On-vehicle inductor middle column covering insulation paper mechanism

Abstract

The utility model relates to the technical field of coating device, concretely is on -vehicle inductance middle column covering insulating paper mechanism, on -vehicle inductance middle column covering insulating paper mechanism, including the glue outlet mechanism for sending glue, the glue outlet mechanism includes the support a for supporting, the inner wall of support a is connected with the support shaft for supporting rotation, the inner wall of support a still is connected with the air cylinder a for pushing, the output of air cylinder a is connected with the support a for supporting, the support a is slidably connected on support a through slide rail. The on -vehicle inductance middle column covering insulating paper mechanism, through clamp a clamping entraining, use air cylinder a to promote clamp a and send the adhesive tape into clamp b and clamping again, by air cylinder b promotes cutter a and cuts off the adhesive tape, and the automatic interception adhesive tape is sent, through air cylinder c and moves down clamp b, clamping adhesive tape, use pneumatic motor to adjust two sets of clamp b, again use air cylinder c and move down clamp b, and the adhesive tape is pasted on insulating paper, and the automatic conveying adhesive tape is sent.

Description

Technical Field

[0001] This utility model relates to the field of coating device technology, specifically a mechanism for coating insulating paper onto the central column of an inductor in a vehicle. Background Technology

[0002] In order to ensure the safe operation and high efficiency of the inductor coil, avoid short circuits or interference between the inductor coil and other components in the vehicle system, and improve the durability of the inductor, the inductor needs to be covered with insulating paper when in use. However, the existing mechanism for covering the inductor column with insulating paper still has certain defects in use, such as:

[0003] The existing automotive inductors are mainly wrapped manually, which requires manually cutting tape and insulating paper. First, one end of the insulating paper is pasted onto the automotive inductor, then the insulating paper is wrapped around the automotive inductor, and finally the insulating paper is pasted with tape to prevent it from coming apart. This is time-consuming, labor-intensive, and inefficient. Utility Model Content

[0004] The purpose of this invention is to provide a mechanism for covering the insulating paper around the center column of an inductor in a vehicle, so as to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a vehicle-mounted inductor center column insulation paper covering mechanism, comprising an adhesive dispensing mechanism for dispensing adhesive, the adhesive dispensing mechanism comprising a support a for support, a support shaft for support rotatably connected to the inner wall of the support a, a cylinder a for pushing connected to the inner wall of the support a, the output end of the cylinder a connected to a support a bracket a for support, the support a being slidably connected to the support a via a slide rail, and a support column for support connected above the support a, a connecting seat for support connected above the support column, and a clamp a for clamping connected above the connecting seat.

[0006] Preferably, a cylinder b for pressing down is connected above the support a via a bracket, and a cutter a for cutting is connected to the output end of the cylinder b.

[0007] Preferably, a glue feeding mechanism for conveying is provided on one side of the glue dispensing mechanism. The glue feeding mechanism includes a cylinder c placed on one side of the support a. The output end of the cylinder c is connected to a cylinder d for translation via a support plate. The output end of the cylinder d is connected to a pneumatic motor for rotation via a support plate. The output end of the pneumatic motor is connected to a clamp b for clamping the tape via a support plate.

[0008] Preferably, a wrapping mechanism for pasting is provided on one side of the glue feeding mechanism. The wrapping mechanism includes a support b placed on one side of a cylinder c. A cylinder e for pushing the support b is connected to the support b via a bracket. The output end of the cylinder e is connected to the support b for mounting parts.

[0009] Preferably, the support b is slidably connected to the base b via a slide rail, and a cylinder f for driving the pressure plate to rise and fall is connected above the support b. The output end of the cylinder f is connected to a pressure plate for pressing the tape.

[0010] Preferably, a servo motor for providing power is connected to the support b via a motor mount. The output end of the servo motor is connected to a transmission shaft for transmission via a synchronous belt and a synchronous pulley. An optical shaft for driving the inductor to rotate is connected to the transmission shaft via a synchronous belt and a synchronous pulley. The optical shaft is rotatably connected to the support b via a bracket, and an electric push rod for clamping the inductor is connected to the back of the optical shaft.

