A photovoltaic cell bending strength detection device
Patent Information
- Application Number
- CN202521942782.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-10
- Publication Date
- 2026-09-29
- Estimated Expiration
- 2035-09-10
AI Technical Summary
[0005]本实用新型的目的是,克服上述背景技术中如果光伏电池表面崩裂损坏,此时损坏产生的碎片容易残留在装置表面,当光伏电池检测后操作员还需要对装置表面的碎片进行清理,因此容易增加操作员劳动量的问题
当电池检测结束后,通过控制杆带动夹持件复位,同时通过控制杆控制活塞件移动,从而将底架内的气流推送至喷气嘴内,随即通过喷气嘴喷射气流对底架表面的碎屑进行吹扫,以降低操作员的劳动量。
Smart Images

Figure CN224816101U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of photovoltaic cell testing technology, specifically to a photovoltaic cell bending strength testing device. Background Technology
[0002] In the production process of photovoltaic modules, laser cutting technology is used to cut the original standard photovoltaic cells into several small pieces, which affects the bending strength performance of the cells and may also lead to the breakage rate of photovoltaic modules during manufacturing. Before the photovoltaic cells leave the factory, bending strength related tests are usually carried out on the photovoltaic cells to determine whether the photovoltaic cell products are qualified.
[0003] In existing technologies, when testing the bending strength of photovoltaic cells, if the surface of the photovoltaic cell cracks and is damaged, the resulting fragments are likely to remain on the surface of the device. After the photovoltaic cell is tested, the operator still needs to clean the fragments from the device surface, which easily increases the operator's workload.
[0004] This invention proposes a photovoltaic cell bending strength testing device to solve the problem that if the surface of a photovoltaic cell is cracked and damaged, the resulting fragments are easily left on the surface of the device. After the photovoltaic cell is tested, the operator still needs to clean the fragments from the device surface, which easily increases the operator's workload. Utility Model Content
[0005] The purpose of this invention is to overcome the problem in the above-mentioned background technology that if the surface of a photovoltaic cell is cracked and damaged, the resulting fragments are easily left on the surface of the device. After the photovoltaic cell is inspected, the operator still needs to clean the fragments from the surface of the device, which easily increases the operator's workload.
[0006] Based on the above technical concept, the technical solution adopted by this utility model is as follows: A photovoltaic cell bending strength testing device includes a base frame, a pressing mechanism fixedly mounted on the base frame, a control rod disposed inside the base frame, two clamping members symmetrically disposed on the control rod, two air nozzles symmetrically inserted into the front side of the base frame, and two piston members symmetrically disposed inside the base frame, the piston members slidingly abutting against the outer wall of the control rod.
[0007] Further defining the above technical solution, the pressing mechanism includes a top frame, an electric push rod, and a pressing block. The top frame is fixedly mounted on the top surface of the base frame, the electric push rod is fixedly mounted on the top surface of the top frame, and the pressing block is fixedly mounted on the extended end of the electric push rod.
[0008] To further define the above technical solution, the top surface of the pressure block is symmetrically provided with two vertical plates, which are movably inserted into the top frame.
[0009] Further defining the above technical solution, the top surface of the base frame is provided with a groove corresponding to the pressure block, two movable cavities are symmetrically provided inside the base frame, the two piston components are respectively installed in the two movable cavities, the top surface of the base frame is symmetrically provided with two sliding grooves, and the two clamping components are respectively movably arranged in the two sliding grooves.
[0010] Further defining the above technical solution, the control rod includes a rotating rod and a motor. The two ends of the rotating rod are rotatably inserted into two sliding grooves. The motor is fixedly mounted on the side wall of the base frame. The rotating shaft of the motor is fixedly connected to one end of the rotating rod. Threaded grooves are opened on the outer walls of both ends of the rotating rod, and the thread directions of the two external threads are opposite. Two cams are symmetrically fitted on the outer wall of the rotating rod, and the cams are in the movable cavity.
