A new type of fireproof brick preform
Patent Information
- Application Number
- CN202522291780.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-29
- Publication Date
- 2026-09-29
- Estimated Expiration
- 2035-10-29
AI Technical Summary
[0004]上述案例在使用时,是通过支撑筒外侧的螺纹柱固定套设砖体,进而组装而成,但是其砖体之间为填充耐火浇注料,使得所有砖体之间为形成一个整体,单单通过支撑筒密封,导致其难以确保整体的稳定性,并且支撑筒为固定结构,导致其无法根据具体需求,来调节砖体堆砌的高度
该实用新型,通过设置注入槽、卡圈、底槽和顶板,使得耐火砖本体可通过边槽和边条的配合,形成环形,再通过底槽和顶板的配合,将多个环形堆砌成不同高度的筒形,使得预制件可自调节高度,再通过注入槽和卡圈贯通不同高度的耐火砖本体,可从最上方的注入槽,向所有耐火砖本体的内空腔内注入耐火浇注料,可将所有耐火砖本体浇注成一个整体,提升了预制件的稳定性。
Smart Images

Figure CN224815405U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of refractory brick production technology, and in particular to a novel refractory brick prefabrication component. Background Technology
[0002] New type of refractory brick prefabrication is a component made of new refractory material in a certain shape and size. It is used for the rapid installation and construction of high temperature furnace linings or other high temperature equipment linings. It is usually used in complex furnace lining structures, parts that need to be replaced quickly, or occasions with high installation accuracy requirements.
[0003] The patent with publication number CN223154010U discloses a precast refractory brick component, including a support cylinder. Multiple threaded columns are fixed to the outer wall of the support cylinder, and nuts are threaded to the outer wall of the threaded columns. Multiple bricks are also installed on the outside of the support cylinder. Insert blocks are fixed near one corner on both sides of the bricks. A slot is opened on one side of the insert block, and the insert block can be inserted and engaged with the adjacent slot. Clamping plates are installed on the outer wall of the bricks.
[0004] In the above case, the bricks are fixedly fitted by the threaded post on the outside of the support cylinder and then assembled. However, the bricks are filled with refractory castable, so they do not form a whole. The support cylinder alone can seal the bricks, which makes it difficult to ensure the overall stability. Furthermore, the support cylinder is a fixed structure, which makes it impossible to adjust the height of the brick stacking according to specific needs. Utility Model Content
[0005] The purpose of this utility model is to provide a new type of refractory brick prefabrication to solve the problems mentioned in the background art.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a novel refractory brick prefabrication component, comprising a refractory brick body, wherein side strips are fixedly connected to the upper and lower ends of one side of the refractory brick body, side grooves are formed on the upper and lower ends of the side of the refractory brick body away from the side strips, a sliding groove is formed on the inner side of the refractory brick body near the side strips, an outer frame is fixedly connected to the end of the refractory brick body away from the sliding groove, a bottom groove is formed at the bottom of the refractory brick body, a top plate is fixedly connected to the top of the refractory brick body, an inner cavity is formed on the inner side of the refractory brick body, and a plurality of support components are fixedly connected to the inner side of the inner cavity.
[0007] In a preferred embodiment, the shapes and positions of the edge strip and the edge groove are adapted to each other, the shapes and positions of the slide groove and the outer frame are adapted to each other, and the shapes and positions of the bottom groove and the top plate are adapted to each other.
[0008] In a preferred embodiment, the support assembly includes a support plate fixedly connected to the inner side of the refractory brick body, the support plate having an inner groove on its inner side, and outer grooves at both the upper and lower ends of the support plate.
[0009] In a preferred embodiment, a retaining ring is fixedly connected to the bottom end of the refractory brick body. The retaining ring is located inside the bottom groove, and an injection groove adapted to the retaining ring is opened on the inner side of the refractory brick body and the top plate.
[0010] In a preferred embodiment, the bottom of the retaining ring is at the same height as the bottom of the refractory brick body, and the top of the retaining ring extends to the inner side of the inner cavity.
[0011] In a preferred embodiment, flow channels are fixedly connected to both sides of the refractory brick body, and the flow channels are fixedly connected to both sides of the inner cavity.
[0012] In a preferred embodiment, the two flow channels are located on the sides of the slide and the inner side of the outer frame, respectively.
[0013] Compared with the prior art, the beneficial effects of this utility model are: This utility model, by setting an injection groove, a retaining ring, a bottom groove, and a top plate, allows the refractory brick body to form a ring through the cooperation of the side grooves and side strips. Then, through the cooperation of the bottom groove and the top plate, multiple rings are stacked into cylindrical shapes of different heights, allowing the precast component to self-adjust its height. Furthermore, the injection groove and retaining ring connect the refractory brick bodies of different heights, and refractory castable can be injected into the inner cavity of all refractory brick bodies from the top injection groove, so that all refractory brick bodies can be cast into a whole, improving the stability of the precast component.