[0011] Preferably, the support b is also connected to a cylinder h for supporting the inductor, the output end of the cylinder h is connected to a support platform for supporting the inductor, and a pressure frame for pressing the insulating paper is slidably connected inside the support b through a vertical rod. A tension spring for driving the pressure frame to reset is connected below the vertical rod of the pressure frame, and the other end of the tension spring is connected to the support b.

[0012] Preferably, a paper feeding mechanism is provided on one side of the winding mechanism. The paper feeding mechanism includes a support frame connected to the support b. The support frame is used to support the reel. A reel for wrapping an inductor is rotatably connected to the inner wall of the support frame via a rotating shaft. A pneumatic actuator j for driving the cylinder f to move is also connected to the support b via a bracket. The output end of the pneumatic actuator j is connected to a cutter b for cutting insulating paper.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] 1. The tape is clamped by clamp a, and the tape is fed into clamp b by cylinder a. Then, the tape is cut by cutter a by cylinder b. The tape is automatically cut.

[0015] 2. The clamp b is lowered by the cylinder c to clamp the tape. After the two sets of clamp b are swapped by the pneumatic motor, the clamp b is lowered again by the cylinder c to stick the tape to the insulating paper. The tape is then automatically fed.

[0016] 3. The vehicle-mounted inductor is clamped by activating the two sets of electric push rods at the front and rear, and then the servo motor is activated to drive the electric push rods to rotate, automatically winding the insulating paper;

[0017] 4. By starting the pneumatic motor j to move the cutter b, the insulating paper is automatically cut. Attached Figure Description

[0018] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0019] Figure 2 This is a front-view three-dimensional structural schematic diagram of the present invention;

[0020] Figure 3 This is a schematic diagram of the main cross-sectional structure of this utility model;

[0021] Figure 4 This is a schematic diagram of the three-dimensional structure of the reel of this utility model;

[0022] Figure 5 This is a top view of the structure of this utility model.

[0023] In the diagram: 1. Glue dispensing mechanism; 101. Support a; 102. Support shaft; 103. Cylinder a; 104. Support a; 105. Support column; 106. Connecting seat; 07. Clamp a; 108. Cylinder b; 109. Cutter a; 2. Glue feeding mechanism; 201. Cylinder c; 202. Cylinder d; 203. Pneumatic motor; 204. Clamp b; 3. Winding mechanism; 301. Support b; 302. Cylinder e; 303. Support b; 304. Cylinder f; 305. Pressure plate; 306. Pressure frame; 307. Tension spring; 308. Servo motor; 309. Drive shaft; 310. Optical shaft; 311. Electric push rod; 312. Cylinder h; 4. Paper output mechanism; 401. Support frame; 402. Reel; 403. Pneumatic j; 404. Cutter b. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] Please see Figures 1-5 This utility model provides a technical solution: a vehicle inductor center column insulation paper covering mechanism, including a glue dispensing mechanism 1 for dispensing glue, a glue feeding mechanism 2 for conveying glue on one side of the glue dispensing mechanism 1, a winding mechanism 3 for pasting glue on one side of the glue feeding mechanism 2, and a paper dispensing mechanism 4 for feeding paper on one side of the winding mechanism 3.

[0026] The dispensing mechanism 1 includes a support a101 for support, a support shaft 102 for support rotatably connected to the inner wall of the support a101, a cylinder a103 for pushing connected to the inner wall of the support a101, a support a104 for support connected to the output end of the cylinder a103, the support a104 is slidably connected to the support a101 via a slide rail, and a support column 105 for support is connected above the support a104, a connecting seat 106 for support is connected above the support column 105, and a clamping fixture a107 for clamping is connected above the connecting seat 106.

