Network transformer T1 line tail line flip and tail line twisting fixing gap mechanism

Abstract

The utility model provides a kind of network transformer T1 line package tail line overturns and tail line twisting fixed gap position mechanism, comprising: line transport frame, bottom plate and line distribution mechanism, wherein, bottom plate is set on line transport frame, line distribution mechanism includes first cylinder, overturning motor, first speed reducer, second cylinder, clamping block, fixed block and third cylinder.A kind of network transformer T1 line package tail line overturns and tail line twisting fixed gap position mechanism of the utility model embodiment, T1 line package tail line is accurately overturned and distributed by line distribution mechanism, and tail line is twisted and fixed using stranding mechanism, to realize the function of the automatic processing T1 line package tail line, greatly improve production efficiency, reduce the error rate caused by human factor.

Description

Technical Field

[0001] This utility model relates to the technical field of network transformers, and in particular to a mechanism for flipping and branching the tail wire of the T1 coil of a network transformer and fixing the tail wire stranding notch. Background Technology

[0002] Network transformers, also known as data pumps, are devices found on consumer-grade PCI network cards. They primarily function to transmit signals, match impedance, repair waveforms, suppress signal noise, and isolate high voltage. There are many types of network transformers, including T1 / E1 isolation transformers, I SDN / ADSL interface transformers, and VDSL high-pass / low-pass filter modules. The handling of the T1 line coil tail wire in a T1 / E1 isolation transformer is a crucial step.

[0003] Currently, the traditional processing of T1 coil tail wire often requires flipping, separating, and twisting the tail wire of the T1 coil. This is mostly done manually, which is not only inefficient but also prone to errors due to human factors, affecting product quality. Therefore, workers need to use tools (such as tweezers and pliers) to make fine adjustments to the tail wire, but this increases the operation time and reduces production efficiency. Utility Model Content

[0004] This utility model aims to at least partially solve one of the technical problems in the above-mentioned technologies.

[0005] Therefore, one objective of this utility model is to propose a mechanism for flipping and splitting the tail wire of the T1 coil and for twisting and fixing the tail wire at the notch position of the network transformer. The splitting mechanism accurately flips and splits the tail wire of the T1 coil, and the twisting mechanism twists and fixes the tail wire, thereby realizing the function of automating the processing of the tail wire of the T1 coil, greatly improving production efficiency and reducing the error rate caused by human factors.

[0006] To achieve the above objectives, the first aspect of this utility model proposes a mechanism for flipping and branching the tail wire of a network transformer T1 coil and fixing the tail wire stranding notch, comprising: a wire conveying frame, a base plate, and a branching mechanism. The base plate is mounted on the wire conveying frame. The branching mechanism includes a first cylinder, a flipping motor, a first reduction motor, a second cylinder, a clamping block, a fixing block, and a third cylinder. The first cylinder is mounted on the base plate. The flipping motor is connected to the output end of the first cylinder. The first reduction motor is connected to the rotating shaft of the flipping motor. The second cylinder is connected to the rotating shaft of the first reduction motor. The clamping block is connected to the output end of the second cylinder. The fixing block is mounted on the base plate. The output end of the third cylinder is connected to one end of the fixing block.

[0007] In addition, the network transformer T1 coil tail wire flipping and branching and tail wire stranding fixing notch position mechanism proposed above according to this utility model may also have the following additional technical features:

[0008] Specifically, a fixing plate is installed on the conveyor frame, and a fourth cylinder is installed on the fixing plate. The output end of the fourth cylinder is connected to the connecting plate.

[0009] Specifically, the wire conveying frame is equipped with a wire stranding mechanism, which includes a second geared motor, a first gear, a second gear, a fifth cylinder, a spring, and a gripper. The second geared motor is mounted on the connecting plate, the first gear is connected to the rotating shaft of the second geared motor, the second gear is meshed with the first gear, the fifth cylinder is mounted on the connecting plate, the spring is sleeved outside the output end of the fifth cylinder, and the gripper is connected to the output end of the fifth cylinder.

[0010] Specifically, a stepper motor is installed on the outside of the conveyor frame.

[0011] Specifically, the gripper has a latch inside.

[0012] Specifically, a sensor sheet is installed on the outer wall of the base plate.

[0013] Compared with the prior art, the present invention has the following advantages: by using a wire splitting mechanism to accurately flip and split the tail wire of the T1 wire package, and using a wire twisting mechanism to twist and fix the tail wire, the function of automatically processing the tail wire of the T1 wire package is realized, which greatly improves production efficiency and reduces the error rate caused by human factors.

[0014] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description

[0015] The above and / or additional aspects and advantages of this utility model will become apparent and readily understood from the following description of the embodiments taken in conjunction with the accompanying drawings, in which:

[0016] Figure 1 This is a schematic diagram of a mechanism for flipping and branching the tail wire of a network transformer T1 coil and fixing the tail wire stranding notch according to an embodiment of the present invention.

[0017] Figure 2 This is a schematic diagram of a wire-splitting mechanism for a network transformer T1 coil tail wire flipping and tail wire twisting and fixing notch position according to an embodiment of the present invention.

