A heat dissipation, noise reduction and dust prevention system and battery testing equipment
Patent Information
- Application Number
- CN202521902509.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-04
- Publication Date
- 2026-09-29
- Estimated Expiration
- 2035-09-04
AI Technical Summary
[0002]现有的电池性能测试设备在长时间运行过程中,普遍存在内部积灰、热量过高和噪音过大的问题
本实施例的电池测试设备具备的散热、降噪及防尘系统通过在箱体的至少两个侧壁内安装由外往内依次布置的过滤层、降噪层和散热层,以同时实现防尘、降噪和散热的功能,能够提高设备运行的稳定性和提高测试的准确性。箱体的其余侧壁安装有散热层,以提高对箱体内部设备的散热效果。箱体的侧壁设有多个安装槽,过滤层、降噪层和散热层可拆卸式安装于安装槽,方便拆装清洗或维护。散热层具有铝合金纤维网,铝合金材质导热性佳,纤维状的铝合金材质能够增加与空气的接触面积,从而提升散热效果。降噪层采用聚酯纤维棉与矿棉混合制成,能够有效吸收噪音和振动,减少环境噪音。过滤层含有海绵状活性炭,实现吸附杂质,避免灰尘进入箱体内。
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Figure CN224816343U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of battery testing equipment, and in particular to a heat dissipation, noise reduction and dust prevention system and battery testing equipment. Background Technology
[0002] Existing battery performance testing equipment commonly suffers from internal dust accumulation, excessive heat generation, and excessive noise during long-term operation. Dust buildup affects the equipment's heat dissipation efficiency, leading to increased component temperatures and consequently reducing the accuracy of test data and the equipment's lifespan. Furthermore, excessively high operating temperatures can accelerate equipment aging and even cause malfunctions. In addition, the noise generated by the equipment not only disrupts the working environment but may also negatively impact the health of operators. While some equipment employs redundant space designs to enhance natural heat dissipation, their optimization in dust prevention and noise reduction is insufficient, making it difficult to meet the demands of high-precision testing and long-term stable operation. Therefore, there is an urgent need for a comprehensive technical solution that addresses heat dissipation, dust prevention, and noise reduction issues to improve equipment reliability, testing accuracy, and operational safety. Utility Model Content
[0003] This invention aims to solve at least one of the technical problems existing in the prior art. To this end, this invention proposes a heat dissipation, noise reduction, and dust prevention system and battery testing equipment, which can improve dust prevention, noise reduction, and heat dissipation effects, thereby enhancing testing accuracy and equipment operational stability.
[0004] A heat dissipation, noise reduction, and dust prevention system according to a first aspect embodiment of the present invention includes: The enclosure has at least two side walls fitted with a filter layer, a noise reduction layer, and a heat dissipation layer arranged sequentially from the outside in. The remaining side walls are fitted with heat dissipation layers. Multiple mounting slots are provided on the side walls, allowing the filter, noise reduction, and heat dissipation layers to be detachably installed in these slots. The heat dissipation layer features an aluminum alloy fiber mesh, the noise reduction layer is made of a blend of polyester fiber cotton and mineral wool, and the filter layer contains sponge-like activated carbon.
[0005] According to an embodiment of the first aspect of this utility model, a heat dissipation, noise reduction, and dust prevention system has at least the following beneficial effects: In this embodiment, a filter layer, a noise reduction layer, and a heat dissipation layer are installed sequentially from the outside to the inside within at least two side walls of the enclosure to simultaneously achieve dust prevention, noise reduction, and heat dissipation functions, thereby improving the stability of equipment operation and the accuracy of testing. The remaining side walls of the enclosure are equipped with heat dissipation layers to enhance the heat dissipation effect on the equipment inside the enclosure. The side walls of the enclosure are provided with multiple mounting slots, in which the filter layer, noise reduction layer, and heat dissipation layer are detachably installed for easy disassembly, cleaning, or maintenance. The heat dissipation layer has an aluminum alloy fiber mesh; aluminum alloy has excellent thermal conductivity, and the fibrous aluminum alloy material increases the contact area with air, thereby improving the heat dissipation effect. The noise reduction layer is made of a mixture of polyester fiber cotton and mineral wool, which can effectively absorb noise and vibration, reducing environmental noise. The filter layer contains sponge-like activated carbon to adsorb impurities and prevent dust from entering the enclosure.
[0006] According to an embodiment of the first aspect of the present invention, the outer periphery of the housing includes a first side wall, a second side wall, a third side wall and a fourth side wall. The first side wall and the second side wall are arranged opposite to each other along a first direction, and the third side wall and the fourth side wall are arranged opposite to each other along a second direction. A filter layer, a noise reduction layer and a heat dissipation layer are installed on the first side wall and the second side wall, and a heat dissipation layer is installed on the third side wall and the fourth side wall.
