A water-cooled condensing device for new energy vehicles

CN224817190UActive Publication Date: 2026-09-29WUXI XINCHENG HEAT EXCHANGER TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202522354441.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-11-06
Publication Date
2026-09-29
Estimated Expiration
2035-11-06

AI Technical Summary

Technical Problem

[0003]现有技术中,传统的电动汽车内电池通过风冷散热装置对其进行冷却散热,散热效率较低,导致电动汽车内电池产生的热量无法及时排除,对电动汽车内部元件造成较大影响,并且降低了电动汽车电池的使用寿命,因此需要改进出一种用于新能源汽车的水冷式冷凝装置来解决上述问题

Benefits of technology

该用于新能源汽车的水冷式冷凝装置,通过设置的活动水冷机构,在使用过程中,通过设置的电机工作,使转动架转动,便于实现搅拌板跟随转动架进行公转的同时进行自转,满足对循环水箱内部冷却水进行搅动均温,避免出现热度不均匀情况影响后续散热操作,通过设置的漂浮球运动,使转动板在固定架内部转动,便于实现对循环水箱内部冷却水量进行检测,避免出现循环水箱内部冷却水量过低使用者无法第一时间得知,增加使用安全。

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Abstract

The utility model relates to new energy automobile technical field, and disclose a water -cooled condensing device for new energy automobile, including water cooling board, water inlet pipe is fixedly connected with the water cooling board top, condenser is fixedly connected with the water cooling board top, circulating water tank is fixedly connected with the water cooling board top, circulating water pump is fixedly connected with circulating water tank left side, outlet pipe is fixedly connected with circulating water pump left side, movable water cooling mechanism is arranged in circulating water tank, the supplementary installation mechanism that water cooling board top is provided with, in the use process, through motor work, it is convenient to realize the rotation of the stirring board to revolve around the rotating frame and the rotation, through the floating ball movement, it is convenient to realize the detection to the circulating water tank internal cooling water amount, avoid appearing the circulating water tank internal cooling water amount to be too low and the user cannot know first time, increase use safety, through button movement, it is convenient to realize the adjustment rubber clamp ring opening degree.
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Description

Technical Field

[0001] This utility model relates to the field of new energy vehicle technology, specifically a water-cooled condenser device for new energy vehicles. Background Technology

[0002] Electric vehicles (BEVs) are vehicles that use onboard power sources to drive their wheels with electric motors and meet all road traffic and safety regulations. They consist of electric drive and control systems, mechanical systems such as drive transmission, and work devices to perform their intended tasks. Because they have a smaller environmental impact than traditional cars, their prospects are widely regarded as promising. Electric vehicle batteries generate a lot of heat during charging and discharging, and the batteries in electric vehicles need to be cooled by battery cooling devices.

[0003] In the existing technology, the battery in a traditional electric vehicle is cooled by a wind-cooled heat dissipation device, which has low heat dissipation efficiency. This results in the heat generated by the battery not being dissipated in time, which has a significant impact on the internal components of the electric vehicle and reduces the lifespan of the battery. Therefore, it is necessary to improve the water-cooled condensation device for new energy vehicles to solve the above problems. Utility Model Content

[0004] The purpose of this invention is to provide a water-cooled condensing device for new energy vehicles to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a water-cooled condensing device for new energy vehicles, comprising a water-cooled plate, an inlet pipe fixedly connected to the top of the water-cooled plate, a condenser fixedly connected to the top of the water-cooled plate, a circulating water tank fixedly connected to the top of the water-cooled plate, a circulating water pump fixedly connected to the left side of the circulating water tank, an outlet pipe fixedly connected to the left side of the circulating water pump, a movable water-cooling mechanism provided inside the circulating water tank, and an auxiliary installation mechanism provided on the top of the water-cooled plate; The active water cooling mechanism includes a stirring and temperature equalization component and an auxiliary monitoring component. The stirring and temperature equalization component is located inside the circulating water tank, and the auxiliary monitoring component is located inside the circulating water tank.

[0006] Preferably, the stirring and temperature equalization component includes a motor, which is fixedly connected to the front of the circulating water tank. The output end of the motor extends through the circulating water tank and is fixedly connected to a rotating frame inside. A gear is rotatably connected inside the rotating frame, and a stirring plate is fixedly connected to the back of the gear. A gear ring is fixedly connected inside the circulating water tank, which facilitates the stirring plate to rotate on its own axis while following the rotating frame to revolve around the central axis. This satisfies the need to stir and equalize the temperature of the cooling water inside the circulating water tank, and avoids uneven heat distribution that may affect subsequent heat dissipation operations.