[0027] Above the support a101, a cylinder b108 for pressing down is connected via a bracket, and the output end of the cylinder b108 is connected to a cutter a109 for cutting.

[0028] The vehicle-mounted inductor center column is covered with insulating paper. The tape roll is placed on multiple sets of support shafts 102. A baffle is slidably connected to the support shaft 102. The baffle is fixed to the support shaft 102 by bolts to limit the tape rolls of different specifications. The clamp a107 clamps the tape. Then, the cylinder a103 is activated to push the support a104 to move, which drives the clamp a107 to pull the tape to one side to unwind the roll. Then, the cylinder b108 is activated to drive the cutter a109 to move downward to cut the tape.

[0029] exist Figures 1-5 In the middle, the glue feeding mechanism 2 includes a cylinder c201 placed on one side of the support a101. The output end of the cylinder c201 is connected to a cylinder d202 for translation via a support plate. The output end of the cylinder d202 is connected to a pneumatic motor 203 for rotation via a support plate. The output end of the pneumatic motor 203 is connected to a clamp b204 for holding the tape via a support plate.

[0030] The mechanism for covering the insulating paper onto the central column of the vehicle-mounted inductor involves the following steps: C201 shortens, moving clamp B204 downwards; clamp A107 pulls the tape into clamp B204; clamp B204 then holds the tape, and cutter A109 cuts the tape; C201 then raises clamp B204 back to its original position; pneumatic motor 203 drives the two sets of clamps B204 to switch positions; C201 then lowers clamp B204 again, attaching the tape to the insulating paper; simultaneously, clamp B204 on the other side continues to hold the tape; and cylinder D202 can move clamp B204 horizontally, attaching one set of tape to the middle of the insulating paper or distributing two sets of tape on the insulating paper.

[0031] exist Figures 1-5In the winding mechanism 3, a support b301 is placed on one side of a cylinder c201. A cylinder e302 for pushing a support b303 to move is connected to the support b301 via a bracket. The output end of the cylinder e302 is connected to a support b303 for mounting components. The support b303 is slidably connected to the support b301 via a slide rail. A cylinder f304 for driving a pressure plate 305 to rise and fall is connected above the support b303. The output end of the cylinder f304 is connected to a pressure plate 305 for pressing the tape.

[0032] The mechanism for covering the central column of the vehicle inductor with insulating paper involves cylinder e302 pushing the components on the support b303 to move, thus placing and removing the vehicle inductor on the support plate at the output end of cylinder h312. After the tape is attached to the insulating paper, cylinder f304 is activated to drive the pressure plate 305 to press down, pressing the tape tightly so that the tape adheres firmly to the insulating paper.

[0033] exist Figures 1-5 In the middle, a servo motor 308 for providing power is connected to the support b301 via a motor mount. The output end of the servo motor 308 is connected to a transmission shaft 309 for transmission via a synchronous belt and a synchronous pulley. An optical shaft 310 for driving the inductor to rotate is connected to the transmission shaft 309 via a synchronous belt and a synchronous pulley. The optical shaft 310 is rotatably connected to the support b301 via a bracket, and an electric push rod 311 for clamping the inductor is connected to the back of the optical shaft 310.

[0034] The mechanism for covering the central column of the vehicle-mounted inductor with insulating paper uses an electric push rod 311 powered by a conductive slip ring to prevent cable tangling. The vehicle-mounted inductor that needs to be covered with insulating paper is placed on the support platform at the output end of cylinder h312. The two sets of electric push rods 311 are extended to clamp the vehicle-mounted inductor. Then, cylinder h312 is shortened to move the support platform downward, giving the vehicle-mounted inductor room to rotate. The servo motor 308 is started to drive the transmission shaft 309 to rotate. The transmission shaft 309 drives the optical shaft 310 and the electric push rods 311 to rotate, thereby driving the vehicle-mounted inductor to rotate.

