IP64 waterproof conductive track

CN224817500UActive Publication Date: 2026-09-29ZHONGSHAN XUSHENG LIGHTING TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202522211677.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-10-17
Publication Date
2026-09-29
Estimated Expiration
2035-10-17

AI Technical Summary

Technical Problem

[0004]针对上述中的相关技术,电线应用场景多样,当在潮湿环境中使用时,若有水汽在金属丝与外接设备连接处聚集,容易造成短路的情况,影响用电安全性

Benefits of technology

1.轨道通过安装槽对绝缘条进行支撑和限位,绝缘条通过电线放置槽对导电线进行支撑和固定,从而使得轨道对导电线进行支撑,外界用电设备通过导针或其他金属导电结构穿过导电线外侧,与其内部金属丝接触以实现连接,绝缘条降低导针或其他金属导电结构与支撑板接触导致电路短路的概率,导流槽一将导电线表面的水分进行聚集,并引导水沿导流槽一向外排出,降低导针或其他金属导电结构与水分接触的概率,有利于提高装置的防水性能和使用安全性;

✦ Generated by Eureka AI based on patent content.

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Abstract

This utility model discloses an IP64 waterproof conductive track, relating to the field of conductive track technology. It includes a track with a mounting groove along its length. An insulating strip is installed within the mounting groove. A wire placement groove is formed along the length of the insulating strip on the side facing the opening of the mounting groove. A conductive wire is installed within the wire placement groove, and metal wires are arranged inside the conductive wire. A drainage groove is formed along the length of the conductive wire on its surface. A drainage groove is formed along the length of the insulating strip on the side near the conductive wire, directly opposite the metal wires. This application improves electrical safety.
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Description

Technical Field

[0001] This utility model relates to the field of conductive track technology, and in particular to an IP64 waterproof conductive track. Background Technology

[0002] Currently, wires are the core carriers of power and signal transmission, and are widely used in fields such as current transmission, circuit connection, and transportation. Wires typically contain metal wires as conductive carriers.

[0003] When working, electrical wires connect to both the equipment to be used and the equipment to be supplied through metal wires. They also transmit the current from the equipment to the equipment to be used through internal metal wires. In the home, electrical wires are used to supply power to appliances such as refrigerators and lamps. In the industrial sector, they supply power to heavy machine tools and assembly line motors. In outdoor projects, temporary cables supply power to construction machinery, while street light lines ensure nighttime illumination. In new energy scenarios, photovoltaic panels and charging piles are connected to the power grid through electrical wires to achieve power conversion and transmission.

[0004] Regarding the aforementioned technologies, electrical wires have diverse applications. When used in humid environments, if moisture accumulates at the connection between the metal wire and the external equipment, it can easily cause a short circuit, affecting electrical safety. Utility Model Content

[0005] To address the aforementioned problems, this application provides an IP64 waterproof conductive track.

[0006] This application provides an IP64 waterproof conductive rail, which adopts the following technical solution: An IP64 waterproof conductive track includes a track with an installation groove along its length. An insulating strip is installed in the installation groove, with the insulating strip placed along the length of the installation groove and its two sides adhering to the inner wall of the installation groove. A wire placement groove is provided on the side of the insulating strip facing away from the opening of the installation groove, and a conductive wire is snapped into the wire placement groove. The conductive wire is in contact with and adheres to the inner wall of the drainage groove on both sides along its width. The conductive wire is made of a self-healing flexible insulating material, and several metal wires are provided inside the conductive wire along its length. Several flow guiding grooves are provided on the side of the conductive wire facing away from the insulating strip along its own length.

[0007] By adopting the above technical solution, the track supports and limits the insulating strip through the mounting groove, and the insulating strip supports and fixes the conductive wire through the wire placement groove. Thus, the track supports the conductive wire. External electrical equipment passes through the outside of the conductive wire with a guide pin or other metal conductive structure and contacts its internal metal wire to achieve connection. The insulating strip reduces the probability of short circuit caused by the contact between the guide pin or other metal conductive structure and the support plate. The drainage groove collects moisture on the surface of the conductive wire and guides the water to drain outward along the drainage groove, reducing the probability of the guide pin or other metal conductive structure coming into contact with moisture. This helps to improve the waterproof performance and safety of the device.

