A double-width cloth drying machine with real-time heating power adjustment
Patent Information
- Application Number
- CN202521960571.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-12
- Publication Date
- 2026-09-29
- Estimated Expiration
- 2035-09-12
AI Technical Summary
[0004]本实用新型的目的在于提供一种加热功率实时调整的双幅布料烘干机,以解决上述背景技术提出烘干装置难以根据布料的实际厚度或宽度进行调整,造成能耗的损失,影响设备使用效率的问题
[0013]与现有技术相比,本实用新型的有益效果是:本实用新型通过贴合滚杆在贴合传输杆后,对弹性连接杆的位置产生的变化通过位置传感器检测,判断布料的厚度,调节块的调节位置可限定布料的宽度,检测后通过滑动架和升降台调控加热板的位置,配合加热箱进行实时适应性调节烘干温度,提高烘干机的使用效率;在布料的传输过程中,通过推块在导向杆内部斜槽中的伸缩调节,带动导向杆进行升降抖动调节,使得搭在抖动杆上的布料进行抖动,让烘干受热更均匀,提高烘干效率。
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Figure CN224815316U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of textile technology, specifically to a double-width fabric dryer with real-time adjustable heating power. Background Technology
[0002] Fabric dryers are key equipment in the textile printing and dyeing finishing process. They are used to remove moisture from fabrics to achieve a suitable moisture content, while also improving the fabric's hand feel and stability. Double-width fabric dryers are used to dry two batches of fabrics simultaneously.
[0003] Existing fabric drying equipment uses a conveyor structure to transport fabric into the drying chamber at a certain speed for drying. Since fabric thickness and width vary, the drying equipment needs to adapt to different types of fabric. However, existing equipment struggles to adjust to the specific fabric conditions, leading to either insufficient or excessive drying. This also makes it difficult to control energy consumption and affects equipment efficiency. Therefore, optimization and improvement are necessary. Utility Model Content
[0004] The purpose of this invention is to provide a double-width fabric dryer with real-time adjustable heating power, in order to solve the problem mentioned in the background art that the drying device is difficult to adjust according to the actual thickness or width of the fabric, resulting in energy loss and affecting the efficiency of equipment use.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a double-width fabric dryer with real-time adjustable heating power, comprising: a dryer frame, a heating box fixedly installed on the outer side of the dryer frame, an exhaust fan fixedly installed inside the top wall of the heating box, and a temperature control adjustment component and a vibration adjustment component: the temperature control adjustment component includes a guide frame and a positioning frame, the guide frame is fixedly connected to one side of the top of the dryer frame, and a transmission rod is connected to the inner side of the guide frame, with a fitting roller at the top of the transmission rod; the positioning frame is fixedly connected to the inner top wall of the heating box, and a heating plate is connected to the bottom of the positioning frame; the temperature control adjustment component is used for real-time adjustment of the heating power; the vibration adjustment component includes an adjustment frame, the adjustment frame is fixedly installed at the top center of the dryer frame, a vibration rod is connected to the inner side of the adjustment frame, and a push block is provided at the top of the adjustment frame; the vibration adjustment component is used for vibration adjustment during fabric transmission.
[0006] Preferably, an adjusting block is slidably connected to the inner top of the guide frame, and position sensors are fixedly installed at both ends of the adjusting block.
[0007] Preferably, a connecting plate is fixedly connected to the middle of both ends of the adjusting block, and an elastic connecting rod is connected to the inner side of the connecting plate. The fitting roller is rotatably connected to the bottom end of the elastic connecting rod.
[0008] Preferably, a ventilator is fixedly installed on the inner side of the positioning frame, and two ventilators are provided.
[0009] Preferably, the bottom end of the positioning frame is fixedly connected to a sliding frame, and the bottom end of the sliding frame is slidably connected to a lifting platform, and the heating plate is fixedly connected to the bottom end of the lifting platform.
[0010] Preferably, a guide rod is slidably connected to the inner top wall of the adjustment frame, and the shaking rod is fixedly connected to the bottom end of the guide rod.
[0011] Preferably, a telescopic rod is fixedly installed at the top of the adjusting frame, and the push block is fixedly connected to the outside of the telescopic rod.
[0012] Preferably, the inner side of the guide rod is provided with an inclined groove that is slidably connected to the push block.
[0013] Compared with the prior art, the beneficial effects of this utility model are as follows: This utility model uses a position sensor to detect changes in the position of the elastic connecting rod after the bonding roller is bonded to the transmission rod, thereby determining the thickness of the fabric. The adjustment position of the adjusting block can limit the width of the fabric. After detection, the position of the heating plate is adjusted by the sliding frame and the lifting platform, and the drying temperature is adjusted in real time in conjunction with the heating box, thereby improving the efficiency of the dryer. During the fabric transmission process, the extension and retraction adjustment of the push block in the inclined groove inside the guide rod drives the guide rod to lift and shake, causing the fabric on the shaking rod to shake, making the drying more uniform and improving the drying efficiency. Attached Figure Description
[0014] Figure 1 This is a three-dimensional structural diagram of the present invention; Figure 2 This is a schematic diagram of a partially separated three-dimensional structure of the temperature control and adjustment component of this utility model; Figure 3 This is a schematic diagram of the partial separation of the positioning frame and heating plate of this utility model. Figure 4 This is a schematic diagram of the partial separation three-dimensional structure of the vibration adjustment component of this utility model.
