A flatness detection tool

CN224815607UActive Publication Date: 2026-09-29KAIYOUHUI MASCH EQUIP CO LTD
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Patent Information

Application Number
CN202522586781.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-12-05
Publication Date
2026-09-29
Estimated Expiration
2035-12-05

AI Technical Summary

Technical Problem

[0002]零件在生产完成后都需要进行尺寸检测,以使得产品达到设计要求,目前零件的高精度检测一般通过大型三坐标检测仪,这种检测精度非常高,但是操作比较繁琐,需要人工一件一件检测,每个检测的时间也是非常长,而对于一些小企业或者只有几个精度要求的零件来说,比如回转轴类零件,一般只要求整体高度和平面度,因此这种零件使用三坐标检测仪来说,就非常繁琐,一般会使用人工利用卡尺去检测,但是卡尺只能坚持高度,而平面度又无法检测

Benefits of technology

本实用新型将零件通过仿形块固定在转盘上,转盘一侧设置激光传感器,通过激光回传时间即可确定零件的高度,没有物理接触,检测精度高,转盘转动也可以检测平面内多个位置的高度;

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Abstract

The utility model discloses a rack body is installed with rotation part and flatness detection part, and the part is placed on rotation part, flatness detection part includes first drive component and installs transmission assembly in first drive component output, and the transmission assembly is detachably connected with detection assembly, and first drive component drives detection assembly to move upwardly / downwardly through transmission assembly, rotation part includes second drive component and installs carousel assembly in second drive component output, still includes the sliding portion, and carousel assembly drives the part to be located in the sliding portion rotation. The utility model can cooperate with the height and flatness of quick detection part of assembly line, and improve production efficiency.
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Description

Technical Field

[0001] This utility model relates to the field of planar inspection technology, and in particular to a planarity inspection fixture. Background Technology

[0002] After production, all parts need to undergo dimensional inspection to ensure that the product meets design requirements. Currently, high-precision inspection of parts is generally carried out using large coordinate measuring machines (CMMs). This type of inspection is very accurate, but the operation is cumbersome, requiring manual inspection of each part one by one, and each inspection takes a long time. For some small enterprises or parts with only a few precision requirements, such as rotary shaft parts, only the overall height and flatness are required. Therefore, using a CMM for such parts is very cumbersome. They usually use calipers to inspect them manually. However, calipers can only measure height, and cannot measure flatness. Utility Model Content

[0003] To solve the above-mentioned technical problems, this utility model provides the following technical solution: A flatness inspection fixture includes a frame body, on which a rotating part and a flatness inspection part are mounted, and a part is placed on the rotating part; The flatness detection unit includes a first driving component and a transmission component installed at the output end of the first driving component. The detection component is detachably connected to the transmission component. The first driving component drives the detection component to move up / down through the transmission component. The rotating part includes a second drive assembly and a turntable assembly installed at the output end of the second drive assembly, and also includes a sliding part, wherein the turntable assembly drives the part located in the sliding part to rotate.

[0004] Furthermore, a height detection unit is also installed on the frame body; the height detection unit includes a support frame and a sensor installed on the support frame, the sensor being used to measure the height of the part.

[0005] Furthermore, the turntable assembly includes a turntable rotatably connected to the frame body, the turntable having teeth on its circumferential side, a contour block on the top of the turntable, parts fixed within the contour block, and a gear meshing with the teeth fixed at the output end of the second drive assembly, the second drive assembly driving the turntable to rotate via the gear.

[0006] Furthermore, the sliding part includes a base plate fixedly connected to the frame body and several sets of cover plates fixedly connected to the base plate. The base plate is provided with several sets of grooves, and several sets of spheres are provided in the grooves. The cover plates are used to cover the grooves, and the spheres rotate within the cover plates and grooves.

[0007] Furthermore, the transmission assembly includes at least two sets of support seats and a lead screw disposed between the two sets of support seats. A slide rail is also provided below the lead screw, and a slider is slidably connected on the slide rail. The slider is connected to the lead screw through a lead screw nut.

[0008] Furthermore, the detection component is a dial indicator.

[0009] Furthermore, the first drive component and the second drive component are motors.

[0010] The flatness testing fixture provided by this utility model has the following advantages: This invention fixes the part on the turntable by a contour block. A laser sensor is set on one side of the turntable. The height of the part can be determined by the laser return time. There is no physical contact, the detection accuracy is high, and the height of multiple positions in the plane can be detected by rotating the turntable. On the other side of the frame body is a lead screw motor assembly. The lead screw drives the dial indicator to move up and down. After the adjustment is completed, the turntable rotates. By observing the movement of the dial indicator, the flatness of the entire surface can be quickly seen. It is simple and direct. With the help of the production line, a worker can complete the inspection of the height and flatness of a part in a dozen seconds, improving production efficiency. Attached Figure Description

[0011] Figure 1 This is a three-dimensional structural schematic diagram of the present invention; Figure 2 This is a schematic diagram of the flatness detection unit of this utility model; Figure 3 This is a schematic diagram of the rotating part of this utility model; Figure 4 This is a schematic diagram of the sliding part of this utility model; Figure 5 This is a schematic diagram of the transmission component of this utility model.