[0011] Further defining the above technical solution, the clamping component includes a movable plate and a side plate. The lower end of the movable plate is inserted into a sliding groove and threaded onto a rotating rod. The upper end of the movable plate extends out of the sliding groove and is fixedly connected to the side plate. Two limiting grooves are formed on the side wall of the side plate. Two limiting blocks are movably arranged in the two limiting grooves. The limiting blocks are connected to the inner bottom wall of the limiting grooves by a first spring. A rubber plate is fixedly arranged at one end of the limiting block extending out of the limiting groove. A horizontal plate is movably inserted into the side wall of the side plate. A steel cable is fixedly arranged on the bottom surface of the limiting block. The lower end of the steel cable passes through the limiting groove and is fixedly connected to the top surface of the horizontal plate.
[0012] Further defining the above technical solution, the piston component includes a piston plate and an abutting rod. The piston plate is movably disposed within the movable cavity, and the top surface of the piston plate is connected to the inner top wall of the movable cavity via a second spring. The abutting rod is fixedly disposed on the bottom surface of the piston plate, and the abutting rod slides in cooperation with the outer wall of the cam.
[0013] Further defining the above technical solution, the air inlet end of the jet nozzle is connected to the inner wall of the movable cavity, and the air outlet end of the jet nozzle is bent toward the groove.
[0014] Compared with the prior art, the beneficial effects of this utility model are: After the battery test is completed, the clamping parts are reset by the control lever, and the piston is moved by the control lever to push the airflow in the base frame into the jet nozzle. The airflow is then sprayed through the jet nozzle to blow away the debris on the surface of the base frame, thereby reducing the workload of the operator.
[0015] The movable plate moves the side plate toward the battery. When the horizontal plate comes into contact with the battery, it moves and pulls the steel cable. At this time, the steel cable pulls the limiting block and the rubber plate downward, thereby pressing the battery with the rubber plate to increase the stability of the side plate when clamping the battery. Attached Figure Description
[0016] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0017] Figure 1 This is a three-dimensional structural diagram of a photovoltaic cell bending strength testing device according to the present invention; Figure 2 This is a partial three-dimensional cross-sectional view of a photovoltaic cell bending strength testing device according to the present invention; Figure 3 This is a partial three-dimensional unfolded cross-sectional view of a photovoltaic cell bending strength testing device according to the present invention.
[0018] The components are as follows: 1. Base frame; 11. Groove; 12. Movable cavity; 13. Slide groove; 2. Pressing mechanism; 21. Top frame; 22. Electric push rod; 23. Pressing block; 24. Vertical plate; 3. Control rod; 31. Rotating rod; 32. Motor; 33. Cam; 4. Clamping component; 41. Movable plate; 42. Side plate; 43. Limiting groove; 44. Limiting block; 45. First spring; 46. Rubber plate; 47. Horizontal plate; 48. Steel cable; 5. Air nozzle; 6. Piston component; 61. Piston plate; 62. Abutment rod; 63. Second spring. Detailed Implementation
[0019] The following is in conjunction with the appendix Figures 1-3 The present invention will be described in further detail below.
[0020] Please refer to the attached diagram in the instruction manual. Figure 1 , Figure 2 and Figure 3 This utility model provides an embodiment of a photovoltaic cell bending strength testing device, including a base frame 1. A pressing mechanism 2 is fixedly installed on the base frame 1. The pressing mechanism 2 includes a top frame 21, an electric push rod 22, and a pressing block 23. The top frame 21 is fixedly installed on the top surface of the base frame 1, the electric push rod 22 is fixedly installed on the top surface of the top frame 21, and the pressing block 23 is fixedly installed on the extended end of the electric push rod 22. The electric push rod 22 facilitates the movement of the pressing block 23. When the pressing block 23 moves down, it presses the battery, thereby causing the battery to bend, so as to detect the bending strength of the battery.
[0021] The top surface of the pressure block 23 is symmetrically provided with two vertical plates 24, which are movably inserted into the top frame 21. When the pressure block 23 moves, the two vertical plates 24 cooperate to increase the stability of the pressure block 23 during movement.
[0022] A control rod 3 is installed inside the base frame 1. The control rod 3 includes a rotating rod 31 and a motor 32. The two ends of the rotating rod 31 are rotatably inserted into two sliding grooves 13. The motor 32 is fixedly installed on the side wall of the base frame 1. The rotating shaft of the motor 32 is fixedly connected to one end of the rotating rod 31. The outer walls of both ends of the rotating rod 31 are provided with threaded grooves, and the thread directions of the two external threads are opposite. Two cams 33 are symmetrically fitted on the outer wall of the rotating rod 31. The cams 33 are in the movable cavity 12. The motor 32 can drive the rotating rod 31 to rotate. The two external threads cooperate with the two clamping parts 4 so that the rotating rod 31 can control the movement of the clamping parts 4. The two clamping parts 4 move in opposite directions, so that the two clamping parts 4 cooperate to facilitate the clamping and release of the battery.