[0035] exist Figures 1-5 In the middle, a cylinder h312 for supporting the inductor is also connected to the support b301. The output end of the cylinder h312 is connected to a support platform for supporting the inductor. Inside the support b301, a pressure frame 306 for pressing the insulating paper is slidably connected via a vertical rod. A tension spring 307 for driving the pressure frame 306 to reset is connected below the vertical rod of the pressure frame 306. The other end of the tension spring 307 is connected to the support b301.

[0036] The mechanism for covering the central column of the vehicle inductor with insulating paper involves a tension spring 307 pulling the pressure frame 306 downwards, and a start cylinder h312 moving the support at the output end of cylinder h312 downwards. Then, the vehicle inductor comes into contact with the pulley on the pressure frame 306. When the vehicle inductor rotates, the tension spring 307 pulls the pulley of the pressure frame 306 into contact with the vehicle inductor in real time, thereby covering and pressing the insulating paper onto the vehicle inductor.

[0037] exist Figures 1-5 In the paper output mechanism 4, there is a support frame 401 connected to the support b301. The support frame 401 is used to support the reel 402. The reel 402 for wrapping the inductor is rotatably connected to the inner wall of the support frame 401 via a rotating shaft. The support b303 is also connected to the pneumatic j403 for driving the cylinder f304 to move via a bracket. The output end of the pneumatic j403 is connected to the cutter b404 for cutting the insulating paper.

[0038] The mechanism for covering the insulating paper on the central column of the vehicle inductor involves inserting the reel 402 onto the rotating shaft of the support frame 401, then installing a nut on the rotating shaft to limit the reel 402. The insulating paper on the reel 402 is guided by multiple rollers to increase friction. After one end of the insulating paper is taped onto the vehicle inductor, the vehicle inductor rotates, wrapping the insulating paper around it. Then, the pneumatic actuator J403 is activated to move the cutter B404, which cuts the insulating paper. Finally, the insulating paper is taped back onto the inductor.

[0039] In summary: When using the vehicle-mounted inductor center column insulation paper covering mechanism, firstly, the starting cylinder e302 is shortened, moving the bracket b303 to one side, exposing the support platform on cylinder h312, and placing the vehicle-mounted inductor on the support platform. Then, the starting cylinder e302 is extended, resetting the bracket b303. Next, the starting cylinder h312 pushes the vehicle-mounted inductor to abut against the pulley on the pressure frame 306. Finally, the two sets of electric push rods 311 are activated to move the vehicle-mounted inductor... The tape is clamped, then cylinder H312 is activated to shorten it, causing the support to reset. Then, cylinder C201 is activated to move clamp B204 downwards. After clamp A107 clamps the tape, cylinder A103 pushes clamp A107 to move, placing the tape into clamp B204. Clamp A107 then releases the tape, and cylinder A103 pushes it back to reset, allowing clamp A107 to clamp the tape again. Cylinder B108 is activated to drive cutter A10. 9. Cut the tape, then cylinder C201 drives clamp B204 to lift and reset. Start pneumatic motor 203 to rotate and swap the two sets of clamps B204. Start cylinder C201 again to move clamp B204 down and place the tape on the vehicle inductor and insulating paper. Start cylinder F304 to drive pressure plate 305 to press down and stick the tape. Then start servo motor 308 to drive vehicle inductor to rotate and wrap insulating paper around vehicle inductor. Then start pneumatic J403 to drive cutter B404 to move and cut insulating paper. Then use clamp B204 to stick the next set of tape on insulating paper and use pressure plate 305 to press and stick it. Then start cylinder E302 to pull cylinder F304 to move to one side and remove the wrapped vehicle inductor. Place the vehicle inductor that needs to be wrapped with insulating paper. The contents not described in detail in this instruction are prior art known to those skilled in the art.

