Polyester industrial yarn fatigue resistance test processing device
Patent Information
- Application Number
- CN202522132119.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-09
- Publication Date
- 2026-09-29
- Estimated Expiration
- 2035-10-09
AI Technical Summary
[0005]为了弥补以上不足,本实用新型提供了一种涤纶工业丝耐疲劳测试加工装置,旨在改善了现有技术中传统的涤纶工业丝耐疲劳测试加工装置仅能对单个涤纶工业丝进行耐力测试,测试效率较低,且固定架存在松脱的潜在风险,适配性较低,存在安全隐患,的问题
1、本实用新型中,设置有固定抓夹机构,通过将涤纶工业丝绕设在缠绕轮上通过电机驱动滑动块移动对工业丝进行夹紧,能对涤纶工业丝实现稳定夹持,避免测试中丝体滑脱影响结果,且借助弹簧与滑动结构适配不同规格丝体,适配性强,设置多组缠绕轮子可以同时对多组工业丝进行测试。
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Figure CN224816113U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of testing equipment, and in particular to a fatigue resistance testing and processing device for polyester industrial yarn. Background Technology
[0002] Polyester industrial filament, officially known as polyethylene terephthalate industrial filament, is an important branch of polyester. It is distinct from civilian polyester filament used in textiles and clothing. Its core characteristics are high strength, high modulus, fatigue resistance, and environmental corrosion resistance, making it specifically designed for industrial applications where material structural strength and stability are critical.
[0003] The fatigue resistance testing and processing device for polyester industrial yarn is an integrated device specifically designed to evaluate the fatigue resistance of polyester industrial yarn under cyclic stress. Its core function is to simulate the fatigue-inducing factors such as stress and environment of polyester industrial yarn under actual working conditions, and to perform standardized cyclic loading, environmental control and performance monitoring on the samples. At the same time, it is equipped with a sample pretreatment process, and finally realizes the quantitative detection of key indicators such as fatigue life and fatigue strength decay law of polyester industrial yarn, providing data support for material research and development, production quality control and application scenario adaptation.
[0004] However, traditional fatigue testing and processing devices for polyester industrial yarns can only perform endurance tests on individual polyester industrial yarns, resulting in low testing efficiency. Furthermore, the fixing frame has the potential risk of loosening, low adaptability, and safety hazards. Therefore, a fatigue testing and processing device for polyester industrial yarns is proposed to solve the above problems. Utility Model Content
[0005] To overcome the above shortcomings, this utility model provides a fatigue resistance testing and processing device for polyester industrial yarn, which aims to improve the existing technology of traditional fatigue resistance testing and processing devices for polyester industrial yarn, which can only perform endurance tests on a single polyester industrial yarn, resulting in low testing efficiency, potential risk of the fixing frame loosening, low adaptability, and safety hazards.
[0006] To achieve the above objectives, the present invention adopts the following technical solution: a fatigue resistance testing and processing device for polyester industrial yarn, comprising a connecting seat, wherein a fixing gripping mechanism is provided on the surface of the connecting seat; The fixed gripping mechanism includes a motor, a threaded rod fixedly connected to the output shaft of the motor, a connecting rod a fixedly connected to the surface of the motor, a connecting rod b threadedly connected to the surface of the threaded rod, a sliding rod slidably connected to the inner wall of the connecting rod b, a sliding block fixedly connected to the end of the sliding rod away from the connecting rod b, a sliding seat fixedly connected to the upper end of the sliding block, a pressing block elastically connected to the sliding seat by a spring, a clamping block in contact with the surface of the pressing block, a fixing block fixedly connected to the bottom end of the clamping block, a winding wheel fixedly connected to the outer sidewall of the fixing block, a connecting plate fixedly connected to the surface of the sliding block, and a protective mechanism provided on the surface of the connecting seat.
[0007] As a further description of the above technical solution: The protective mechanism includes a connecting block, with a hinge rod hinged to the upper end of the connecting block, and a fixed seat hinged to the end of the hinge rod away from the connecting block. A protective cover is fixedly connected to the outer sidewall of the fixed seat.
[0008] As a further description of the above technical solution: The connecting rod a is fixedly connected to the outer side wall of the connecting seat, the connecting rod b is slidably connected to the outer side wall of the connecting seat, and the connecting rod a is fixedly connected to the outer side wall of the connecting seat.
[0009] As a further description of the above technical solution: The surface of the connector is provided with a sliding groove, and the bottom end of the sliding block is provided with a protrusion. The sliding block is slidably connected in the sliding groove of the connector, and the fixing block is fixedly connected to the surface of the connector.