[0007] Preferably, the gear meshes with the gear ring, and two stirring plates are provided, with the two stirring plates symmetrically distributed about the center line of the front of the rotating frame as the axis of symmetry, which facilitates a more stable heat dissipation process.

[0008] Preferably, the auxiliary monitoring component includes a fixed frame, which is fixedly connected inside the circulating water tank. A rotating plate is rotatably connected inside the fixed frame, and a floating ball is fixedly connected to the front of the rotating plate. A connecting frame is fixedly connected to the back of the circulating water tank, and a waterproof switch is fixedly connected to the front of the connecting frame. A movable frame is slidably connected inside the circulating water tank, and a contact block is fixedly connected to the back of the movable frame. This facilitates the detection of the cooling water volume inside the circulating water tank, preventing users from being unable to immediately detect low cooling water levels and increasing safety during use.

[0009] Preferably, the contact block contacts the waterproof switch, and the rotating plate has a groove at the corresponding position of the movable frame, and the movable frame is movably connected inside the groove, which facilitates more stable use.

[0010] Preferably, the auxiliary installation mechanism includes a connecting platform, which is fixedly connected to the top of the water-cooled plate. A button is slidably connected inside the connecting platform, and a spring is fixedly connected inside the connecting platform. An elastic clamping ring is fixedly connected to the end of the spring away from the connecting platform, and a rubber clamping ring is fixedly connected to the inner side of the elastic clamping ring. A sliding rod is fixedly connected to the end of the spring away from the elastic clamping ring, which facilitates the adjustment of the opening and closing degree of the rubber clamping ring, thereby satisfying the need for cable management of drain pipes, etc., and avoiding unexpected situations during use.

[0011] Preferably, the button contacts the elastic clamping ring, and a groove is provided at the corresponding position of the connecting platform and the slide rod, and the slide rod is slidably connected inside the groove, which facilitates a more stable installation process.

[0012] Compared with the prior art, this utility model provides a water-cooled condensing device for new energy vehicles, which has the following beneficial effects: This water-cooled condenser for new energy vehicles features a movable water-cooling mechanism. During operation, a motor drives a rotating frame, allowing the stirring plate to rotate simultaneously with the frame, ensuring even temperature distribution of the cooling water inside the circulating water tank. This prevents uneven heat distribution from affecting subsequent cooling operations. A floating ball moves the rotating plate within the fixed frame, facilitating the monitoring of the cooling water level inside the tank. This ensures that users are aware of low cooling water levels immediately, enhancing safety.

[0013] This water-cooled condenser device for new energy vehicles, through its auxiliary installation mechanism, allows for easy adjustment of the elastic clamp ring by pressing a button during use. This facilitates the management of drainage pipes and other wiring, preventing unexpected situations during operation. Attached Figure Description

[0014] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Figure 1 This is a schematic diagram of the front structure of this utility model; Figure 2 This is a schematic diagram of the internal structure of this utility model; Figure 3 This is a schematic diagram of the stirring and temperature equalization component of this utility model; Figure 4 This is a schematic diagram of the auxiliary monitoring component structure of this utility model; Figure 5 This is a schematic diagram of the auxiliary installation mechanism of this utility model; Figure 6 This is a schematic diagram of the internal structure of the auxiliary installation mechanism of this utility model.

[0015] In the diagram: 1. Water-cooled plate; 2. Inlet pipe; 3. Condenser; 4. Circulating water tank; 5. Circulating water pump; 6. Outlet pipe; 7. Movable water-cooling mechanism; 71. Stirring and temperature equalization component; 711. Motor; 712. Rotating frame; 713. Gear; 714. Stirring plate; 715. Gear ring; 72. Auxiliary monitoring component; 721. Fixed frame; 722. Rotating plate; 723. Floating ball; 724. Connecting frame; 725. Waterproof switch; 726. Movable frame; 727. Contact block; 8. Auxiliary installation mechanism; 81. Connecting platform; 82. Button; 83. Slide rod; 84. Elastic clamping ring; 85. Rubber clamping ring; 86. Spring. Detailed Implementation

[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0017] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0018] Example 1: Please see Figure 1-4 This utility model provides a technical solution: a water-cooled condenser device for new energy vehicles, including a water-cooled plate 1, an inlet pipe 2 fixedly connected to the top of the water-cooled plate 1, a condenser 3 fixedly connected to the top of the water-cooled plate 1, a circulating water tank 4 fixedly connected to the top of the water-cooled plate 1, a circulating water pump 5 fixedly connected to the left side of the circulating water tank 4, an outlet pipe 6 fixedly connected to the left side of the circulating water pump 5, a movable water-cooling mechanism 7 inside the circulating water tank 4, and an auxiliary installation mechanism 8 on the top of the water-cooled plate 1; The active water cooling mechanism 7 includes a stirring and temperature equalization component 71 and an auxiliary monitoring component 72. The stirring and temperature equalization component 71 is installed inside the circulating water tank 4, and the auxiliary monitoring component 72 is installed inside the circulating water tank 4.

