A floating material detection device

Abstract

The utility model belongs to detection technical field, specifically disclose a kind of floating material detection device, including controller, mounting seat and with the floating material detection mechanism and height detection adjusting mechanism of controller connection;Floating material detection mechanism includes first driving part, connecting component and floating material detection sensor, first driving part is installed on mounting seat, first driving part is connected with floating material detection sensor by connecting component, and first driving part is used to drive floating material detection sensor vertical movement;Floating material detection sensor is used to detect whether there is floating material in jig;Height adjusting mechanism includes second driving part and height detection sensor, second driving part is installed on mounting seat, and second driving part is used to drive height detection sensor vertical movement, and height detection sensor is used to detect the height of conveying track.Effectiveness of floating material detection function can be realized Automatic monitoring, promptly find out problem, reduce the occurrence of exception.

Description

Technical Field

[0001] This utility model belongs to the field of detection technology, and in particular relates to a floating material detection device. Background Technology

[0002] In the production of quartz crystal oscillators, products need to be placed in fixtures for transport. When there are no products in the fixtures, the transport process cannot be monitored in a timely manner during production, causing frequent machine alarms in subsequent operations. This not only affects production efficiency but also introduces potential quality hazards. A detection device is needed to monitor for abnormal floating material on the surface of the fixtures. With prolonged use, the detection accuracy of the device will decrease, potentially leading to a loss of effectiveness in the floating material detection function, resulting in false detections and thus potential quality hazards. Furthermore, the effectiveness of the detection device requires regular checks by personnel, increasing labor costs. Utility Model Content

[0003] The purpose of this invention is to provide a floating material detection device that can automatically monitor the effectiveness of the floating material detection function, detect problems in a timely manner, and reduce the occurrence of abnormalities.

[0004] To achieve the above objectives, the technical solution of this utility model is as follows: a floating material detection device, comprising a controller, a mounting base, and a floating material detection mechanism and a height detection and adjustment mechanism connected to the controller; the floating material detection mechanism and the height detection and adjustment mechanism are mounted on the mounting base; the floating material detection mechanism is used to detect whether there is floating material in the fixture and send the detection result to the controller, the fixture is transported by a conveyor track; the floating material detection mechanism includes a first driving component, a connecting component, and a floating material detection sensor; the first driving component is mounted on the mounting base, the driving end of the first driving component is connected to the floating material detection sensor through the connecting component, the first driving component is used to drive the floating material detection sensor to move vertically, the floating material detection sensor is connected to the controller; the floating material detection sensor is used to detect whether there is floating material in the fixture;

[0005] The height adjustment mechanism includes a second driving component and a height detection sensor. The second driving component is mounted on the mounting base and is used to drive the height detection sensor to move vertically. The height detection sensor is connected to the controller and is used to detect the height of the conveyor track.

[0006] The controller determines the height position of the floating material sensor based on the height information of the conveying track and the thickness information of the set fixture, and sends a height adjustment command to the first drive component based on the height position information.

[0007] The controller periodically sends calibration commands to the height detection and adjustment mechanism, which can raise and lower within the detection range of the floating material detection sensor. The controller determines the effectiveness of the floating material detection sensor's detection function based on the detection information from the floating material detection sensor.

[0008] Furthermore, the floating material detection sensor includes a signal transmitter and a signal receiver, which are located on opposite sides of the conveyor track; the height detection sensor is located between the signal transmitter and the signal receiver.

[0009] Furthermore, the connection assembly includes a support frame, a connecting frame, and a mounting frame. The support frame is connected to the first driving component, the connecting frame is horizontally arranged, and there are two sets of mounting frames. The signal transmitter and the signal receiver are respectively mounted on the two sets of mounting frames.

[0010] Furthermore, the conveying track is provided with a guiding mechanism, which includes two sets of guiding components. The two sets of guiding components are respectively installed on both sides of the conveying track, and the two sets of guiding components respectively provide vertical guidance for the two sets of mounting frames.

[0011] Furthermore, each set of guide components includes a slide rail and a slider. The slide rail is mounted on a conveyor rail; the slider is mounted on a mounting bracket and has a groove, through which the slider is slidably connected to the slide rail.