[0012] Explanation of the reference numerals in the figure: 1. Frame body; 2. Flatness detection unit; 21. First drive assembly; 22. Transmission assembly; 221. Support base; 222. Slide rail; 223. Lead screw; 224. Slider; 23. Detection assembly; 3. Height detection unit; 31. Support frame; 32. Sensor; 4. Rotating part; 41. Second drive assembly; 42. Turntable assembly; 421. Contouring block; 422. Tooth; 423. Turntable; 43. Sliding part; 431. Base plate; 432. Groove; 433. Sphere; 434. Cover plate. Detailed Implementation

[0013] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0014] Please see Figure 1-5 The present invention provides a flatness detection fixture, including a frame body 1, on which a rotating part 4 and a flatness detection part 2 are mounted, and a part is placed on the rotating part 4; a height detection part 3 is also mounted on the frame body 1; the height detection part 3 includes a support frame 31 and a sensor 32 mounted on the support frame 31, the sensor 32 being used to measure the height of the part.

[0015] The flatness detection unit 2 includes a first drive assembly 21 and a transmission assembly 22 installed at the output end of the first drive assembly 21. It is understood that the first drive assembly 21 is a motor, and a detection assembly 23 is detachably connected to the transmission assembly 22. The first drive assembly 21 drives the detection assembly 23 to move upwards / downwards via the transmission assembly 22. The transmission assembly 22 has at least two sets of support seats 221 and a lead screw 223 disposed between the two sets of support seats 221. A slide rail 222 is also provided below the lead screw 223, and a slider 224 is slidably connected to the slide rail 222. The slider 224 is connected to the lead screw 223 via a lead screw nut. Preferably, the detection assembly 23 is a dial indicator.

[0016] The rotating part 4 includes a second drive assembly 41 and a turntable assembly 42 mounted on the output end of the second drive assembly 41. It is understood that the second drive assembly 41 is a motor. It also includes a sliding part 43, in which the turntable assembly 42 drives the part to rotate. The turntable assembly 42 includes a turntable 423 rotatably connected to the frame body 1. The turntable 423 has teeth 422 on its circumferential side and a contour block 421 on its top. The part is fixed within the contour block 421. A gear that meshes with the teeth 422 is fixed to the output end of the second drive assembly 41, and the second drive assembly 41 drives the turntable 423 to rotate via the gear. The sliding part 43 includes a base plate 431 fixedly connected to the frame body 1 and a plurality of cover plates 434 fixedly connected to the base plate 431. The base plate 431 is provided with a plurality of grooves 432, and a plurality of spheres 433 are provided in the grooves 432. The cover plates 434 are used to cover the grooves 432, and the spheres 433 rotate within the cover plates 434 and the grooves 432.

[0017] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A flatness inspection fixture, comprising a frame body (1), characterized in that: The frame body (1) is equipped with a rotating part (4) and a flatness detection part (2), and the parts are placed on the rotating part (4); The flatness detection unit (2) includes a first drive assembly (21) and a transmission assembly (22) installed at the output end of the first drive assembly (21). A detection assembly (23) is detachably connected to the transmission assembly (22). The first drive assembly (21) drives the detection assembly (23) to move up / down through the transmission assembly (22). The rotating part (4) includes a second drive assembly (41) and a turntable assembly (42) installed at the output end of the second drive assembly (41), and also includes a sliding part (43). The turntable assembly (42) drives the part located on the sliding part (43) to rotate.

2. The flatness inspection fixture according to claim 1, characterized in that: The frame body (1) is also equipped with a height detection unit (3); the height detection unit (3) includes a support frame (31) and a sensor (32) installed on the support frame (31), the sensor (32) being used to measure the height of the part.

3. The flatness inspection fixture according to claim 1, characterized in that: The turntable assembly (42) includes a turntable (423) rotatably connected to the frame body (1). The turntable (423) has teeth (422) on its circumferential side and a contour block (421) on its top. The parts are fixed in the contour block (421). The output end of the second drive assembly (41) is fixed with a gear that meshes with the teeth (422). The second drive assembly (41) drives the turntable (423) to rotate through the gear.

4. The flatness inspection fixture according to claim 1, characterized in that: The sliding part (43) includes a base plate (431) fixedly connected to the frame body (1) and a number of cover plates (434) fixedly connected to the base plate (431). The base plate (431) is provided with a number of grooves (432), and a number of spheres (433) are provided in the grooves (432). The cover plates (434) are used to cover the grooves (432), and the spheres (433) rotate within the cover plates (434) and the grooves (432).

5. The flatness inspection fixture according to claim 1, characterized in that: The transmission assembly (22) includes at least two sets of support seats (221) and a lead screw (223) disposed between the two sets of support seats (221). A slide rail (222) is also provided below the lead screw (223). A slider (224) is slidably connected on the slide rail (222). The slider (224) is connected to the lead screw (223) through a lead screw nut.

6. The flatness inspection fixture according to claim 1, characterized in that: The detection component (23) is a dial gauge.

7. The flatness inspection fixture according to claim 1, characterized in that: The first drive component (21) and the second drive component (41) are motors.