[0010] As a further description of the above technical solution: One end of the spring is fixedly connected to the extrusion block, and the other end of the spring is fixedly connected to the outer sidewall of the sliding seat. The inner wall of the sliding seat is provided with a sliding groove. The extrusion block is slidably connected in the sliding groove of the sliding seat, and the winding wheel is in contact with the inner sidewall of the sliding block.
[0011] As a further description of the above technical solution: The surface of the connecting plate is provided with a sliding groove, the surface of the sliding block is provided with a protrusion, the sliding block is slidably connected in the sliding groove of the connecting plate, and the surface of the fixing block is fixedly connected to the surface of the connecting plate.
[0012] As a further description of the above technical solution: The connecting block is fixedly connected to the outer sidewall of the connecting rod b.
[0013] As a further description of the above technical solution: The surface of the connector is provided with a sliding groove, and the protective cover is slidably connected in the sliding groove of the connector.
[0014] This utility model has the following beneficial effects: 1. In this utility model, a fixed gripping mechanism is provided. By winding polyester industrial yarn onto the winding wheel and moving the sliding block driven by the motor, the industrial yarn is clamped. This can achieve stable clamping of the polyester industrial yarn, avoid the yarn slipping during the test and affecting the results. In addition, the spring and sliding structure are adapted to yarns of different specifications, which has strong adaptability. Multiple sets of winding wheels can be set to test multiple sets of industrial yarns at the same time.
[0015] 2. In this utility model, a protective mechanism is provided. The connecting block drives the hinge rod to move up and down, the hinge rod drives the fixed seat, and the fixed seat drives the protective cover to move down. During the fatigue test of polyester industrial yarn, it can block the fragments of the yarn from breaking and flying, effectively reducing the risk of safety accidents. At the same time, it can isolate external impurities, reduce the corrosion of components, extend the service life of equipment, and prevent external airflow and foreign objects from interfering with the clamping and stretching state of the industrial yarn, ensuring the accuracy and reliability of test data. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the overall three-dimensional structure of a fatigue resistance testing and processing device for polyester industrial yarn proposed in this utility model. Figure 2 This is a partial three-dimensional cross-sectional view of the connecting seat of the polyester industrial yarn fatigue resistance testing and processing device proposed in this utility model; Figure 3 This is a partial three-dimensional structural diagram of the sliding block and the fixed block of the fatigue resistance testing and processing device for polyester industrial yarn proposed in this utility model; Figure 4 This is a partial three-dimensional cross-sectional view of the sliding seat of a fatigue resistance testing and processing device for polyester industrial yarn proposed in this utility model.
[0017] Legend: 1. Connecting seat; 2. Fixed gripping mechanism; 21. Motor; 22. Connecting rod a; 23. Threaded rod; 24. Connecting rod b; 25. Sliding rod; 26. Fixed block; 27. Clamping block; 28. Winding wheel; 29. Sliding block; 210. Sliding seat; 211. Spring; 212. Pressing block; 213. Connecting plate; 3. Protective mechanism; 31. Connecting block; 32. Hinge rod; 33. Fixed seat; 34. Protective cover. Detailed Implementation
[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0019] Reference Figure 1 - Figure 3 One embodiment of this utility model is a fatigue resistance testing and processing device for polyester industrial yarn, which includes a connecting seat 1 and a fixing gripping mechanism 2 provided on the surface of the connecting seat 1. The fixed gripping mechanism 2 includes a motor 21, which is the power source for the entire mechanism. A threaded rod 23 is fixedly connected to the output shaft of the motor 21. When the output shaft of the motor 21 starts rotating, it synchronously drives the threaded rod 23, which is fixedly connected to the surface, to rotate. A connecting rod a22 is fixedly connected to the surface of the motor 21 and is fixedly connected to the outer sidewall of the connecting seat 1. The connecting rod a22 supports and fixes the motor 21, preventing the motor 21 from rotating synchronously with the output shaft. The connecting seat 1 provides fixed support for the connecting rod a22. A connecting rod b24 is slidably connected to the outer sidewall of the connecting seat 1. The connecting rod b24 is threadedly connected to the surface of the threaded rod 23. When the threaded rod 23 rotates, it synchronously drives the threaded rod b24 to rotate. The connecting rod b24 slides left and right on the surface of its threaded rod 23. A sliding rod 25 is slidably connected to the inner wall of the connecting rod b24. The function of the sliding rod 25 is that during endurance testing, the two sets of fixed gripping mechanisms 2 will move towards each other or away from each other. When they move towards each other, they can slide on the inner wall of the connecting rod b24. A sliding block 29 is fixedly connected to the end of the sliding rod 25 away from the connecting rod b24. The left and right movement of the sliding rod 25 will synchronously drive the sliding block 29 to move and clamp the wire. A sliding groove is opened on the surface of the connecting seat 1. A protrusion is provided at the bottom of the sliding block 29. The sliding block 29 is slidably connected in the sliding groove of the connecting seat 1. The function of the sliding groove on the surface of the connecting seat 1 is to limit and guide the sliding block 29, so that the sliding block 29 can only slide along the sliding groove on the surface of the connecting seat 1.