[0015] In the diagram: 1. Drying rack; 2. Heating box; 3. Exhaust fan; 4. Guide frame; 5. Adjusting frame; 6. Positioning frame; 7. Transmission rod; 8. Adjusting block; 9. Position sensor; 10. Connecting plate; 11. Elastic connecting rod; 12. Adhesive roller; 13. Ventilation fan; 14. Sliding frame; 15. Lifting platform; 16. Heating plate; 17. Guide rod; 18. Inclined groove; 19. Vibrating rod; 20. Telescopic rod; 21. Push block. Detailed Implementation
[0016] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. This application will now be described in detail with reference to the accompanying drawings and embodiments.
[0017] To enable those skilled in the art to better understand the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present application, and not all embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative effort should fall within the scope of protection of the present application.
[0018] like Figure 1 - Figure 4 As shown, this application provides a double-width fabric dryer with real-time adjustable heating power, including: a dryer frame 1, a heating box 2 fixedly installed on the outer side of the dryer frame 1, a constant heating temperature set inside the heating box 2, and an exhaust fan 3 fixedly installed inside the top wall of the heating box 2 to exhaust the humid air generated during drying, thereby improving the drying effect; the temperature control adjustment component includes a guide frame 4 and a positioning frame 6, the guide frame 4 is fixedly connected to the top side of the dryer frame 1, and a transmission rod 7 is connected to the inner side of the guide frame 4, with a fitting roller 12 at the top of the transmission rod 7; the positioning frame 6 is fixedly connected to the inner top wall of the heating box 2, and a heating plate 16 is connected to the bottom end of the positioning frame 6; the temperature control adjustment component is used for real-time adjustment of the heating power; specifically, as shown... Figure 2 As shown, an adjusting block 8 is slidably connected to the top inner side of the guide frame 4. The adjusting block 8 slides and is positioned inside the guide frame 4 to adjust the range of the fabric on the transmission rod 7 according to different widths of fabric. Position sensors 9 are fixedly installed at both ends of the adjusting block 8.
[0019] Specifically, such as Figure 2As shown, connecting plates 10 are fixedly connected to the middle of both ends of the adjusting block 8. An elastic connecting rod 11 is connected to the inner side of the connecting plate 10. The fitting roller 12 is rotatably connected to the bottom end of the elastic connecting rod 11. The upper and lower ends of the spring on the outer side of the elastic connecting rod 11 are fixed to the connecting plate 10 and the fitting roller 12. The fitting roller 12 is pressed and fitted onto the transmission rod 7 by the elastic force of the spring. The elastic connecting rod 11 will be in different positions depending on the rear end of the fabric.
[0020] Specifically, such as Figure 3 As shown, a fan 13 is fixedly installed on the inner side of the positioning frame 6. There are two fans 13. The fans 13 can accelerate the air flow inside the heating box 2 and improve the drying effect.
[0021] Specifically, such as Figure 3 As shown, a sliding frame 14 is fixedly connected to the bottom of the positioning frame 6, and a lifting platform 15 is slidably connected to the bottom of the sliding frame 14. The heating plate 16 is fixedly connected to the bottom of the lifting platform 15. The sliding frame 14 controls the position of the lifting platform 15 to slide and adjust the position according to the width of the fabric to accurately dry the position.
[0022] The vibration adjustment assembly includes an adjustment frame 5, which is fixedly installed at the top center of the dryer frame 1. A vibration rod 19 is connected to the inner side of the adjustment frame 5, and a push block 21 is provided at the top of the adjustment frame 5. The vibration adjustment assembly is used for vibration adjustment during fabric transmission.
[0023] Specifically, such as Figure 4 As shown, a guide rod 17 is slidably connected to the inner top wall of the adjusting frame 5, and a shaking rod 19 is fixedly connected to the bottom end of the guide rod 17. A spring is connected to the outer side of the guide rod 17, and the spring is fixedly connected to the shaking rod 19 and the adjusting frame 5. The spring itself can be used to reset the guide rod 17, which has lost its limiting force. After the guide rod 17 is adjusted by external force, it can slide back and forth on the inner side of the adjusting frame 5, so that the fabric draped on the shaking rod 19 can be shaken, thereby increasing the drying effect.
[0024] Specifically, such as Figure 4 As shown, a telescopic rod 20 is fixedly installed at the top of the adjusting frame 5, and a push block 21 is fixedly connected to the outside of the telescopic rod 20. An inclined groove 18 that is slidably connected to the push block 21 is provided on the inner side of the guide rod 17. The push block 21 is stuck in the inner side of the inclined groove 18. Through the reciprocating movement of the telescopic rod 20, the guide rod 17 can be driven to lift and adjust.