[0018] Figure 3 This is a schematic diagram of the twisting mechanism structure of a network transformer T1 coil tail wire flipping and branching and tail wire twisting and fixing notch position mechanism according to an embodiment of the present invention.

[0019] Figure 4This is a schematic diagram of the structure of a network transformer T1 coil tail wire flipping and branching and tail wire twisting and fixing notch position mechanism according to an embodiment of the present invention, which is used in conjunction with a wire conveying frame and a stepper motor.

[0020] Reference numerals in the attached diagram: 1. Cable conveyor frame; 2. Base plate; 3. Cable separating mechanism; 31. First cylinder; 32. Tilting motor; 33. First geared motor; 34. Second cylinder; 35. Clamping block; 36. Fixing block; 37. Third cylinder; 4. Cable twisting mechanism; 41. Fixing plate; 42. Fourth cylinder; 43. Connecting plate; 44. Second geared motor; 45. First gear; 46. Second gear; 47. Fifth cylinder; 48. Spring; 49. Gripper; 5. Stepper motor; 6. Pin; 7. Induction plate. Detailed Implementation

[0021] The embodiments of this utility model are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain this utility model, and should not be construed as limiting this utility model.

[0022] The following description, with reference to the accompanying drawings, describes a network transformer T1 coil tail wire flipping branching and tail wire stranding fixing notch position mechanism according to an embodiment of the present invention.

[0023] like Figures 1-4 As shown in the figure, a network transformer T1 coil tail wire flipping and branching and tail wire stranding fixing notch position mechanism according to an embodiment of the present invention includes: a wire conveying frame 1, a base plate 2 and a branching mechanism 3.

[0024] The base plate 2 is mounted on the wire conveying frame 1, and the wire separating mechanism 3 includes a first cylinder 31, a flipping motor 32, a first reduction motor 33, a second cylinder 34, a clamping block 35, a fixing block 36, and a third cylinder 37.

[0025] The first cylinder 31 is mounted on the base plate 2. The tilting motor 32 is connected to the output end of the first cylinder 31. The first reduction motor 33 is connected to the rotating shaft of the tilting motor 32. The second cylinder 34 is connected to the rotating shaft of the first reduction motor 33. The clamping block 35 is connected to the output end of the second cylinder 34. The fixing block 36 is mounted on the base plate 2. The output end of the third cylinder 37 is connected to one end of the fixing block 36.

[0026] Specifically, when the yarn is conveyed to the position of the fixing block 36, the third cylinder 37 is activated first to adjust the fixing block 36 to clamp the yarn. Then, the second cylinder 34 adjusts the clamping block 35 to clamp the yarn. Since the clamping block 35 is provided with anti-slip texture, the friction with the yarn is increased, ensuring the stability of the clamping. Subsequently, the first reduction motor 33 is activated, which drives the clamping block 35 and the yarn to flip through the flipping motor 32, realizing the flipping and splitting operation of the tail yarn. After the flipping is completed, the first cylinder 31 is activated to push the entire splitting mechanism 3 to move.

[0027] In one embodiment of this application, such as Figure 2 As shown, a fixing plate 41 is provided on the cable conveyor frame 1, and a fourth cylinder 42 is provided on the fixing plate 41. The output end of the fourth cylinder 42 is connected to the connecting plate 43.

[0028] The wire conveying frame 1 is equipped with a wire stranding mechanism 4, which includes a second reduction motor 44, a first gear 45, a second gear 46, a fifth cylinder 47, a spring 48, and a gripper 49.

[0029] The second geared motor 44 is mounted on the connecting plate 43. The first gear 45 is connected to the rotating shaft of the second geared motor 44. The second gear 46 is meshed with the first gear 45. The fifth cylinder 47 is mounted on the connecting plate 43. The spring 48 is sleeved on the outside of the output end of the fifth cylinder 47. The gripper 49 is connected to the output end of the fifth cylinder 47.

[0030] Specifically, when the tail wire of the T1 coil needs to be twisted, the fifth cylinder 47 is activated, pushing the gripper 49 to clamp the tail wire. Simultaneously, the spring 48 ensures that the gripper 49 has a certain degree of elasticity during clamping, preventing damage to the wire. Next, the second geared motor 44 starts, driving the gripper 49 and the tail wire to rotate through the meshing of the first gear 45 and the second gear 46, thus achieving the twisting operation. During the twisting process, the tightness and direction of the twisting can be controlled by adjusting the speed and direction of rotation of the second geared motor 44.

[0031] In one embodiment of this application, such as Figure 1 and Figure 4 As shown, a stepper motor 5 is installed on the outside of the wire conveyor frame 1.

[0032] Understandably, the stepper motor 5 enables precise control of the moving distance and speed of the wire conveyor 1, thereby controlling the conveying position and speed of the wire.

[0033] In one embodiment of this application, such as Figure 2 As shown, a pin 6 is provided inside the gripper 49.