[0023] Two clamping parts 4 are symmetrically arranged on the control lever 3. Two jet nozzles 5 are symmetrically inserted into the front side of the base frame 1. Two piston parts 6 are symmetrically arranged inside the base frame 1. The piston parts 6 slide against the outer wall of the control lever 3. The top surface of the base frame 1 has a groove 11 corresponding to the pressure block 23. Two movable cavities 12 are symmetrically opened inside the base frame 1. The two piston parts 6 are respectively installed in the two movable cavities 12. The top surface of the base frame 1 has two sliding grooves 13 symmetrically opened. The two clamping parts 4 are respectively movably arranged in the two sliding grooves 13. The groove 11 allows the battery to bend downwards. The movable cavity 12 facilitates the installation of the piston parts 6. The sliding groove 13 facilitates the installation of the clamping parts 4.
[0024] The clamping component 4 includes a movable plate 41 and a side plate 42. The lower end of the movable plate 41 is inserted into the slide groove 13 and threaded onto the rotating rod 31. The upper end of the movable plate 41 extends out of the slide groove 13 and is fixedly connected to the side plate 42. The side wall of the side plate 42 has two limiting grooves 43. Two limiting blocks 44 are movably arranged in the two limiting grooves 43. The limiting blocks 44 are connected to the inner bottom wall of the limiting groove 43 by a first spring 45. A rubber plate 46 is fixedly arranged at one end of the limiting block 44 that extends out of the limiting groove 43. A horizontal plate 47 is movably inserted into the side wall of the side plate 42. A steel cable 48 is fixedly arranged on the bottom surface of the limiting block 44. The lower end of the steel cable 48 passes through the limiting groove 43 and is fixedly connected to the top surface of the horizontal plate 47.
[0025] When the rotating rod 31 rotates, it causes the movable plate 41 to slide along the inner wall of the slide groove 13. At this time, the movable plate 41 drives the side plate 42 to move towards the battery. When the horizontal plate 47 comes into contact with the battery, the horizontal plate 47 moves and pulls the steel cable 48 to move. At this time, the steel cable 48 pulls the limiting block 44 and the rubber plate 46 to move downward, thereby pressing the battery through the rubber plate 46 to increase the stability of the side plate 42 when clamping the battery. When the side plate 42 separates from the battery, the first spring 45 pushes the limiting block 44 and the rubber plate 46 to move upward. At this time, the limiting block 44 pulls the steel cable 48 to move, and the steel cable 48 pulls the side plate 42 to reset.
[0026] The piston component 6 includes a piston plate 61 and an abutment rod 62. The piston plate 61 is movably disposed in the movable cavity 12, and the top surface of the piston plate 61 is connected to the inner top wall of the movable cavity 12 through a second spring 63. The abutment rod 62 is fixedly disposed on the bottom surface of the piston plate 61 and slides with the outer wall of the cam 33. The second spring 63 facilitates pushing the piston plate 61 and the abutment rod 62 downward, thereby ensuring that the abutment rod 62 is always in contact with the outer wall of the cam 33. The rotating rod 31 facilitates driving the cam 33 to rotate. As the cam 33 rotates, it is easy to control the abutment rod 62 and the piston plate 61 to move up and down reciprocatingly, thereby continuously pushing the airflow in the movable cavity 12 into the jet nozzle 5.
[0027] The air inlet of the nozzle 5 is connected to the inner wall of the active cavity 12, and the air outlet of the nozzle 5 is bent toward the groove 11. When the nozzle 5 sprays air, it is convenient to blow away the debris in the groove 11 to reduce the debris remaining in the groove 11.
[0028] Working principle: When using this photovoltaic cell bending strength testing device, the cell is first placed on the base frame 1. Then, the clamping part 4 is moved by the control rod 3 to clamp and fix the cell. Then, the cell is bent by the pressing mechanism 2. In conjunction with other existing testing equipment, the bending strength of the cell is tested. After the cell test is completed, the clamping part 4 is reset by the control rod 3. At the same time, the piston part 6 is moved by the control rod 3, thereby pushing the airflow in the base frame 1 into the jet nozzle 5. Then, the airflow is sprayed through the jet nozzle 5 to blow away the debris on the surface of the base frame 1.
