A shaft pull dynamometer testing machine

Abstract

The utility model discloses a shaft tension meter testing technical field's a shaft tension meter testing machine, including the body of testing machine box, the body top and close one side is equipped with control box, the body top and be located control box another side is equipped with the mounting piece who places the shaft tension meter for, the mounting piece bottom is equipped with the drive part who is used for pulling the shaft tension meter, circuit control drive part, realize the up and down movement of drive part, according to the different tension meter's specification model, output different torque on the screen, utilize drive part and drive the shaft tension meter to move through the connecting piece of top, have solved the inconvenient equipment to the fatigue test of tension meter, detect the leakproofness, the function such as oil leakage and detect, and the existing equipment detects the tension meter and is easy to have the problem of deviation or shaking when detecting.

Description

Technical Field

[0001] This utility model relates to the field of shaft tensile tester testing, specifically a shaft tensile tester testing machine. Background Technology

[0002] Tensile gauges are small and convenient instruments for testing thrust and tension. They offer advantages such as high precision, ease of operation, and portability. They also feature a peak value switching knob, allowing for both peak load indication and continuous load value indication. However, the quality of finished spindle tensile gauges requires multi-faceted testing using inspection machines. Currently, existing testing equipment for spindle tensile gauges has limited functionality, necessitating the use of multiple devices, increasing costs, and hindering the application of fatigue testing, sealing checks, and oil leakage detection. Furthermore, existing equipment is prone to misalignment or shaking during tensile gauge testing. Therefore, a spindle tensile gauge testing machine needs to be designed to address these issues. Utility Model Content

[0003] The purpose of this invention is to provide a shaft tensile tester to solve the problems mentioned in the background art.

[0004] To achieve the above objectives, the present invention provides the following technical solution: a shaft tensile tester, comprising a test chamber body, a control box installed on the top of the body and near one side, an mounting component for placing a shaft tensile tester installed on the top of the body and on the other side of the control box, a drive component for pulling the shaft tensile tester installed at the bottom of the mounting component, and a connecting component for mounting the shaft tensile tester for testing installed between the drive component and the mounting component.

[0005] Preferably, the mounting component includes a first support plate mounted on the top of the main body and located on one side of the control box. First support rods are respectively mounted on the four sides of the top of the first support plate. A second support plate is mounted on the top of the first support rods. A mounting base is mounted on the inner side of the second support plate. The first support rods are fixed to the second support plate by nuts. The inner side of the mounting base is used to place the shaft tension gauge.

[0006] Preferably, the driving component includes four second support rods arranged circumferentially on the top of the inner side of the main body. A fixing plate is installed on the top of the second support rods. Third support rods are installed on the four sides of the bottom of the fixing plate. A third support plate is installed on the bottom of the third support rods. An electric cylinder is installed on one side of the third support plate. A telescopic rod is installed on the top of the electric cylinder. A tension sensor is installed on the top of the telescopic rod. The tension sensor is installed via an adapter screw. The third support rods and the third support plate are screwed together with nuts.

[0007] Preferably, the connector includes a locking handle installed inside the mounting base, a groove is provided on the inner side of the locking handle near one end, a pull rod is installed on the inner side of the locking handle, a plurality of circumferentially arranged balls are embedded on the inner side of the pull rod, and the tension sensor is connected to the pull rod via an adapter screw.

[0008] Preferably, the outer side of the tension rod is fitted with a positioning ring for fixed connection.

[0009] Preferably, a support ring is fixedly connected to the outer side of the first support rod and near the top.

[0010] Preferably, the outer wall of the locking handle is provided with a plurality of circumferentially arranged limiting grooves, and the inner side of the mounting base is provided with a plurality of circumferentially arranged limiting blocks, the limiting blocks being slidably connected to the limiting grooves.

[0011] Compared with the prior art, the beneficial effects of this utility model are:

[0012] 1. The shaft tension gauge is placed and supported using mounting components. The control unit consists of a PLC, a programmable controller, a servo drive circuit, and a hand pulse encoder. The servo drive uses torque mode, and the circuit controls the drive to move the drive component up and down. Different torques are output on the screen according to the specifications and models of different tension gauges. The drive component moves the shaft tension gauge through the top connector. The control box can electrically control the drive component, allowing the control box to detect different models of shaft tension gauges through the drive component.

[0013] 2. The first and second support plates are supported and installed by four first support rods. The mounting base is screwed to the second support plate. The four second support rods on the bottom inner side of the main body support and fix the third support rod by a fixing plate. The third support rod is fixed to the electric cylinder by the third support plate. The electric cylinder drives the tension sensor to pull the shaft tension gauge through the telescopic rod. The screen on the top of the control box outputs different torques according to the specifications of different shaft tension gauges, so that the electric cylinder can move up and down. When the set torque is reached, the operation will stop and the electric cylinder will lock. At this time, the tension sensor transmits the data to the display through the transmitter. At the same time, the pressure gauge of the main shaft tension gauge displays the data. The two values ​​are equal, which means it is qualified.

