

[0008] Preferably, the bottom of the movable plate is fixedly connected to two sets of connecting slide rods, and the ends of the connecting slide rods are threaded with threaded rings, with the threaded rings located on the outside of the support frame plate.

[0009] Preferably, the bottom of the support frame plate has a through-hole, and the connecting slide rod is connected to the support frame plate through the through-hole.

[0010] Preferably, the rotating cylinder is fixedly connected to an inlet / outlet pipe in the middle, a sealing plug is installed on the inlet / outlet pipe, and an internally threaded ring plate is movably connected to the periphery of the baffle, and the internally threaded ring plate is threadedly connected to the rotating cylinder.

[0011] Preferably, the support frame plate has an L-shaped cross-section, a bearing ring is snapped onto the support frame plate, and the rotating shaft is located inside the bearing ring. The auxiliary tube shaft is movably connected to the movable plate.

[0012] Preferably, the baffle has a through hole, and one end of the wire tube passes through the auxiliary tube shaft and the through hole and is located inside the rotating cylinder.

[0013] Preferably, several groups of the electric heating rods are evenly distributed on the wire tube, and the electric heating rods are connected to the power supply module through wires inside the wire tube.

[0014] The beneficial effects of this utility model are:

[0015] (1) By starting the drive motor on the outside of the support frame plate, the rotating shaft is driven to rotate on the inside of the bearing ring, thereby driving the rotating cylinder and the baffle to rotate together, so as to turn the degreasing agent. At this time, the auxiliary tube shaft rotates on the moving plate. At the same time, the power supply module and the wire cooperate to enable several sets of electric heating rods on the wire cylinder to work. The turned degreasing agent continuously contacts the equally spaced electric heating rods to heat the degreasing agent, realizing the comprehensive and balanced heating function of the degreasing agent. The heating rate is relatively faster, which significantly improves the heating efficiency of the degreasing agent.

[0016] (2) First, remove the screw rings on the two sets of connecting slide rods in the reverse spiral direction, then remove the inner thread ring plate on the outer periphery of the spiral baffle, so that the inner thread ring plate is separated from the rotating cylinder. Then, move the two sets of connecting slide rods out from the inside of the two sets of connecting holes. At this time, the moving plate can be separated from the support frame plate, and the baffle is separated from the rotating cylinder. The unobstructed maintenance function of the electric heating rod is realized through the disassembly process of the heating mechanism. The operation is simple. Attached Figure Description

[0017] The present invention will be further described below with reference to the accompanying drawings;

[0018] Figure 1 This is a three-dimensional structural view of the entire utility model;

[0019] Figure 2 This is a schematic cross-sectional view of the overall structure of this utility model;

[0020] Figure 3 This is a schematic diagram of the connection structure of the rotating cylinder in this utility model;

[0021] Figure 4This is a schematic diagram of the connection structure of the guide tube in this utility model;

[0022] Figure 5 This is a schematic diagram of the connection structure between the movable plate and the support frame plate in this utility model.

[0023] Legend: 1. Support frame plate; 2. Drive motor; 3. Rotating shaft; 4. Rotating cylinder; 5. Baffle; 6. Auxiliary tube shaft; 7. Internal threaded ring plate; 8. Moving plate; 9. Power supply module; 10. Wire tube; 11. Electric heating rod; 12. Connecting slide rod; 13. Threaded ring; 14. Connecting hole; 15. Inlet and outlet pipes; 16. Sealing plug; 17. Bearing ring; 18. Through hole. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] Example 1: The application background of this utility model is based on the treatment process of metal surface by phosphorus-free degreasing agent. This treatment process requires the use of a heating mechanism to improve the treatment efficiency. The technical solution of this utility model is to solve the problem of the heating method in the existing device, which usually uses a heating plate at the edge to heat the degreasing agent, and the heating rate is relatively slow.