[0019] Furthermore, the stirring and temperature equalization component 71 includes a motor 711, which is fixedly connected to the front of the circulating water tank 4. The output end of the motor 711 extends through the circulating water tank 4 and is fixedly connected to a rotating frame 712 inside. A gear 713 is rotatably connected inside the rotating frame 712, and a stirring plate 714 is fixedly connected to the back of the gear 713. A gear ring 715 is fixedly connected inside the circulating water tank 4, which facilitates the stirring plate 714 to rotate on its own axis while following the rotating frame 712 to revolve around the central axis. This satisfies the need to stir and equalize the temperature of the cooling water inside the circulating water tank 4, and avoids uneven heat distribution that could affect subsequent heat dissipation operations.

[0020] Furthermore, the gear 713 meshes with the gear ring 715, and two stirring plates 714 are provided, with the two stirring plates 714 symmetrically distributed about the center line of the front of the rotating frame 712 as the axis of symmetry, which facilitates a more stable heat dissipation process.

[0021] Furthermore, the auxiliary monitoring component 72 includes a fixed frame 721, which is fixedly connected inside the circulating water tank 4. A rotating plate 722 is rotatably connected inside the fixed frame 721. A floating ball 723 is fixedly connected to the front of the rotating plate 722. A connecting frame 724 is fixedly connected to the back of the circulating water tank 4. A waterproof switch 725 is fixedly connected to the front of the connecting frame 724. A movable frame 726 is slidably connected inside the circulating water tank 4. A contact block 727 is fixedly connected to the back of the movable frame 726. This facilitates the detection of the cooling water volume inside the circulating water tank 4, preventing users from being unable to immediately know if the cooling water volume inside the circulating water tank 4 is too low, and increasing safety during use.

[0022] Furthermore, the contact block 727 contacts the waterproof switch 725, and the rotating plate 722 and the movable frame 726 are provided with grooves at corresponding positions, and the movable frame 726 is movably connected inside the groove, which facilitates more stable use.

[0023] Example 2: Based on Example 1, please refer to Figure 5-6 Furthermore, in conjunction with Embodiment 1, the auxiliary installation mechanism 8 includes a connecting platform 81, which is fixedly connected to the top of the water-cooled plate 1. A button 82 is slidably connected inside the connecting platform 81, and a spring 86 is fixedly connected inside the connecting platform 81. An elastic clamping ring 84 is fixedly connected to the end of the spring 86 away from the connecting platform 81. A rubber clamping ring 85 is fixedly connected to the inner side of the elastic clamping ring 84. A sliding rod 83 is fixedly connected to the end of the spring 86 away from the elastic clamping ring 84, which facilitates the adjustment of the opening and closing degree of the rubber clamping ring 85, thereby satisfying the need for cable management of drain pipes, etc., and avoiding unexpected situations during use.

[0024] Furthermore, button 82 contacts elastic clamp 84, and grooves are provided at corresponding positions of connecting platform 81 and slide rod 83, with slide rod 83 slidably connected inside the groove, making the installation process more stable.