[0025] In this embodiment: After the bonding roller 12 is bonded to the transmission rod 7, the change in the position of the elastic connecting rod 11 is detected by the position sensor 9 to determine the thickness of the fabric. The adjustment position of the adjusting block 8 can limit the width of the fabric. After detection, the position of the heating plate 16 is adjusted by the sliding frame 14 and the lifting platform 15, and the drying temperature is adjusted in real time in conjunction with the heating box 2. During the fabric transmission process, the push block 21 is extended and retracted in the inclined groove 18 inside the guide rod 17 to drive the guide rod 17 to perform lifting and shaking adjustment, so that the fabric on the shaking rod 19 shakes, making the drying and heating more uniform.
[0026] The specific solution is as follows: When drying double-width fabric, the position of the adjusting block 8 is first adjusted according to the width of the two pieces of fabric. Then, the two pieces of fabric are respectively draped over the outside of the conveyor rod 7 for transmission. At this time, the bonding roller 12 is pressed against the conveyor rod 7 by the spring on the outside of the elastic connecting rod 11. The thickness of the fabric is obtained by detecting the position change of the elastic connecting rod 11 through the position sensor 9. Then, the drying position of the heating plate 16 is adjusted according to the thickness and width of the fabric, and the temperature is adjusted in conjunction with the heating box 2 to achieve the effect of temperature adaptation. Then, under the action of the exhaust fan 3 and the ventilation fan 13, the air with high humidity around the fabric is replaced. During the transmission process, the fabric is also draped over the shaking rod 19. The extension rod 20 drives the push block 21 to extend and retract in the inclined groove 18 inside the guide rod 17, which drives the guide rod 17 to lift and shake, so that the fabric draped over the shaking rod 19 shakes, creating a "high wind speed" around the fabric. The faster the air flows, the faster the evaporation, making the drying and heating more uniform and improving the drying effect of the fabric.
[0027] Those skilled in the art should understand that the discussion of any of the above embodiments is merely exemplary; within the framework of this invention, the technical features of the above embodiments or different embodiments can also be combined, the steps can be implemented in any order, and there are many other variations of the different aspects of this invention as described above, which are not provided in the details for the sake of brevity.
[0028] This utility model is intended to cover all such substitutions, modifications, and variations that fall within the broad scope of the appended claims. Therefore, any omissions, modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.
Claims
1. A double-width fabric dryer with real-time adjustable heating power, comprising: A drying rack (1) is provided, with a heating box (2) fixedly installed on the outside of the drying rack (1) and an exhaust fan (3) fixedly installed inside the top wall of the heating box (2). The drying rack (1) is characterized by further comprising: a temperature control adjustment assembly, which includes a guide frame (4) and a positioning frame (6). The guide frame (4) is fixedly connected to the top side of the drying rack (1), and a transmission rod (7) is connected to the inner side of the guide frame (4). A fitting roller (12) is provided at the top of the transmission rod (7). The positioning frame (6)... The positioning frame (6) is fixedly connected to the inner top wall of the heating box (2), and the bottom end of the positioning frame (6) is connected to the heating plate (16). The temperature control adjustment component is used for real-time adjustment of heating power; the shaking adjustment component includes an adjustment frame (5), which is fixedly installed at the top center of the dryer frame (1). The inner side of the adjustment frame (5) is connected to a shaking rod (19), and the top of the adjustment frame (5) is provided with a push block (21). The shaking adjustment component is used for shaking adjustment during fabric transmission.
2. The double-width fabric dryer with real-time adjustable heating power according to claim 1, characterized in that, An adjustment block (8) is slidably connected to the top inner side of the guide frame (4), and position sensors (9) are fixedly installed at both ends of the adjustment block (8).
3. A double-width fabric dryer with real-time adjustable heating power according to claim 2, characterized in that, The adjusting block (8) has a connecting plate (10) fixedly connected to the middle of both ends. The inner side of the connecting plate (10) is connected to an elastic connecting rod (11). The fitting roller (12) is rotatably connected to the bottom end of the elastic connecting rod (11).
4. A double-width fabric dryer with real-time adjustable heating power according to claim 1, characterized in that, A ventilator (13) is fixedly installed on the inner side of the positioning frame (6), and there are two ventilators (13).
5. A double-width fabric dryer with real-time adjustable heating power according to claim 1, characterized in that, The bottom end of the positioning frame (6) is fixedly connected to a sliding frame (14), and the bottom end of the sliding frame (14) is slidably connected to a lifting platform (15). The heating plate (16) is fixedly connected to the bottom end of the lifting platform (15).
6. A double-width fabric dryer with real-time adjustable heating power according to claim 1, characterized in that, The inner top wall of the adjusting frame (5) is slidably connected to a guide rod (17), and the shaking rod (19) is fixedly connected to the bottom end of the guide rod (17).
7. A double-width fabric dryer with real-time adjustable heating power according to claim 1, characterized in that, The top of the adjusting frame (5) is fixedly installed with a telescopic rod (20), and the push block (21) is fixedly connected to the outside of the telescopic rod (20).
8. A double-width fabric dryer with real-time adjustable heating power according to claim 6, characterized in that, The inner side of the guide rod (17) is provided with a sloping groove (18) that is slidably connected to the push block (21).