[0026] Please see Figures 1-5 As shown, this embodiment is a fully balanced heating mechanism for processing without phosphorus degreasing agents. It includes a support frame plate 1, a drive motor 2 is fixedly installed in the middle of the outer side of the support frame plate 1, the output shaft of the drive motor 2 is connected to a rotating shaft 3, the other end of the rotating shaft 3 is fixedly connected to a rotating cylinder 4, a baffle 5 is provided at one end of the rotating cylinder 4, an auxiliary tube shaft 6 is fixedly connected to the other side of the baffle 5, a movable plate 8 is provided on one side of the support frame plate 1, a power supply module 9 is fixedly installed in the middle of the outer side of the movable plate 8, a wire tube 10 is fixedly connected to the power supply module 9, and several sets of electric heating rods 11 are fixedly connected to the periphery of the wire tube 10.

[0027] The cross-sectional shape of the support frame plate 1 is L-shaped. A bearing ring 17 is snapped onto the support frame plate 1, and the rotating shaft 3 is located inside the bearing ring 17. The auxiliary tube shaft 6 is movably connected to the moving plate 8. The rotating shaft 3 drives the rotating cylinder 4 to rotate, so as to initially agitate the degreasing agent.

[0028] A through hole 18 is provided on the baffle 5. One end of the wire tube 10 passes through the auxiliary tube shaft 6 and the through hole 18 and is located inside the rotating cylinder 4. Several sets of electric heating rods 11 are evenly distributed on the wire tube 10, and the electric heating rods 11 are connected to the power supply module 9 through the wires inside the wire tube 10. The power supply module 9 and the wires enable the several sets of electric heating rods 11 to heat the degreasing agent.

[0029] Specifically, by activating the drive motor 2 on the outside of the support frame plate 1, the rotating shaft 3 is driven to rotate inside the bearing ring 17, thereby driving the rotating cylinder 4 and the baffle 5 to rotate together, thus turning the degreasing agent. At this time, the auxiliary tube shaft 6 rotates on the moving plate 8, and the cooperation of the power supply module 9 and the wires enables several sets of electric heating rods 11 on the wire cylinder 10 to work. The turning degreasing agent continuously contacts the equally spaced electric heating rods 11 to heat the degreasing agent, realizing the comprehensive and balanced heating function of the degreasing agent. The heating rate is relatively faster, significantly improving the heating efficiency of the degreasing agent.

[0030] Example 2: Please refer to Figures 1-5 As shown, this embodiment is a fully balanced heating mechanism for processing without phosphorus degreasing agents. Two sets of connecting slide rods 12 are fixedly connected to the bottom of the moving plate 8. The ends of the connecting slide rods 12 are threaded with screw rings 13, and the screw rings 13 are located on the outside of the support frame plate 1. The bottom of the support frame plate 1 is provided with a connecting hole 14, and the connecting slide rods 12 are connected to the support frame plate 1 through the connecting hole 14. The moving plate 8 is connected to the support frame plate 1 through the cooperation of the connecting slide rods 12 and the connecting hole 14.

[0031] The rotating cylinder 4 is fixedly connected to the inlet and outlet pipe 15, and a sealing plug 16 is installed on the inlet and outlet pipe 15. The outer periphery of the baffle 5 is movably connected to the internal threaded ring plate 7, and the internal threaded ring plate 7 is threadedly connected to the rotating cylinder 4. The baffle 5 is installed at one end of the rotating cylinder 4 through the threaded connection between the internal threaded ring plate 7 and the rotating cylinder 4.

[0032] Specifically, first, the screw rings 13 on the two sets of connecting slide rods 12 are removed by reverse spiral, and then the internal threaded ring plate 7 on the periphery of the spiral baffle 5 is removed, so that the internal threaded ring plate 7 is separated from the rotating cylinder 4. Then, the two sets of connecting slide rods 12 are moved out from the inside of the two sets of connecting holes 14. At this time, the moving plate 8 can be separated from the support frame plate 1, and the baffle 5 can be separated from the rotating cylinder 4. The disassembly process of the heating mechanism realizes the unobstructed maintenance function of the electric heating rod 11, and the operation is simple.