[0007] According to an embodiment of the first aspect of the present invention, the first sidewall and the second sidewall have hinged door panels, and a filter layer, a noise reduction layer and a heat dissipation layer are installed inside the door panels.
[0008] According to an embodiment of the first aspect of the present invention, the heat dissipation layer includes at least three stacked aluminum alloy fiber meshes, with a gap between adjacent layers of aluminum alloy fiber meshes. The width of the gap is S1, which satisfies the condition: 0.15mm≤S1≤0.25mm.
[0009] According to an embodiment of the first aspect of the present invention, the aluminum alloy fiber mesh uses aluminum alloy fibers with a diameter of 60μm and a length of 3mm, and the thickness of the aluminum alloy fiber mesh is 1.5mm.
[0010] According to an embodiment of the first aspect of the present invention, the third sidewall and the fourth sidewall are provided with slots extending in a vertical direction, and the slots are fitted with heat dissipation layers.
[0011] According to an embodiment of the first aspect of this utility model, the thickness of the noise reduction layer is 50mm and the thickness of the filter layer is 20mm.
[0012] According to an embodiment of the first aspect of the present invention, a partition is provided between the filter layer and the noise reduction layer, and a partition is provided between the noise reduction layer and the heat dissipation layer, with multiple through holes provided in the partition.
[0013] According to an embodiment of the first aspect of the present invention, the door panel includes a frame and a mounting groove installed on the inner peripheral wall of the frame. The top of the frame is provided with an opening, and the filter layer, noise reduction layer and heat dissipation layer can be inserted and installed in the mounting groove from top to bottom.
[0014] According to an embodiment of the second aspect of this utility model, a battery testing device is proposed, including the above-mentioned heat dissipation, noise reduction and dust prevention system.
[0015] The battery testing device according to the second aspect embodiment of the present invention has at least the following beneficial effects: The battery testing equipment in this embodiment features a heat dissipation, noise reduction, and dust prevention system. This system utilizes a filter layer, a noise reduction layer, and a heat dissipation layer arranged sequentially from the outside in on at least two side walls of the enclosure. This simultaneous function of dust prevention, noise reduction, and heat dissipation improves the stability of equipment operation and the accuracy of testing. The remaining side walls of the enclosure are equipped with heat dissipation layers to enhance the heat dissipation effect on the internal equipment. Multiple mounting slots are provided on the side walls of the enclosure, allowing the filter layer, noise reduction layer, and heat dissipation layer to be detachably installed in these slots for easy disassembly, cleaning, or maintenance. The heat dissipation layer contains an aluminum alloy fiber mesh. Aluminum alloy has excellent thermal conductivity, and the fibrous material increases the contact area with air, thereby improving heat dissipation. The noise reduction layer is made of a mixture of polyester fiber cotton and mineral wool, effectively absorbing noise and vibration and reducing environmental noise. The filter layer contains sponge-like activated carbon to adsorb impurities and prevent dust from entering the enclosure.
[0016] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description
[0017] The present invention will be further described below with reference to the accompanying drawings and embodiments, wherein: Figure 1 This is an isometric view of the battery testing equipment in an embodiment of this utility model; Figure 2 This is a cross-sectional view of the connection between the door panel and the box body in an embodiment of this utility model; Figure 3 This is a partial cross-sectional view of the heat dissipation layer in an embodiment of this utility model; Figure 4 This is a cross-sectional view of the end of the door panel away from the box body in an embodiment of this utility model.
[0018] Figure label: Box body 100; First side wall 101; Second side wall 102; Third side wall 103; Fourth side wall 104; Hinge 105; Door panel 110; Filter layer 111; Noise reduction layer 112; Heat dissipation layer 113; Aluminum alloy fiber mesh 114; Mounting groove 115; Partition 116; Frame 117; Gap 118; Slot 119. Detailed Implementation
[0019] The embodiments of this utility model are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain this utility model, and should not be construed as limiting this utility model.
[0020] In the description of this utility model, it should be understood that the directional descriptions, such as up, down, front, back, left, right, etc., indicate the directional or positional relationship based on the directional or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0021] In the description of this utility model, "several" means one or more, "multiple" means two or more, "greater than," "less than," and "exceeding" are understood to exclude the stated number, while "above," "below," and "within" are understood to include the stated number. If "first" or "second" is used in the description, it is only for the purpose of distinguishing technical features and should not be construed as indicating or implying relative importance, or implicitly indicating the number of indicated technical features, or implicitly indicating the order of the indicated technical features.
[0022] In the description of this utility model, unless otherwise explicitly defined, terms such as "setting," "installation," and "connection" should be interpreted broadly, and those skilled in the art can reasonably determine the specific meaning of the above terms in this utility model in conjunction with the specific content of the technical solution.