[0014] This utility model, by setting up a chute, an outer frame, a flow channel, and a support assembly, utilizes the flow channel to connect refractory brick bodies of the same height, ensuring that all internal cavities are filled with refractory castable. Through the cooperation of the chute and the outer frame, not only is the connection stability between refractory brick bodies further improved, but also a seal is formed between adjacent flow channels. The support plate can support the internal cavities and strengthen the refractory brick bodies. Attached Figure Description
[0015] Figure 1 A first-view three-dimensional structural diagram of a novel refractory brick prefabrication component; Figure 2 This is a schematic diagram of the three-dimensional assembly structure of a novel refractory brick prefabrication component. Figure 3 A second-view three-dimensional structural diagram of a novel refractory brick prefabrication component; Figure 4 This is a cross-sectional three-dimensional structural diagram of the refractory brick body.
[0016] In the diagram: 1. Refractory brick body; 2. Edge strip; 3. Edge groove; 4. Slide groove; 5. Outer frame; 6. Inner cavity; 7. Bottom groove; 8. Top plate; 9. Clip ring; 10. Injection groove; 11. Support plate; 12. Inner groove; 13. Outer groove; 14. Flow groove. Detailed Implementation
[0017] The present invention will be further described below with reference to the embodiments.
[0018] The following embodiments are used to illustrate the present invention, but should not be used to limit the scope of protection of the present invention; the conditions in the embodiments can be further adjusted according to specific conditions, and simple improvements to the method of the present invention under the concept of the present invention are all within the scope of protection claimed by the present invention.
[0019] Please see Figures 1-4 This utility model provides a novel refractory brick prefabrication component, including a refractory brick body 1. Edge strips 2 are fixedly connected to the upper and lower ends of one side of the refractory brick body 1. Edge grooves 3 are formed on the upper and lower ends of the side of the refractory brick body 1 away from the edge strips 2. A sliding groove 4 is formed on the inner side of the refractory brick body 1 near the edge strips 2. An outer frame 5 is fixedly connected to the end of the refractory brick body 1 away from the sliding groove 4. A bottom groove 7 is formed at the bottom of the refractory brick body 1. A top plate 8 is fixedly connected to the top of the refractory brick body 1. An inner cavity 6 is formed on the inner side of the refractory brick body 1. The shapes and positions of the edge strips 2 and edge grooves 3 are mutually compatible. The shapes and positions of the sliding grooves 4 and outer frame 5 are mutually compatible. The shapes and positions of the bottom groove 7 and top plate 8 are mutually compatible. A retaining ring 9 is fixedly connected to the bottom end of the refractory brick body 1, located inside the bottom groove 7. An injection groove 10 adapted to the retaining ring 9 is formed on the inner side of the refractory brick body 1 and the top plate 8.
[0020] Slide the outer edge strip 2 of the refractory brick body 1 into the side groove 3 on the other side of the adjacent refractory brick body 1 in sequence, while the outer frame 5 slides into the sliding groove 4, until the refractory brick body 1 forms a ring structure. Then assemble another ring structure and place the ring structure on the other ring structure, so that all the bottom grooves 7 are engaged with the outer side of the corresponding top plate 8, and ensure that the retaining ring 9 is engaged with the inner side of the corresponding injection groove 10. Repeat the operation until the appropriate height is reached.
[0021] The refractory brick body 1 can form a ring through the cooperation of the side groove 3 and the side strip 2. This ring structure design allows multiple refractory brick bodies 1 to be tightly spliced together to form a complete ring structure. Then, by using the cooperation of the bottom groove 7 and the top plate 8, these ring structures can be stacked into cylindrical shapes of different heights. This design allows the prefabricated components to flexibly adjust their height according to actual needs, thereby better adapting to different application scenarios.
[0022] Please see Figures 1-4Several support components are fixedly connected to the inner side of the inner cavity 6. The support components include a support plate 11 fixedly connected to the inner side of the refractory brick body 1. The inner side of the support plate 11 has an inner groove 12. The upper and lower ends of the support plate 11 both have outer grooves 13. The bottom height of the retaining ring 9 is the same as the bottom height of the refractory brick body 1. The top of the retaining ring 9 extends to the inner side of the inner cavity 6. Flow grooves 14 are fixedly connected to both sides of the refractory brick body 1. The flow grooves 14 are fixedly connected to both sides of the inner cavity 6. The two flow grooves 14 are located on the inner side of the sliding grooves 4 and the outer frame 5 on both sides, respectively.