Claims

1. A mechanism for covering the central column of an inductor with insulating paper, characterized in that: The vehicle-mounted inductor center column insulation paper covering mechanism includes an adhesive dispensing mechanism (1) for dispensing adhesive. The adhesive dispensing mechanism (1) includes a support a (101) for support. A support shaft (102) for support is rotatably connected to the inner wall of the support a (101). A cylinder a (103) for pushing is also connected to the inner wall of the support a (101). The output end of the cylinder a (103) is connected to a support a (104) for support. The support a (104) is slidably connected to the support a (101) via a slide rail. A support column (105) for support is connected above the support a (104). A connecting seat (106) for support is connected above the support column (105). A clamp a (107) for clamping is connected above the connecting seat (106).

2. The insulated paper covering mechanism for the vehicle-mounted inductor center column according to claim 1, characterized in that: Above the support a (101), a cylinder b (108) for pressing down is connected by a bracket, and the output end of the cylinder b (108) is connected to a cutter a (109) for cutting.

3. The insulated paper covering mechanism for the vehicle-mounted inductor center column according to claim 1, characterized in that: The glue dispensing mechanism (1) is provided with a glue feeding mechanism (2) for conveying on one side. The glue feeding mechanism (2) includes a cylinder c (201) placed on one side of a support a (101). The output end of the cylinder c (201) is connected to a cylinder d (202) for translation via a support plate. The output end of the cylinder d (202) is connected to a pneumatic motor (203) for rotation via a support plate. The output end of the pneumatic motor (203) is connected to a clamp b (204) for clamping the tape via a support plate.

4. The insulated paper covering mechanism for the vehicle-mounted inductor center column according to claim 3, characterized in that: The glue feeding mechanism (2) is provided with a winding mechanism (3) for pasting on one side. The winding mechanism (3) includes a support b (301) placed on one side of a cylinder c (201). A cylinder e (302) for pushing a support b (303) to move is connected to the support b (301) via a bracket. The output end of the cylinder e (302) is connected to the support b (303) for installing parts.

5. The insulated paper covering mechanism for the vehicle-mounted inductor center column according to claim 4, characterized in that: The support b (303) is slidably connected to the support b (301) via a slide rail, and a cylinder f (304) for driving the pressure plate (305) to rise and fall is connected above the support b (303). The output end of the cylinder f (304) is connected to the pressure plate (305) for pressing the tape.

6. The insulated paper covering mechanism for the vehicle-mounted inductor center column according to claim 4, characterized in that: A servo motor (308) for providing power is connected to the support b (301) via a motor mount. The output end of the servo motor (308) is connected to a transmission shaft (309) for transmission via a synchronous belt and a synchronous pulley. An optical shaft (310) for driving the inductor to rotate is connected to the transmission shaft (309) via a synchronous belt and a synchronous pulley. The optical shaft (310) is rotatably connected to the support b (301) via a bracket, and an electric push rod (311) for clamping the inductor is connected to the back of the optical shaft (310).

7. The insulated paper covering mechanism for the vehicle-mounted inductor center column according to claim 4, characterized in that: The support b (301) is also connected to a cylinder h (312) for supporting the inductor. The output end of the cylinder h (312) is connected to a support platform for supporting the inductor. The support b (301) is also slidably connected to a pressure frame (306) for pressing the insulating paper through a vertical rod. The lower part of the vertical rod of the pressure frame (306) is connected to a tension spring (307) for driving the pressure frame (306) to reset. The other end of the tension spring (307) is connected to the support b (301).

8. The insulated paper covering mechanism for the vehicle-mounted inductor center column according to claim 4, characterized in that: The winding mechanism (3) is provided with a paper feeding mechanism (4) on one side. The paper feeding mechanism (4) includes a support frame (401) connected to the support b (301). The support frame (401) is used to support the reel (402). The inner wall of the support frame (401) is rotatably connected to the reel (402) for wrapping the inductor via a rotating shaft. The support b (303) is also connected to a pneumatic j (403) for driving the cylinder f (304) to move via a bracket. The output end of the pneumatic j (403) is connected to a cutter b (404) for cutting insulating paper.

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