[0023] Reference Figures 1 to 4A heat dissipation, noise reduction, and dust prevention system according to a first aspect of this utility model includes a housing 100. A filter layer 111, a noise reduction layer 112, and a heat dissipation layer 113, arranged sequentially from the outside to the inside, are installed within at least two side walls of the housing 100 to simultaneously achieve dust prevention, noise reduction, and heat dissipation functions, thereby improving the stability of equipment operation and the accuracy of testing. The remaining side walls of the housing 100 are equipped with heat dissipation layers 113 to improve the heat dissipation effect on the equipment inside the housing 100. The side walls of the housing 100 are provided with multiple mounting slots 115, in which the filter layer 111, noise reduction layer 112, and heat dissipation layer 113 are detachably installed for easy disassembly, cleaning, or maintenance. The heat dissipation layer 113 has an aluminum alloy fiber mesh 114. Aluminum alloy has excellent thermal conductivity, and the fibrous aluminum alloy material increases the contact area with air, thereby improving the heat dissipation effect. The noise reduction layer 112 is made of a mixture of polyester fiber cotton and mineral wool, which can effectively absorb noise and vibration, reducing environmental noise. The filter layer 111 contains sponge-like activated carbon, which adsorbs impurities and prevents dust from entering the housing 100.
[0024] Understandably, the filter layer 111 uses sponge-like activated carbon material. This sponge-like activated carbon material is an air purification filter material made by attaching high-quality, highly absorbent powdered catalytic activated carbon to a polyurethane foam carrier using a polymer binder. It has a high specific surface area and porous structure, effectively adsorbing dust and impurities and preventing them from entering the housing 100. The noise reduction layer 112 is made of a mixture of polyester fiber cotton and mineral wool. Through multiple reflections and absorptions of sound waves and the resonance effect, it significantly reduces the noise during equipment operation. In this embodiment, the noise reduction layer 112 is made of a mixture of 30% polyester fiber and 70% mineral wool. The heat dissipation layer 113 is an aluminum alloy fiber mesh 114. Aluminum alloy has excellent thermal conductivity, and the fibrous structure increases the contact area with air, thereby improving heat dissipation efficiency.
[0025] It is understood that the outer perimeter of the enclosure 100 includes four side walls, namely the first side wall 101, the second side wall 102, the third side wall 103 and the fourth side wall 104. The first side wall 101 and the second side wall 102 are arranged opposite each other along the first direction, and the third side wall 103 and the fourth side wall 104 are arranged opposite each other along the second direction. The first side wall 101 and the second side wall 102 are equipped with a filter layer 111, a noise reduction layer 112 and a heat dissipation layer 113, and the third side wall 103 and the fourth side wall 104 are equipped with a heat dissipation layer 113. This design not only ensures the requirements of dust prevention and noise reduction, but also improves the overall heat dissipation effect through multi-directional heat dissipation.
[0026] Furthermore, the first sidewall 101 and the second sidewall 102 have hinged door panels 110. A filter layer 111, a noise reduction layer 112, and a heat dissipation layer 113 are installed inside the door panel 110. The frame 117 of the door panel 110 has an opening at the top, allowing the filter layer 111, noise reduction layer 112, and heat dissipation layer 113 to be inserted from top to bottom into mounting slots 115 within the frame 117. This simplifies operation and allows users to easily open the door panel 110 for internal equipment maintenance or material replacement. Simultaneously, the third sidewall 103 and the fourth sidewall 104 have vertically extending slots 119. These slots 119 have openings at the top of the housing 100, and the heat dissipation layer 113 is installed in them. The heat dissipation layer 113 can be inserted from top to bottom, simplifying the installation process while ensuring the stability of the heat dissipation layer 113.
[0027] Reference Figure 3 The heat dissipation layer 113 is composed of at least three layers of aluminum alloy fiber mesh 114, with a gap 118 between adjacent layers. The width of the gap 118 is controlled within a reasonable range to optimize airflow and heat dissipation. In this embodiment, the width of the gap 118 is S1, satisfying: 0.15mm ≤ S1 ≤ 0.25mm. It is understood that when the width of the gap 118, S1 < 0.15mm, is too small, insufficient air enters the gap 118 from the outside, resulting in insufficient airflow efficiency and a small contact area between the aluminum alloy fiber mesh 114 and the air, thus reducing the heat dissipation effect. When the width of the gap 118, S1 > 0.25mm, although the airflow increases, the excessively large gap 118 leads to a longer heat conduction path between the aluminum alloy fiber mesh 114, preventing efficient heat transfer between adjacent layers and reducing the overall heat dissipation efficiency. Meanwhile, an excessively large gap 118 will reduce the stacking density of the multi-layer aluminum alloy fiber mesh 114, resulting in a decrease in the effective heat dissipation area per unit area and affecting the optimal performance of heat dissipation. Furthermore, an excessively large gap 118 may also cause structural stability issues. When the equipment vibrates or is impacted, relative displacement can easily occur between adjacent aluminum alloy fiber meshes 114, thus affecting long-term reliability. Therefore, only when the width S1 of the gap 118 satisfies the condition of 0.15mm ≤ S1 ≤ 0.25mm can good heat dissipation be ensured and a stable installation structure for the aluminum alloy fiber mesh 114 be guaranteed. In this embodiment, the preferred width S1 of the gap 118 is 2mm.