[0034] Understandably, the pin 6 is designed to further enhance the clamping stability of the clamp 49 on the wire, preventing the wire from slipping or loosening during the twisting process and affecting the twisting effect.

[0035] In one embodiment of this application, such as Figure 3 As shown, a sensor plate 7 is provided on the outer wall of the base plate 2.

[0036] Understandably, the sensor 7 can be used in conjunction with corresponding sensors to monitor the position or status of the base plate 2 in real time, thereby achieving precise control and protection of the entire mechanism.

[0037] Working Principle: In operation, the T1 coil is first placed on the conveyor frame 1. The conveyor frame 1 transports the T1 coil to the designated position. When the coil reaches the position of the fixing block 36, the third cylinder 37 activates, pushing the fixing block 36 to initially clamp and fix the coil. Next, the second cylinder 34 activates, adjusting the clamping block 35 to further clamp the coil. The clamping block 35 has anti-slip textures, increasing friction with the coil and ensuring clamping stability. Subsequently, the first reduction motor 33 activates, driving the clamping block 35 and the coil to flip via the flipping motor 32, achieving the tail wire flipping and separating operation. After flipping, the first cylinder 31 activates, pushing the entire separating mechanism 3 to move, transporting the processed coil to the next process. When the tail wire of the T1 coil needs to be twisted, the conveyor frame 1 continues to transport the coil to the twisting mechanism 4. The fifth cylinder 47 is activated, pushing the gripper 49 to clamp the tail wire. Simultaneously, the spring 48 ensures that the gripper 49 has a certain degree of elasticity during clamping, preventing damage to the wire. Next, the second geared motor 44 starts, driving the gripper 49 and the tail wire to rotate through the meshing of the first gear 45 and the second gear 46, achieving the stranding operation. During stranding, the tightness and direction of stranding can be controlled by adjusting the speed and direction of rotation of the second geared motor 44 to meet different production needs.

[0038] In the description of this specification, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this utility model, "a plurality of" means at least two, such as two, three, etc., unless otherwise explicitly specified.

[0039] In the description of this specification, the references to terms such as "one embodiment," "some embodiments," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. Moreover, without contradiction, those skilled in the art can combine and integrate the different embodiments or examples described in this specification, as well as the features of different embodiments or examples.

[0040] Although embodiments of the present invention have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting the present invention. Those skilled in the art can make changes, modifications, substitutions and variations to the above embodiments within the scope of the present invention.

Claims

1. A mechanism for flipping and branching the tail wire of a network transformer T1 coil and fixing the tail wire at the notch position, characterized in that, include: The cable conveyor (1), base plate (2), and cable splitting mechanism (3) are provided. The base plate (2) is mounted on the cable conveyor (1). The cable splitting mechanism (3) includes a first cylinder (31), a flipping motor (32), a first reduction motor (33), a second cylinder (34), a clamping block (35), a fixing block (36), and a third cylinder (37). The first cylinder (31) is mounted on the base plate (2). The flipping motor (32) is connected to the output end of the first cylinder (31). The first reduction motor (33) is connected to the rotating shaft of the flipping motor (32). The second cylinder (34) is connected to the rotating shaft of the first reduction motor (33). The clamping block (35) is connected to the output end of the second cylinder (34). The fixing block (36) is mounted on the base plate (2). The output end of the third cylinder (37) is connected to one end of the fixing block (36).

2. The mechanism for flipping and branching the tail wire of a network transformer T1 coil and fixing the tail wire stranding notch according to claim 1, characterized in that, A fixing plate (41) is provided on the wire conveying frame (1), and a fourth cylinder (42) is provided on the fixing plate (41). The output end of the fourth cylinder (42) is connected to the connecting plate (43).

3. The mechanism for flipping and branching the tail wire of a network transformer T1 coil and fixing the tail wire stranding notch according to claim 2, characterized in that, The wire conveying frame (1) is provided with a wire stranding mechanism (4), which includes a second reduction motor (44), a first gear (45), a second gear (46), a fifth cylinder (47), a spring (48), and a gripper (49). The second reduction motor (44) is mounted on the connecting plate (43), the first gear (45) is connected to the rotating shaft of the second reduction motor (44), the second gear (46) is meshed with the first gear (45), the fifth cylinder (47) is mounted on the connecting plate (43), the spring (48) is sleeved outside the output end of the fifth cylinder (47), and the gripper (49) is connected to the output end of the fifth cylinder (47).

4. The mechanism for flipping and branching the tail wire of the T1 coil of a network transformer and fixing the tail wire stranding notch according to claim 3, characterized in that, A stepper motor (5) is installed on the outside of the wire conveying frame (1).

5. The mechanism for flipping and branching the tail wire of a network transformer T1 coil and fixing the tail wire stranding notch according to claim 3, characterized in that, The gripper (49) is provided with a pin (6) inside.

6. The mechanism for flipping and branching the tail wire of the T1 coil of a network transformer and fixing the tail wire stranding notch according to claim 1, characterized in that, A sensor plate (7) is provided on the outer wall of the base plate (2).

Images