[0012] The working principle of this technical solution is as follows: A second driving component moves a height detection sensor up and down to detect the height of the conveyor track. Combined with a pre-set fixture thickness, the controller integrates the data and sends a height adjustment command to the first driving component. The first driving component, through a connecting assembly, moves a floating material detection sensor vertically, automatically adjusting to a suitable floating material detection height. The periodic raising and lowering of the second driving component simulates the floating material situation, and combined with the detection by the floating material detection sensor, confirms the effectiveness of the automatic floating material detection function.

[0013] The beneficial effects of this technical solution are as follows:

[0014] ①The height detection and adjustment mechanism in this technical solution can not only detect the height of the conveyor track, but also simulate floating material to automatically monitor the effectiveness of the floating material detection function of the floating material detection sensor, detect problems in time, and reduce the occurrence of abnormalities; and no manual inspection is required.

[0015] ② In this technical solution, the controller can automatically adjust the position of the floating material detection sensor based on the height of the conveyor track detected by the height detection adjustment mechanism and the set fixture thickness. Therefore, this technical solution can adapt to different fixtures. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the structure of a floating material detection device according to the present invention;

[0017] Figure 2 for Figure 1 A structural diagram without the conveyor track;

[0018] Figure 3 for Figure 1 A schematic diagram of the structure of the guide component. Detailed Implementation

[0019] The following detailed description illustrates the specific implementation method:

[0020] The reference numerals in the accompanying drawings include: 1. Conveyor track; 2. Mounting base; 3. First drive component; 4. Connecting assembly; 5. Guide assembly; 6. Floating material detection sensor; 7. Second drive component; 8. Height detection sensor; 9. Support frame; 10. Connecting frame; 11. Mounting frame; 12. Slider; 13. Slide rail.

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] The basic implementation examples are as follows: Figure 1-3 As shown: A floating material detection device includes a controller, a mounting base 2, and a floating material detection mechanism and a height detection and adjustment mechanism connected to the controller; the floating material detection mechanism and the height detection and adjustment mechanism are mounted on the mounting base 2. The floating material detection mechanism is used to detect whether there is floating material in the fixture and send the detection result to the controller. The fixture is transported by a conveyor track 1.

[0023] The floating material detection mechanism includes a first drive component 3 (specifically a linear drive motor), a connecting assembly 4, and a floating material detection sensor 6. The first drive component 3 is mounted on the mounting base 2, and its drive end is connected to the floating material detection sensor 6 via the connecting assembly 4. The first drive component 3 drives the floating material detection sensor 6 to move vertically, and the floating material detection sensor 6 is connected to a controller. The floating material detection sensor 6 is used to detect whether there is floating material inside the fixture. The floating material detection sensor 6 includes a signal transmitter and a signal receiver facing each other, located on opposite sides of the conveyor track 1. A height detection sensor 8 is located between the signal transmitter and the signal receiver. The connecting assembly 4 includes a support frame 9, a connecting frame 10, and a mounting frame 11. The support frame 9 is connected to the first drive component 3, the connecting frame 10 is horizontally positioned, and there are two sets of mounting frames 11. The signal transmitter and signal receiver are respectively mounted on the two sets of mounting frames 11. A guiding mechanism is provided on the conveyor track 1. The guiding mechanism includes two sets of guiding components 5, which are respectively installed on both sides of the conveyor track 1. The two sets of guiding components 5 provide vertical guidance for the two sets of mounting frames 11. Each set of guiding components 5 includes a slide rail 13 and a slider 12. The slide rail 13 is installed on the conveyor track 1; the slider 12 is installed on the mounting frame 11, and the slider 12 is provided with a sliding groove. The slider 12 is slidably connected to the slide rail 13 through the sliding groove.

[0024] The height adjustment mechanism includes a second drive component 7 (specifically a linear drive motor) and a height detection sensor 8. The second drive component 7 is mounted on the mounting base 2 and is used to drive the height detection sensor 8 to move vertically. The height detection sensor 8 is connected to the controller and is used to detect the height of the conveyor track 1.

[0025] The controller determines the height position of the floating material sensor based on the height information of the conveying track 1 and the thickness information of the set fixture, and sends a height adjustment command to the first drive unit 3 based on the height position information.

[0026] The controller periodically sends calibration commands to the height detection and adjustment mechanism, which can raise and lower within the detection range of the floating material detection sensor 6. The controller judges the effectiveness of the detection function of the floating material detection sensor 6 based on the detection information of the floating material detection sensor 6.

