Intelligent brick stopping device
Patent Information
- Application Number
- CN202522404769.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-13
- Publication Date
- 2026-09-29
- Estimated Expiration
- 2035-11-13
AI Technical Summary
[0004]针对现有技术存在的不足,本实用新型目的是提供一种智能挡砖装置,以解决现有的制砖用的窑炉在工作过程中,同层的砖输入口一般只有设置一个,当需要同时对两个制砖机制出不同规格的砖胚进行烧制时,需要人工对不同规格的砖胚进行排列输入,较为不便的问题
[0011]本实用新型的有益效果是:在带式输送机与引导式挡砖机构的配合下,使得不同规格的砖胚可以同时进入窑炉,在进入窑炉之前对不同规格的坯体进行合理排列,有效提高烧成质量。
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Figure CN224815399U_ABST
Abstract
Description
Technical Field
[0001] This utility model is an intelligent brick-stopping device, belonging to the field of brick-making equipment. Background Technology
[0002] A kiln is a high-temperature thermal equipment built with refractory materials for firing products. It is mainly used for heat treatment or firing processes of materials such as bricks, ceramics, cement, and glass. Its core function is to process materials by controlling temperature, atmosphere, and pressure.
[0003] In existing brick-making kilns, there is usually only one brick inlet on each floor during operation. When it is necessary to fire brick blanks of different specifications produced by two brick-making machines at the same time, it is inconvenient to manually arrange and input the brick blanks of different specifications. Utility Model Content
[0004] To address the shortcomings of existing technologies, the purpose of this utility model is to provide an intelligent brick-stopping device to solve the problem that existing brick-making kilns typically only have one brick input port on the same floor during operation. When it is necessary to fire brick blanks of different specifications from two brick-making machines simultaneously, it is inconvenient to manually arrange and input the brick blanks of different specifications.
[0005] To achieve the above objectives, this utility model is implemented through the following technical solution: an intelligent brick-blocking device, the structure of which includes a positioning frame connected to a brick kiln and a guiding brick-blocking mechanism. A belt conveyor is horizontally arranged inside the positioning frame, and a motor for driving the belt conveyor is provided on one side of the positioning frame. The guiding brick-blocking mechanism is connected to the top surface of the positioning frame and includes a fixed frame, a hopper, a baffle, and a cross-shaped brick guide frame. The hopper is located at the upper end of the fixed frame, the baffle is located at the bottom surface of the fixed frame, and the cross-shaped brick guide frame is located inside the opening of the hopper, so that the output end of the hopper is divided into four guide ports. The inner wall of the left side of the two guide ports in the front row has a slope, and the inner wall of the right side of the two guide ports in the rear row has a slope.
[0006] Furthermore, in order to separate the two guide ports in the front row from the two guide ports in the rear row, the baffle and the horizontal side of the cross guide brick frame are located on the same vertical plane.
[0007] Furthermore, in order to position the brick blanks during the conveying process, the baffles are spaced above the center line of the belt conveyor and are parallel to each other.
[0008] Furthermore, to improve the convenience of disassembly, assembly, and maintenance, the top surfaces of the fixed frame and the positioning frame are detachably connected.
[0009] Furthermore, to improve the strength of the connection, the cross-shaped brick guide frame and the hopper are an integrated structure.
[0010] Furthermore, in order to accommodate the brick blanks, both the hopper and the feed inlet are rectangular structures.
[0011] The beneficial effects of this utility model are: with the cooperation of belt conveyor and guide brick-blocking mechanism, brick blanks of different specifications can enter the kiln at the same time. Before entering the kiln, the blanks of different specifications are arranged in a reasonable manner, which effectively improves the firing quality. Attached Figure Description
[0012] Other features, objects, and advantages of this invention will become more apparent from the following detailed description of non-limiting embodiments with reference to the accompanying drawings: Figure 1 This is a schematic diagram of the structure of an intelligent brick-blocking device according to the present invention; Figure 2 This is a top view of the intelligent brick-blocking device of this utility model; Figure 3 This is a top view of the guiding brick state structure of the intelligent brick-blocking device in Example 1; Figure 4 This is a top view of the guiding brick state of the intelligent brick-blocking device in Example 2.
[0013] In the diagram: Positioning frame-1, Guided brick-blocking mechanism-2, Belt conveyor-11, Motor-12, Fixed frame-21, Hopper-22, Baffle-23, Cross brick guide frame-24, Guide port-25, First guide plate-3, Second guide plate-4. Detailed Implementation
[0014] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments. Example 1
[0015] Please see Figure 1 , Figure 2 , Figure 3 This utility model provides a technical solution for an intelligent brick-blocking device: its structure includes a positioning frame 1 connected to a brick kiln and a guiding brick-blocking mechanism 2. A belt conveyor 11 is horizontally arranged inside the positioning frame 1, and a motor 12 for driving the belt conveyor 11 is provided on one side of the positioning frame 1. The guiding brick-blocking mechanism 2 is connected to the top surface of the positioning frame 1. The guiding brick-blocking mechanism 2 includes a fixed frame 21, a hopper 22, a baffle 23, and a cross-shaped brick guide frame 24. The hopper 22 is located at the upper end of the fixed frame 21, the baffle 23 is located at the bottom surface of the fixed frame 21, and the cross-shaped brick guide frame 24 is located inside the opening of the hopper 22, so that the output end of the hopper 22 is divided into four guide ports 25. The inner wall of the left side of the two guide ports 25 in the front row has a slope, and the inner wall of the right side of the two guide ports 25 in the rear row has a slope.