[0020] Reference Figure 2 - Figure 4The fixed block 26 is fixedly connected to the surface of the connecting seat 1. The upper end of the sliding block 29 is fixedly connected to the sliding seat 210. When the sliding block 29 slides, it will synchronously drive the upper fixedly connected sliding seat 210 to slide. The sliding seat 210 is elastically connected to the pressing block 212 through the spring 211. One end of the spring 211 is fixedly connected to the pressing block 212, and the other end of the spring 211 is fixedly connected to the outer side wall of the sliding seat 210. The function of the spring 211 is to automatically reset the pressed block 212 after it has moved. The inner wall of the sliding seat 210 has a sliding groove. The pressing block 212 is slidably connected in the sliding groove of the sliding seat 210. The function of the sliding groove of the sliding seat 210 is to limit and guide the pressing block 212, so that the pressing block 212 can only slide along the sliding groove of the sliding seat 210. The outer side wall of the fixed block 26 is fixedly connected to the winding wheel 28. The winding wheel 28 is in contact with the inner side wall of the sliding block 29. The function of the winding wheel 28 is to wind the polyester industrial yarn to fix its surface tension. The surface of the extrusion block 212 contacts the clamping block 27. The extrusion block 212 and the clamping block 27 move towards each other to clamp the polyester industrial yarn, solving the problem that traditional equipment can only clamp a single industrial yarn. Multiple groups can be clamped at the same time. The bottom end of the clamping block 27 is fixedly connected to the fixing block 26. The movement of the fixing block 26 will synchronously drive the clamping block 27 to move. The surface of the sliding block 29 is fixedly connected to the connecting plate 213. The connecting plate 213 supports and fixes the sliding block 29. The surface of the connecting plate 213 is provided with a sliding groove. The surface of the sliding block 29 is provided with a protrusion. The sliding block 29 is slidably connected in the sliding groove of the connecting plate 213. The function of the sliding groove of the connecting plate 213 is to limit and guide the sliding block 29, so that the sliding block 29 can only slide along the sliding groove on the surface of the connecting plate 213. The surface of the fixing block 26 is fixedly connected to the surface of the connecting plate 213. The up and down movement of the connecting plate 213 will synchronously drive the fixing block 26 on the surface to slide up and down. The surface of the connecting seat 1 is provided with a protective mechanism 3.
[0021] Reference Figure 2 - Figure 4The protective mechanism 3 includes a connecting block 31, which is fixedly connected to the outer sidewall of the connecting rod b24. The connecting rod b24 slides along the surface of the threaded rod 23, which synchronously drives the connecting block 31 to move synchronously. A hinge rod 32 is hinged to the upper end of the connecting block 31. The movement of the connecting block 31 will synchronously pull the hinge rod 32 to move up and down. A fixed seat 33 is hinged to the end of the hinge rod 32 away from the connecting block 31. The up and down movement of the hinge rod 32 will synchronously drive the fixed seat 33 to move up and down. The outer sidewall of the fixed seat 33 is fixedly connected to... With a protective cover 34, the fixing seat 33 synchronously drives the protective cover 34 to move up and down. The protective cover 34 can be lowered while clamping and fixing the polyester industrial yarn, which can effectively prevent accidental breakage during endurance side testing and prevent accidental injury caused by the splashing of polyester industrial yarn. The surface of the connecting seat 1 is provided with a sliding groove, and the protective cover 34 is slidably connected in the sliding groove of the connecting seat 1. The function of the sliding groove of the connecting seat 1 is to limit and guide the protective cover 34, so that the protective cover 34 can only slide along the direction of the sliding groove of the connecting seat 1.
[0022] Working principle: First, the industrial yarn is wound around the surface of the winding wheel 28 for initial fixation. Then, the motor 21 is started, and the output shaft of the motor 21 drives the threaded rod 23 to rotate. The upper and lower sets of sliding blocks 29 are connected to the sliding rod 25 through the connecting rod b24, and the upper and lower sets of fixed blocks 26 are connected to the sliding rod 25 through the connecting rod a22. When the threaded rod 23 rotates, the connecting rod b24 threaded to its surface slides on the surface of the threaded rod 23, synchronously driving the other set of sliding blocks 29 at the upper end to move. The sliding blocks 29 and the fixed blocks 26 move towards each other to initially clamp and fix the industrial yarn. The upper sliding seat 210 of the sliding block 29 is slidably connected to the squeezing block 212 through the spring 211 in the sliding groove of the sliding seat 210 and contacts the clamping block 27. With the winding wheel 28 on the outside of the fixed block 26 contacting the inside of the sliding block 29, it can adapt to polyester industrial yarns of different sizes. In the reciprocating motion, it completes the stable clamping of the polyester industrial yarn and repeated stretching, bending and other fatigue resistance tests.