[0025] In actual operation, when this device is used, all moving parts are first sealed with sealing rings, etc. After the operator installs the device at the designated location on the new energy vehicle, the battery pack is installed on top of the water-cooled plate 1. The operator then connects the drain pipe to the condenser 3. After the connection is completed, the operator presses button 82. The movement of button 82 causes the elastic clamp 84 to move, which, in conjunction with spring 86, causes the slide rod 83 to slide inside the connecting platform 81, thereby adjusting the opening and closing degree of the rubber clamp 85. After the drain pipe is passed through the connecting platform 81, button 82 is released. Under the action of spring 86, the rubber clamp 85 contacts and clamps the drain pipe. The drain pipe is then fixedly connected to the external drainage channel of the new energy vehicle. The circulating water pump 5 works, in conjunction with the outlet pipe 6 and the inlet pipe 2, to circulate cooling water inside the water-cooled plate 1 to dissipate heat from the battery pack. The condenser 3 dissipates the heat from the cooled water after heat exchange. The motor 711 operates, causing the rotating frame 712 to rotate, which in turn moves the gear 713. In conjunction with the gear ring 715, the gear 713 rotates inside the rotating frame 712, thus enabling the stirring plate 714 to revolve around the rotating frame 712 while simultaneously rotating on its own axis. This ensures the cooling water inside the circulating water tank 4 is agitated and heated evenly, preventing uneven heat distribution that could affect subsequent cooling operations. The cooling water inside the circulating water tank 4 causes the floating ball 723 to move. The movement of the floating ball 723 causes the rotating plate 722 to rotate inside the fixed frame 721, causing the movable frame 726 to slide inside the circulating water tank 4. This, in turn, moves the contact block 727. In conjunction with the waterproof switch 725, when the cooling water level inside the circulating water tank 4 is too low, the waterproof switch 725 separates from the contact block 727, allowing for the detection of the cooling water level inside the circulating water tank 4. This prevents users from being unable to immediately detect low cooling water levels, increasing safety during use.

[0026] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

Claims

1. A water-cooled condensing device for new energy vehicles, comprising a water-cooled plate (1), characterized in that: The top of the water-cooled plate (1) is fixedly connected to a water inlet pipe (2), the top of the water-cooled plate (1) is fixedly connected to a condenser (3), the top of the water-cooled plate (1) is fixedly connected to a circulating water tank (4), the left side of the circulating water tank (4) is fixedly connected to a circulating water pump (5), the left side of the circulating water pump (5) is fixedly connected to a water outlet pipe (6), the circulating water tank (4) is provided with a movable water-cooling mechanism (7), and the top of the water-cooled plate (1) is provided with an auxiliary installation mechanism (8); the movable water-cooling mechanism (7) includes a stirring and temperature equalization component (71) and an auxiliary monitoring component (72), the stirring and temperature equalization component (71) is provided inside the circulating water tank (4), and the auxiliary monitoring component (72) is provided inside the circulating water tank (4).

2. The water-cooled condenser device for new energy vehicles according to claim 1, characterized in that: The stirring and temperature equalization component (71) includes a motor (711), which is fixedly connected to the front of the circulating water tank (4). The output end of the motor (711) extends through the circulating water tank (4) and is fixedly connected to a rotating frame (712). A gear (713) is rotatably connected inside the rotating frame (712). A stirring plate (714) is fixedly connected to the back of the gear (713). A gear ring (715) is fixedly connected inside the circulating water tank (4).

3. A water-cooled condensing device for new energy vehicles according to claim 2, characterized in that: The gear (713) meshes with the gear ring (715), and there are two stirring plates (714), which are symmetrically distributed about the center line of the front of the rotating frame (712).

4. A water-cooled condensing device for new energy vehicles according to claim 1, characterized in that: The auxiliary monitoring component (72) includes a fixed frame (721), which is fixedly connected inside the circulating water tank (4). A rotating plate (722) is rotatably connected inside the fixed frame (721). A floating ball (723) is fixedly connected to the front of the rotating plate (722). A connecting frame (724) is fixedly connected to the back of the circulating water tank (4). A waterproof switch (725) is fixedly connected to the front of the connecting frame (724). A movable frame (726) is slidably connected inside the circulating water tank (4). A contact block (727) is fixedly connected to the back of the movable frame (726).

5. A water-cooled condensing device for new energy vehicles according to claim 4, characterized in that: The contact block (727) contacts the waterproof switch (725), and the rotating plate (722) and the movable frame (726) are provided with grooves at corresponding positions, and the movable frame (726) is movably connected inside the groove.

6. A water-cooled condensing device for new energy vehicles according to claim 1, characterized in that: The auxiliary installation mechanism (8) includes a connecting platform (81), which is fixedly connected to the top of the water-cooled plate (1). A button (82) is slidably connected inside the connecting platform (81). A spring (86) is fixedly connected inside the connecting platform (81). An elastic clamping ring (84) is fixedly connected to the end of the spring (86) away from the connecting platform (81). A rubber clamping ring (85) is fixedly connected to the inner side of the elastic clamping ring (84). A sliding rod (83) is fixedly connected to the end of the spring (86) away from the elastic clamping ring (84).

7. A water-cooled condensing device for new energy vehicles according to claim 6, characterized in that: The button (82) contacts the elastic clamp (84), and the connecting platform (81) and the slide rod (83) are provided with grooves at corresponding positions, and the slide rod (83) is slidably connected inside the groove.