[0023] Refractory castable is injected into all the injection slots 10 at the top, so that the castable enters the inner cavity 6 inside the refractory brick body 1, and then flows to the inner cavity 6 below through the retaining ring 9. The flow slots 14 on both sides ensure the connection of the inner cavity 6 until all the inner cavities 6 are filled. After the castable solidifies, the stacking is completed.
[0024] With the injection groove 10 and retaining ring 9, refractory brick bodies 1 of different heights can be connected. This design allows refractory castable to be injected into the inner cavities 6 of all refractory brick bodies 1 from the uppermost injection groove 10. After the refractory castable has solidified, all refractory brick bodies 1 will be cast into a whole. This integral design significantly improves the stability of the precast component, enabling it to maintain structural integrity in high-temperature environments. Through the cooperation of the chute 4 and the outer frame 5, a seal is formed between adjacent flow grooves 14. This sealing design can effectively prevent leakage of refractory castable during injection, ensuring that the refractory castable can be evenly filled into all inner cavities 6. This not only improves the fluidity and filling efficiency of the refractory castable, but also ensures that the refractory castable can be evenly distributed, thereby enhancing the thermal insulation performance and structural stability of the entire precast component.
[0025] The support plate 11 is designed to support the inner cavity 6 and strengthen the strength of the refractory brick body 1. This design not only improves the mechanical strength of the refractory brick body 1, but also ensures the structural stability of the refractory brick body 1 under high temperature conditions. The distribution of the inner groove 12 and the outer groove 13 can further enhance the structural strength of the inner cavity 6, while providing more filling space for the refractory castable, ensuring that the inner cavity 6 is fully filled.
[0026] The working principle and usage process of this utility model are as follows: The outer edge strip 2 of the refractory brick body 1 is slid into the edge groove 3 on the other side of the adjacent refractory brick body 1 in sequence, while the outer frame 5 is slid into the sliding groove 4 until the refractory brick body 1 forms a ring structure. Then, another ring structure is assembled and placed on the other ring structure, so that all the bottom grooves 7 are engaged with the outer side of the corresponding top plate 8, and the retaining rings 9 are engaged with the inner side of the corresponding injection grooves 10. The operation is repeated until the appropriate height is reached. Refractory castable is injected from all the injection grooves 10 at the top, so that the castable enters the inner cavity 6 inside the refractory brick body 1, and then flows to the inner cavity 6 below through the retaining rings 9. The flow grooves 14 on both sides ensure the connection of the inner cavity 6 until all the inner cavities 6 are filled. After the castable solidifies, the stacking is completed.
[0027] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A novel refractory brick precast component, comprising a refractory brick body (1), characterized in that, The upper and lower ends of one side of the refractory brick body (1) are fixedly connected with edge strips (2). The upper and lower ends of the side of the refractory brick body (1) away from the edge strips (2) are provided with edge grooves (3). The inner side of the refractory brick body (1) near the edge strips (2) is provided with a sliding groove (4). The end of the refractory brick body (1) away from the sliding groove (4) is fixedly connected with an outer frame (5). The bottom of the refractory brick body (1) is provided with a bottom groove (7). The top of the refractory brick body (1) is fixedly connected with a top plate (8). The inner side of the refractory brick body (1) is provided with an inner cavity (6). Several support components are fixedly connected to the inner side of the inner cavity (6).
2. The novel refractory brick precast component according to claim 1, characterized in that, The shapes and positions of the edge strip (2) and the edge groove (3) are adapted to each other, the shapes and positions of the slide groove (4) and the outer frame (5) are adapted to each other, and the shapes and positions of the bottom groove (7) and the top plate (8) are adapted to each other.
3. The novel refractory brick precast component according to claim 1, characterized in that, The support assembly includes a support plate (11) fixedly connected to the inner side of the refractory brick body (1). The inner side of the support plate (11) is provided with an inner groove (12), and the upper and lower ends of the support plate (11) are provided with outer grooves (13).
4. A novel refractory brick precast component according to claim 1, characterized in that, The bottom end of the refractory brick body (1) is fixedly connected with a retaining ring (9), which is located inside the bottom groove (7). The refractory brick body (1) and the top plate (8) are provided with an injection groove (10) adapted to the retaining ring (9).
5. A novel refractory brick precast component according to claim 4, characterized in that, The bottom of the retaining ring (9) is at the same height as the bottom of the refractory brick body (1), and the top of the retaining ring (9) extends to the inside of the inner cavity (6).
6. A novel refractory brick precast component according to claim 1, characterized in that, Both sides of the refractory brick body (1) are fixedly connected with flow channels (14), and the flow channels (14) are fixedly connected to both sides of the inner cavity (6).
7. A novel refractory brick precast component according to claim 6, characterized in that, The two flow channels (14) are located on the inside of the slide channels (4) and the outer frame (5) on both sides, respectively.
Citation Information
Patent Citations
Refractory brick prefabricated part
CN223154010U