[0029] The above description is a further detailed explanation of the present invention in conjunction with specific preferred embodiments, which is intended to enable those skilled in the art to understand and apply the present invention. However, it should not be assumed that the specific implementation of the present invention is limited to these descriptions.
Claims
1. A photovoltaic cell bending strength testing device, comprising a base frame (1), characterized in that, A pressing mechanism (2) is fixedly installed on the base frame (1). A control rod (3) is installed inside the base frame (1). Two clamping parts (4) are symmetrically arranged on the control rod (3). Two air nozzles (5) are symmetrically inserted into the front side of the base frame (1). Two piston parts (6) are symmetrically arranged inside the base frame (1). The piston parts (6) slide against the outer wall of the control rod (3).
2. The photovoltaic cell bending strength testing device according to claim 1, characterized in that, The pressing mechanism (2) includes a top frame (21), an electric push rod (22) and a pressing block (23). The top frame (21) is fixedly installed on the top surface of the base frame (1), the electric push rod (22) is fixedly installed on the top surface of the top frame (21), and the pressing block (23) is fixedly installed at the extended end of the electric push rod (22).
3. The photovoltaic cell bending strength testing device according to claim 2, characterized in that, The top surface of the pressure block (23) is symmetrically provided with two vertical plates (24), and the two vertical plates (24) are movably inserted into the top frame (21).
4. The photovoltaic cell bending strength testing device according to claim 2, characterized in that, The top surface of the base frame (1) is provided with a groove (11) corresponding to the pressure block (23). Two movable cavities (12) are symmetrically opened inside the base frame (1). Two piston parts (6) are respectively installed in the two movable cavities (12). Two sliding grooves (13) are symmetrically opened on the top surface of the base frame (1). Two clamping parts (4) are respectively movably arranged in the two sliding grooves (13).
5. The photovoltaic cell bending strength testing device according to claim 4, characterized in that, The control lever (3) includes a rotating rod (31) and a motor (32). The two ends of the rotating rod (31) are rotatably inserted into two sliding grooves (13). The motor (32) is fixedly installed on the side wall of the base frame (1). The rotating shaft of the motor (32) is fixedly connected to one end of the rotating rod (31). The outer walls of the two ends of the rotating rod (31) are provided with threaded grooves, and the thread directions of the two external threads are opposite. The outer walls of the rotating rod (31) are symmetrically fitted with two cams (33), and the cams (33) are in the movable cavity (12).
6. The photovoltaic cell bending strength testing device according to claim 5, characterized in that, The clamping member (4) includes a movable plate (41) and a side plate (42). The lower end of the movable plate (41) is inserted into the slide groove (13) and threaded onto the rotating rod (31). The upper end of the movable plate (41) extends out of the slide groove (13) and is fixedly connected to the side plate (42). The side wall of the side plate (42) has two limiting grooves (43). Two limiting blocks (44) are movably arranged in the two limiting grooves (43). (44) A first spring (45) is connected to the inner bottom wall of the limiting groove (43). A rubber plate (46) is fixedly installed at one end of the limiting block (44) extending out of the limiting groove (43). A horizontal plate (47) is movably inserted into the side wall of the side plate (42). A steel cable (48) is fixedly installed on the bottom surface of the limiting block (44). The lower end of the steel cable (48) passes through the limiting groove (43) and is fixedly connected to the top surface of the horizontal plate (47).
7. The photovoltaic cell bending strength testing device according to claim 5, characterized in that, The piston component (6) includes a piston plate (61) and an abutment rod (62). The piston plate (61) is movably disposed in the movable cavity (12), and the top surface of the piston plate (61) is connected to the inner top wall of the movable cavity (12) by a second spring (63). The abutment rod (62) is fixedly disposed on the bottom surface of the piston plate (61), and the abutment rod (62) slides in cooperation with the outer wall of the cam (33).
8. The photovoltaic cell bending strength testing device according to claim 4, characterized in that, The air inlet of the nozzle (5) is connected to the inner wall of the active cavity (12), and the air outlet of the nozzle (5) is bent toward the groove (11).