[0014] 3. Push the locking handle to the top until it stops at the bottom plane of the mounting base. The groove at the bottom of the shaft tension gauge is flush with the ball. At this time, the shaft tension gauge can be inserted into the conical cavity or pulled out vertically. When the locking handle is pulled down to the lower positioning ring, it stops. At this time, the ball will move inward under the force of the inclined plane. At this time, the tension gauge cannot be pulled out vertically, thus achieving the locking state.

[0015] If pulled out again, the locking / releasing handle is pushed up to the bottom of the mounting base. When pushing and pulling out, the horizontal thrust is distributed to the ball bearings, causing the ball bearings to switch between locked and released states. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of the present invention;

[0017] Figure 2 This is a left-side sectional perspective view of the overall structure of this utility model;

[0018] Figure 3 The overall structure of this utility model Figure 2 Enlarged view of point A in the middle;

[0019] Figure 4 This is a left-side sectional perspective view of the shaft tension gauge, tension sensor, locking handle, groove, tension rod, ball bearing, positioning ring, limiting groove, and limiting block in the overall structure of this utility model.

[0020] In the diagram: 1. Main body; 2. Control box; 3. First support plate; 4. First support rod; 5. Second support plate; 6. Mounting base; 7. Shaft tension gauge; 8. Second support rod; 9. Fixing plate; 10. Third support rod; 11. Third support plate; 12. Electric cylinder; 13. Telescopic rod; 14. Tension sensor; 15. Lock handle; 16. Groove; 17. Tension rod; 18. Ball bearing; 19. Positioning ring; 20. Support ring; 21. Limiting groove; 22. Limiting block. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Example 1

[0023] Please refer to Figure 1-4 As shown, this utility model provides a shaft tensile tester, including a tester housing body 1. A control box 2 is installed on the top of the body 1 and near one side. An mounting component for placing a shaft tensile tester 7 is installed on the top of the body 1 and on the other side of the control box 2. A drive component for pulling the shaft tensile tester 7 is installed at the bottom of the mounting component. A connecting component for mounting the shaft tensile tester 7 for testing is installed between the drive component and the mounting component.

[0024] Additionally, the shaft tension gauge 7 is placed and supported using mounting components. The control unit consists of a PLC, a programmable controller, a servo drive circuit, and a hand pulse encoder. The servo drive uses torque mode, and the circuit controls the drive to move the drive component up and down. Different torques are output on the screen according to the specifications and models of different tension gauges. The drive component moves the shaft tension gauge 7 through the top connector. The control box 2 is electrically connected to the drive component to control it, so that the control box 2 can detect different models of shaft tension gauges 7 through the drive component.

[0025] Specifically, the mounting components include a first support plate 3 mounted on the top of the main body 1 and located on one side of the control box 2. First support rods 4 are mounted on the top four sides of the first support plate 3. A second support plate 5 is mounted on the top of the first support rods 4. A mounting base 6 is mounted on the inner side of the second support plate 5. The first support rods 4 are fixed to the second support plate 5 with nuts. The inner side of the mounting base 6 is used to place a shaft tension gauge 7. The driving components include four second support rods 8 arranged circumferentially on the top inner side of the main body 1. A fixing plate 9 is mounted on the top of the second support rods 8. Third support rods 10 are mounted on the bottom four sides of the fixing plate 9. A third support plate 11 is mounted on the bottom of the third support rods 10. An electric cylinder 12 is mounted on one side of the third support plate 11. A telescopic rod 13 is mounted on the top of the electric cylinder 12. A tension sensor 14 is mounted on the top of the telescopic rod 13. A support ring 20 is fixedly connected to the outer side of the first support rod 4 near its top. The tension sensor 14 is mounted via an adapter screw. The third support rods 10 and the third support plate 11 are screwed together with nuts.

[0026] The first support plate 3 and the second support plate 5 are supported and installed by four first support rods 4. The first support rods 4 support the second support plate 5 upward through the support ring 20. The mounting base 6 is screwed to the second support plate 5. The four second support rods 8 on the bottom inner side of the main body 1 support and fix the third support rod 10 through the fixing plate 9. The third support rod 10 fixes the electric cylinder 12 through the third support plate 11. The electric cylinder 12 drives the tension sensor 14 to pull the shaft tension gauge 7 through the telescopic rod 13. The screen on the top of the control box 2 outputs different torques according to the specifications of different shaft tension gauges 7, so that the electric cylinder can move up and down. When the set torque is reached, the operation will stop and the electric cylinder will lock. At this time, the tension sensor 14 transmits the data to the display through the transmitter. At the same time, the pressure gauge of the main shaft tension gauge 7 displays the data. The two values ​​are equal, which means that it is qualified.