[0016] like Figure 3 As shown, two brick-making machines that produce brick blanks of different specifications are respectively inclinedly connected to a first guide plate 3 and a second guide plate 4. The outlet of the first guide plate 3 is connected to the guide port 25 on the left side of the front row, and the outlet of the second guide plate 4 is connected to the guide port 25 on the right side of the rear row. The staggered arrangement of the first guide plate 3 and the second guide plate 4 serves to prevent mutual interference between the two brick-making machines in their guiding operations. After the two brick blanks of different specifications are produced, they enter the corresponding guide ports 25 through the first guide plate 3 and the second guide plate 4, respectively. Following the slope of the inner wall of the guide port 25, they slide down onto the belt conveyor 11 under the positioning of the baffle 23. The neatly arranged brick blanks enter the kiln under the drive of the belt conveyor 11. At this time, the brick blanks located on the same side of the baffle 23 are of the same specification, so that the brick blanks entering the kiln at the same time are of different specifications.
[0017] In order to separate the two front guide ports 25 from the two rear guide ports 25, the baffle 23 and the horizontal side of the cross guide brick frame 24 are located on the same vertical plane.
[0018] In order to position the brick blanks during the conveying process, the baffles 23 are spaced above the center line of the belt surface of the belt conveyor 11, and the two are parallel to each other.
[0019] To improve the convenience of disassembly, assembly, and maintenance, the top surface of the fixed frame 21 and the positioning frame 1 are detachably connected, specifically by bolt fixing.
[0020] To improve the strength of the connection, the cross-shaped brick guide frame 24 and the hopper 22 are integrated into one structure.
[0021] To accommodate the brick blanks, both the hopper 22 and the guide port 25 are rectangular structures. Example 2
[0022] For the sake of brevity, the parts that are the same as those in other embodiments will not be described again. The description will mainly focus on structures that differ from other embodiments of this utility model, such as... Figure 4 As shown, two brick-making machines that produce brick blanks of different specifications are respectively inclinedly connected to a first guide plate 3 and a second guide plate 4. The outlet of the first guide plate 3 is simultaneously connected to the guide ports 25 on the left side of the front row and the left side of the rear row. The outlet of the second guide plate 4 is connected to the guide ports 25 on the right side of the front row and the right side of the rear row. The first guide plate 3 and the second guide plate 4 will output two rows of brick blanks. The front row of brick blanks corresponds to the front row guide port 25, and the rear row of brick blanks corresponds to the rear row guide port 25. The brick blanks slide down the slope of the inner wall of the guide port 25 and slide into the belt conveyor 11 under the positioning of the baffle 23. The neatly arranged brick blanks enter the kiln under the drive of the belt conveyor 11. At this time, there are two brick blanks of different specifications on both sides of the baffle 23, which are staggered, so that the brick blanks entering the kiln at the same time are of the same specification.
[0023] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. It will be apparent to those skilled in the art that this utility model is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or basic characteristics of this utility model. Therefore, the embodiments should be considered exemplary and non-limiting in all respects. The scope of this utility model is defined by the appended claims rather than the foregoing description, and thus all variations falling within the meaning and scope of equivalents of the claims are intended to be included within this utility model. No reference numerals in the claims should be construed as limiting the scope of the claims.
[0024] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. An intelligent brick-blocking device, characterized in that: Its structure includes a positioning frame (1) connected to the brick kiln, a belt conveyor (11) is horizontally arranged inside the positioning frame (1), and a motor (12) for driving the belt conveyor (11) is provided on one side of the positioning frame (1). A guide brick-blocking mechanism (2) is connected to the top surface of the positioning frame (1). The guide brick-blocking mechanism (2) includes a fixed frame (21), a hopper (22), a baffle (23), and a cross brick guide frame (24). The hopper (22) is located at the upper end of the fixed frame (21), the baffle (23) is located at the bottom surface of the fixed frame (21), and the cross brick guide frame (24) is located inside the opening of the hopper (22) so that the output end of the hopper (22) is divided into four guide ports (25). The inner wall of the left side of the two guide ports (25) in the front row has a slope, and the inner wall of the right side of the two guide ports (25) in the back row has a slope.
2. The intelligent brick-blocking device according to claim 1, characterized in that: The baffle (23) and the cross guide brick frame (24) are located on the same vertical plane.
3. The intelligent brick-blocking device according to claim 2, characterized in that: The baffles (23) are spaced above the center line of the belt surface of the belt conveyor (11) and are parallel to each other.
4. The intelligent brick-blocking device according to claim 1, characterized in that: The top surfaces of the fixed frame (21) and the positioning frame (1) are detachably connected.
5. The intelligent brick-blocking device according to claim 1, characterized in that: The cross-shaped brick guide frame (24) and the hopper (22) are an integrated structure.
6. The intelligent brick-blocking device according to claim 5, characterized in that: Both the hopper (22) and the feed inlet (25) are rectangular structures.