[0027] The specific implementation process is as follows:

[0028] The second drive unit 7 moves the height detection sensor 8 up and down to detect the height of the conveyor track 1. Combined with the preset fixture thickness, the controller integrates the data and sends a height adjustment command to the first drive unit 3. The first drive unit 3, through the connecting component 4, moves the floating material detection sensor 6 vertically, automatically adjusting to the appropriate floating material detection height. The periodic raising and lowering of the second drive unit 7 simulates the floating material situation, and combined with the detection by the floating material detection sensor 6, confirms the effectiveness of the automatic floating material detection function.

[0029] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0030] The above descriptions are merely embodiments of this utility model. Commonly known structures and characteristics are not described in detail here. Those skilled in the art are aware of all common technical knowledge in the field prior to the application date or priority date, are knowledgeable of all existing technologies in that field, and possess the ability to apply conventional experimental methods prior to that date. Therefore, those skilled in the art can, based on the guidance provided in this application, improve and implement this solution in conjunction with their own capabilities. Typical known structures or methods should not be obstacles for those skilled in the art to implement this application. It should be noted that those skilled in the art can make several modifications and improvements without departing from the structure of this utility model. These modifications and improvements should also be considered within the scope of protection of this utility model, and will not affect the effectiveness of the implementation of this utility model or the practicality of the patent. The scope of protection claimed in this application should be determined by the content of its claims, and the specific embodiments described in the specification can be used to interpret the content of the claims.

Claims

1. A floating material detection device, characterized in that: The fixture includes a controller, a mounting base (2), and a floating material detection mechanism and a height detection and adjustment mechanism connected to the controller. The floating material detection mechanism and the height detection and adjustment mechanism are mounted on the mounting base (2). The floating material detection mechanism is used to detect whether there is floating material in the fixture and send the detection result to the controller. The fixture is transported by a conveyor track (1). The floating material detection mechanism includes a first drive component (3), a connecting component (4), and a floating material detection sensor (6). The first drive component (3) is mounted on the mounting base (2). The drive end of the first drive component (3) is connected to the floating material detection sensor (6) through the connecting component (4). The first drive component (3) is used to drive the floating material detection sensor (6) to move vertically. The floating material detection sensor (6) is connected to the controller. The floating material detection sensor (6) is used to detect whether there is floating material in the fixture. The height detection and adjustment mechanism includes a second drive unit (7) and a height detection sensor (8). The second drive unit (7) is mounted on the mounting base (2). The second drive unit (7) is used to drive the height detection sensor (8) to move vertically. The height detection sensor (8) is connected to the controller. The height detection sensor (8) is used to detect the height of the conveyor track (1). The controller determines the height position of the floating material sensor based on the height information of the conveying track (1) and the thickness information of the set fixture, and sends a height adjustment command to the first drive unit (3) based on the height position information. The controller periodically sends a calibration command to the height detection and adjustment mechanism, which can raise and lower within the detection range of the floating material detection sensor (6). The controller judges the effectiveness of the detection function of the floating material detection sensor (6) based on the detection information of the floating material detection sensor (6).

2. The floating material detection device according to claim 1, characterized in that: The floating material detection sensor (6) includes a signal transmitter and a signal receiver, which are located on opposite sides of the conveyor track (1); the height detection sensor (8) is located between the signal transmitter and the signal receiver.

3. The floating material detection device according to claim 2, characterized in that: The connecting component (4) includes a support frame (9), a connecting frame (10), and a mounting frame (11). The support frame (9) is connected to the first driving component (3). The connecting frame (10) is horizontally arranged. The mounting frame (11) has two sets. The signal transmitter and the signal receiver are respectively mounted on the two sets of mounting frames (11).

4. The floating material detection device according to claim 3, characterized in that: The conveying track (1) is provided with a guiding mechanism, which includes two sets of guiding components (5). The two sets of guiding components (5) are respectively installed on both sides of the conveying track (1), and the two sets of guiding components (5) respectively provide vertical guidance for the two sets of mounting frames (11).

5. The floating material detection device according to claim 4, characterized in that: Each guide assembly (5) includes a slide rail (13) and a slider (12). The slide rail (13) is mounted on the conveyor rail (1). The slider (12) is mounted on the mounting bracket (11). The slider (12) has a groove and is slidably connected to the slide rail (13) through the groove.

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