[0027] More specifically, the connector includes a locking handle 15 installed inside the mounting base 6. A groove 16 is provided on the inner side of the locking handle 15 near one end. A tension rod 17 is installed inside the locking handle 15. A plurality of circumferentially arranged balls 18 are embedded in the inner side of the tension rod 17. A positioning ring 19 is fitted on the outer side of the tension rod 17 for fixed connection. The tension sensor 14 is connected to the tension rod 17 via an adapter screw. A plurality of circumferentially arranged limiting grooves 21 are provided on the outer wall of the locking handle 15. A plurality of circumferentially arranged limiting blocks 22 are installed inside the mounting base 6. The limiting blocks 22 are slidably connected to the limiting grooves 21.

[0028] Furthermore, multiple limiting blocks 22 on the outer side of the mounting base 6 can slide within the limiting groove 21 of the locking handle 15. The limiting blocks 22 limit and guide the locking handle 15. When the locking handle 15 is pushed to the top and stopped at the lower plane of the mounting base 6, the groove at the bottom of the shaft tension gauge 7 is flush with the ball 18. At this time, the shaft tension gauge 7 can be placed into the conical cavity or pulled out vertically. When the locking handle 15 is pulled down to the lower positioning ring 19, it stops. At this time, the ball 18 will move inward under the force of the inclined plane. At this time, the tension gauge cannot be pulled out vertically, thus achieving the locking state.

[0029] If pulled out again, the locking / releasing handle 15 is pushed up to stop under the mounting base 6. When it is pushed out, the horizontal thrust can be distributed to the ball bearing 18, causing the ball bearing 18 to switch between the locked and released states.

[0030] Working principle: Push the locking handle 15 to the top until it stops at the bottom plane of the mounting base 6. The groove at the bottom of the shaft tension gauge 7 is flush with the ball bearing 18. At this time, the shaft tension gauge 7 can be placed into the conical cavity of the mounting base 6. When the locking handle 15 is pulled down to the lower positioning ring 19, it stops. At this time, the ball bearing 18 will move inward under the force of the inclined plane to install and fix the shaft tension gauge 7. The electric cylinder 12 drives the tension sensor 14 to pull the shaft tension gauge 7 through the telescopic rod 13. The screen on the top of the control box 2 outputs different torques according to the different specifications of the shaft tension gauge 7, so that the electric cylinder can move up and down. When the set torque is reached, it will stop and the electric cylinder 12 will lock. At this time, the tension sensor 14 transmits the data to the display through the transmitter. At the same time, the pressure gauge of the main shaft tension gauge 7 displays the data. The two values ​​are equal, which means it is qualified.

[0031] The contents not described in detail in this specification are existing technologies known to those skilled in the art.

[0032] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A shaft tensile tester, comprising a test chamber body (1), characterized in that: A control box (2) is installed on the top of the main body (1) and near one side. A mounting component for placing a shaft tension gauge (7) is installed on the top of the main body (1) and on the other side of the control box (2). A drive component for pulling the shaft tension gauge (7) is installed at the bottom of the mounting component. A connector for installing the shaft tension gauge (7) for detection is installed between the drive component and the mounting component.

2. The shaft tensile tester machine according to claim 1, characterized in that: The mounting component includes a first support plate (3) mounted on the top of the main body (1) and located on one side of the control box (2). A first support rod (4) is mounted on the top four sides of the first support plate (3). A second support plate (5) is mounted on the top of the first support rod (4). A mounting base (6) is mounted on the inner side of the second support plate (5). The first support rod (4) is fixed to the second support plate (5) by nuts. The inner side of the mounting base (6) is used to place the shaft tension gauge (7).

3. The shaft tensile tester machine according to claim 2, characterized in that: The driving component includes four second support rods (8) arranged circumferentially on the top inner side of the main body (1). A fixing plate (9) is installed on the top of the second support rods (8). A third support rod (10) is installed on the bottom four sides of the fixing plate (9). A third support plate (11) is installed on the bottom of the third support rod (10). An electric cylinder (12) is installed on one side of the third support plate (11). A telescopic rod (13) is installed on the top of the electric cylinder (12). A tension sensor (14) is installed on the top of the telescopic rod (13). The tension sensor (14) is installed by an adapter screw. The third support rod (10) and the third support plate (11) are screwed together by a nut.

4. The shaft tensile tester machine according to claim 3, characterized in that: The connector includes a locking handle (15) installed inside the mounting base (6). A groove (16) is provided inside the locking handle (15) near one end. A tension rod (17) is installed inside the locking handle (15). A plurality of circumferentially arranged balls (18) are embedded inside the tension rod (17). The tension sensor (14) is connected to the tension rod (17) via an adapter thread.

5. The shaft tensile tester machine according to claim 4, characterized in that: The outer side of the tension rod (17) is fitted with a positioning ring (19) for fixed connection.

6. The shaft tensile tester machine according to claim 2, characterized in that: A support ring (20) is fixedly connected to the outside of the first support rod (4) and near the top.

7. The shaft tensile tester machine according to claim 4, characterized in that: The outer wall of the locking handle (15) is provided with a plurality of circumferentially arranged limiting grooves (21), and the inner side of the mounting base (6) is provided with a plurality of circumferentially arranged limiting blocks (22), and the limiting blocks (22) are slidably connected to the limiting grooves (21).

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