[0028] In this embodiment, the aluminum alloy fiber mesh 114 has a fiber diameter of 60 μm, a length of 3 mm, a single-layer thickness of 1.5 mm, and a total thickness of 5 mm after multiple layers are stacked. This structure not only improves heat dissipation efficiency but also forms convective heat dissipation through the gaps between the fibers, while utilizing the high thermal conductivity of aluminum alloy to achieve rapid heat conduction. Meanwhile, the noise reduction layer 112 has a thickness of 50 mm, and the filter layer 111 has a thickness of 20 mm. A partition 116 is provided between the filter layer 111 and the noise reduction layer 112, and between the noise reduction layer 112 and the heat dissipation layer 113. Multiple through holes are formed on the partition 116 to ensure airflow without weakening the noise reduction effect.
[0029] In a second aspect of this utility model, a battery testing device is provided, including the aforementioned heat dissipation, noise reduction, and dust prevention system. It is understood that the battery testing device possesses all the technical features of the heat dissipation, noise reduction, and dust prevention system; therefore, the battery testing device at least possesses all the beneficial effects of the heat dissipation, noise reduction, and dust prevention system.
[0030] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.
Claims
1. A heat dissipation, noise reduction, and dust prevention system, characterized in that, include: The enclosure has at least two side walls with a filter layer, a noise reduction layer, and a heat dissipation layer arranged sequentially from the outside to the inside. The remaining side walls of the enclosure have a heat dissipation layer. The side walls of the enclosure have multiple mounting slots. The filter layer, the noise reduction layer, and the heat dissipation layer are detachably mounted in the mounting slots. The heat dissipation layer has an aluminum alloy fiber mesh. The noise reduction layer is made of a mixture of polyester fiber cotton and mineral wool. The filter layer contains sponge-like activated carbon.
2. The heat dissipation, noise reduction, and dust prevention system according to claim 1, characterized in that, The outer periphery of the enclosure includes a first sidewall, a second sidewall, a third sidewall, and a fourth sidewall. The first sidewall and the second sidewall are arranged opposite each other along a first direction, and the third sidewall and the fourth sidewall are arranged opposite each other along a second direction. The first sidewall and the second sidewall are equipped with the filter layer, the noise reduction layer, and the heat dissipation layer, and the third sidewall and the fourth sidewall are equipped with the heat dissipation layer.
3. The heat dissipation, noise reduction, and dust prevention system according to claim 2, characterized in that, The first sidewall and the second sidewall have hinged door panels, and the filter layer, the noise reduction layer and the heat dissipation layer are installed inside the door panels.
4. The heat dissipation, noise reduction, and dust prevention system according to claim 1, characterized in that, The heat dissipation layer includes at least three stacked aluminum alloy fiber meshes, with a gap between adjacent layers of aluminum alloy fiber meshes. The width of the gap is S1, which satisfies the condition: 0.15mm≤S1≤0.25mm.
5. The heat dissipation, noise reduction, and dust prevention system according to claim 1, characterized in that, The aluminum alloy fiber mesh uses aluminum alloy fibers with a diameter of 60μm and a length of 3mm, and the thickness of the aluminum alloy fiber mesh is 1.5mm.
6. The heat dissipation, noise reduction, and dust prevention system according to claim 2, characterized in that, The third and fourth sidewalls are provided with slots extending in a vertical direction, and the heat dissipation layer is installed in the slots.
7. The heat dissipation, noise reduction, and dust prevention system according to claim 1, characterized in that, The noise reduction layer has a thickness of 50mm, and the filter layer has a thickness of 20mm.
8. The heat dissipation, noise reduction, and dust prevention system according to claim 1, characterized in that, A partition is provided between the filter layer and the noise reduction layer, and the partition is provided between the noise reduction layer and the heat dissipation layer. The partition has multiple through holes.
9. The heat dissipation, noise reduction, and dust prevention system according to claim 3, characterized in that, The door panel includes a frame and a mounting groove installed on the inner peripheral wall of the frame. The top of the frame has an opening, and the filter layer, the noise reduction layer and the heat dissipation layer can be inserted into the mounting groove from top to bottom.
10. A battery testing device, characterized in that, Includes the heat dissipation, noise reduction and dust prevention system as described in any one of claims 1 to 9.