[0023] At the same time, the connecting block 31 on the outside of the connecting rod b24 will move synchronously. The movement of the connecting block 31 will drive the hinge rod 32, which is hinged to it, to slide up and down. The hinge rod 32 will drive the protective cover 34 on the fixed seat 33 to slide up and down. This will prevent the fragments of the broken wire from causing injury to the staff during fatigue testing, effectively reducing the risk of safety accidents. At the same time, it can isolate external impurities, reduce the corrosion of external impurities on the components, extend the service life of the equipment, and prevent external airflow and foreign objects from interfering with the clamping and stretching state of the industrial wire, ensuring accurate and reliable test data.
[0024] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A fatigue resistance testing and processing device for polyester industrial yarn, comprising a connecting seat (1), characterized in that: The surface of the connecting seat (1) is provided with a fixing gripping mechanism (2); The fixed gripping mechanism (2) includes a motor (21), a threaded rod (23) is fixedly connected to the rotation output shaft of the motor (21), a connecting rod a (22) is fixedly connected to the surface of the motor (21), a connecting rod b (24) is threadedly connected to the surface of the threaded rod (23), a sliding rod (25) is slidably connected to the inner wall of the connecting rod b (24), and a sliding block (29) is fixedly connected to the end of the sliding rod (25) away from the connecting rod b (24). A sliding seat (210) is fixedly connected to the upper end. The sliding seat (210) is elastically connected to a pressing block (212) via a spring (211). A clamping block (27) is in contact with the surface of the pressing block (212). A fixing block (26) is fixedly connected to the bottom end of the clamping block (27). A winding wheel (28) is fixedly connected to the outer sidewall of the fixing block (26). A connecting plate (213) is fixedly connected to the surface of the sliding block (29). A protective mechanism (3) is provided on the surface of the connecting seat (1).
2. The fatigue resistance testing and processing device for polyester industrial yarn according to claim 1, characterized in that: The protective mechanism (3) includes a connecting block (31), the upper end of the connecting block (31) is hinged to a hinge rod (32), the end of the hinge rod (32) away from the connecting block (31) is hinged to a fixed seat (33), and a protective cover (34) is fixedly connected to the outer sidewall of the fixed seat (33).
3. The fatigue resistance testing and processing device for polyester industrial yarn according to claim 1, characterized in that: The connecting rod a (22) is fixedly connected to the outer side wall of the connecting seat (1), the connecting rod b (24) is slidably connected to the outer side wall of the connecting seat (1), and the connecting rod a (22) is fixedly connected to the outer side wall of the connecting seat (1).
4. The fatigue resistance testing and processing device for polyester industrial yarn according to claim 1, characterized in that: The surface of the connecting seat (1) is provided with a sliding groove, the bottom end of the sliding block (29) is provided with a protrusion, the sliding block (29) is slidably connected in the sliding groove of the connecting seat (1), and the fixing block (26) is fixedly connected to the surface of the connecting seat (1).
5. The fatigue resistance testing and processing device for polyester industrial yarn according to claim 1, characterized in that: One end of the spring (211) is fixedly connected to the extrusion block (212), and the other end of the spring (211) is fixedly connected to the outer sidewall of the sliding seat (210). The inner wall of the sliding seat (210) is provided with a sliding groove. The extrusion block (212) is slidably connected in the sliding groove of the sliding seat (210). The winding wheel (28) is in contact with the inner sidewall of the sliding block (29).
6. The fatigue resistance testing and processing device for polyester industrial yarn according to claim 1, characterized in that: The surface of the connecting plate (213) is provided with a sliding groove, the surface of the sliding block (29) is provided with a protrusion, the sliding block (29) is slidably connected in the sliding groove of the connecting plate (213), and the surface of the fixing block (26) is fixedly connected to the surface of the connecting plate (213).
7. The fatigue resistance testing and processing device for polyester industrial yarn according to claim 2, characterized in that: The connecting block (31) is fixedly connected to the outer sidewall of the connecting rod b (24).
8. The fatigue resistance testing and processing device for polyester industrial yarn according to claim 2, characterized in that: The surface of the connecting seat (1) is provided with a sliding groove, and the protective cover (34) is slidably connected in the sliding groove of the connecting seat (1).