[0033] As can be seen from Embodiments 1 and 2, by activating the drive motor 2 on the outside of the support frame plate 1, the rotating shaft 3 is driven to rotate inside the bearing ring 17, thereby driving the rotating cylinder 4 and the baffle 5 to rotate together, thus turning the degreasing agent. At this time, the auxiliary tube shaft 6 rotates on the moving plate 8, and the cooperation of the power supply module 9 and the wires enables several sets of electric heating rods 11 on the wire cylinder 10 to work. The turning degreasing agent continuously contacts the equally spaced electric heating rods 11 to heat the degreasing agent, realizing the comprehensive and balanced heating function of the degreasing agent. The heating rate is relatively faster, and the heating efficiency of the degreasing agent is significantly improved.

[0034] The above description is merely an example and illustration of the structure of this utility model. Those skilled in the art can make various modifications or additions to the specific embodiments described or use similar methods to replace them, as long as they do not deviate from the structure of the utility model or exceed the scope defined in the claims, they should all fall within the protection scope of this utility model.

Claims

1. A fully balanced heating mechanism for processing with phosphorus-free degreasing agents, comprising a support frame (1), characterized in that: A drive motor (2) is fixedly installed in the middle of the outer side of the support frame plate (1). The output shaft of the drive motor (2) is connected to a rotating shaft (3). The other end of the rotating shaft (3) is fixedly connected to a rotating cylinder (4). A baffle (5) is provided at one end of the rotating cylinder (4). An auxiliary tube shaft (6) is fixedly connected to the other side of the baffle (5). A movable plate (8) is provided on one side of the support frame plate (1). A power supply module (9) is fixedly installed in the middle of the outer side of the movable plate (8). A wire tube (10) is fixedly connected to the power supply module (9). Several sets of electric heating rods (11) are fixedly connected to the outer periphery of the wire tube (10).

2. The fully balanced heating mechanism for phosphorus-free degreasing agent processing according to claim 1, characterized in that, The bottom of the movable plate (8) is fixedly connected to two sets of connecting slide rods (12), and the ends of the connecting slide rods (12) are threaded with threaded rings (13), and the threaded rings (13) are located on the outside of the support frame plate (1).

3. The fully balanced heating mechanism for phosphorus-free degreasing agent processing according to claim 2, characterized in that, The bottom of the support frame plate (1) is provided with a connecting hole (14), and the connecting slide rod (12) is connected to the support frame plate (1) through the connecting hole (14).

4. The fully balanced heating mechanism for phosphorus-free degreasing agent processing according to claim 3, characterized in that, The rotating cylinder (4) is fixedly connected to the inlet and outlet pipe (15), and a sealing plug (16) is installed on the inlet and outlet pipe (15). The outer periphery of the baffle (5) is movably connected to the internal threaded ring plate (7), and the internal threaded ring plate (7) is threadedly connected to the rotating cylinder (4).

5. The fully balanced heating mechanism for phosphorus-free degreasing agent processing according to claim 1, characterized in that, The cross-sectional shape of the support frame plate (1) is L-shaped. A bearing ring (17) is snapped onto the support frame plate (1), and the rotating shaft (3) is located inside the bearing ring (17). The auxiliary tube shaft (6) is movably connected to the moving plate (8).

6. The fully balanced heating mechanism for phosphorus-free degreasing agent processing according to claim 1, characterized in that, The baffle (5) has a through hole (18) through it, and one end of the wire tube (10) passes through the auxiliary tube shaft (6) and the through hole (18) and is located inside the rotating tube (4).

7. The fully balanced heating mechanism for phosphorus-free degreasing agent processing according to claim 6, characterized in that, Several sets of electric heating rods (11) are evenly distributed on the wire tube (10), and the electric heating rods (11) are connected to the power supply module (9) through the wires inside the wire tube (10).

Citation Information

Patent Citations

  • All-dimensional heating device for non-phosphorus degreasing agent

    CN215163172U