[0008] Optionally, the metal wires are evenly arranged along the width of the conductive line, and the insulating strip has several drainage grooves along its length, with the drainage grooves facing the metal wires.

[0009] By adopting the above technical solution, the drainage groove collects the liquefied water vapor between the insulating strip and the conductive wire and guides the water vapor to be discharged from the end of the drainage groove. If the guide pin directly penetrates the conductive wire and is inserted into the drainage groove, it is convenient for the user to pull out the guide pin or other metal conductive structure from the conductive wire.

[0010] Optionally, the track has a clearance cavity along its length, and the clearance cavity is located on the side of the insulating strip away from the conductive wire.

[0011] By adopting the above technical solution, the clearance cavity provides the insulating strip with deformable space in a direction perpendicular to itself, which helps to improve the convenience of device assembly.

[0012] Optionally, the track has a deformation groove along its length that communicates with the clearance cavity, and the deformation groove is located in the middle of the track.

[0013] By adopting the above technical solution, the deformation groove weakens the structural strength of the track at the corresponding position, making it easier to bend the track and further improving the convenience of installing insulating strips or electrical equipment.

[0014] Optionally, a second guide groove is provided on the side of the track away from the mounting groove along the length direction. The second guide groove is provided along the length direction of the straight plate and is recessed towards the insulating strip.

[0015] By adopting the above technical solution, when the opening of the mounting groove faces downward, when water vapor gathers on the side of the track away from the mounting groove, the liquefied water vapor enters the guide groove two along the end face of the track and is discharged along the guide groove two, reducing the probability of water flowing to external electrical equipment and affecting circuit safety.

[0016] Optionally, a horizontal plate is fixedly connected to the outside of the track. The horizontal plate is provided with several corrugated strips along its width direction. The corrugated strips are all arranged along the length direction of the support plate, and a guide groove is formed between adjacent corrugated strips.

[0017] By adopting the above technical solution, when the installation groove opening faces downward, the liquefied water vapor drips downward along the outer surface of the corrugated strip to the end of the corrugated strip. When the side of the horizontal plate with the corrugated strip faces upward, the guide groove three collects and guides the water on the outer surface of the track and discharges it along the guide groove three.

[0018] Optionally, the track is fixedly connected to two support plates along the length of the mounting groove. The two support plates are located on both sides of the mounting groove, and the support plates are located on the side of the clearance cavity closer to the insulating strip. The track is also fixedly connected to two limiting strips along its length, and the insulating strip is located between the limiting strips and the support plates.

[0019] By adopting the above technical solution, the support plate and the limiting strip work together to support and limit the insulating strip, further improving the installation stability of the insulating strip.

[0020] Optionally, the limiting strip has a guide surface on the side opposite to the insulating strip, and the guide surface is inclined toward the insulating strip.

[0021] By adopting the above technical solution, when the insulating strip is installed into the track, it slides along the guide surface into the track. The guide surface guides the insulating strip, thereby guiding the insulating strip to deform automatically without manual bending, which helps to improve the ease of installation of the insulating strip.

[0022] In summary, this application includes at least one of the following beneficial technical effects: 1. The track supports and limits the insulating strip through the mounting groove, and the insulating strip supports and fixes the conductive wire through the wire placement groove, thereby enabling the track to support the conductive wire. External electrical equipment passes through the outside of the conductive wire through the guide pin or other metal conductive structure and contacts its internal metal wire to achieve connection. The insulating strip reduces the probability of short circuit caused by the contact between the guide pin or other metal conductive structure and the support plate. The drainage groove collects the water on the surface of the conductive wire and guides the water to drain outward along the drainage groove, reducing the probability of the guide pin or other metal conductive structure coming into contact with water, which helps to improve the waterproof performance and safety of the device. 2. The drainage trough collects and guides the liquefied water vapor between the insulating strip and the conductive wire to be discharged from the end of the drainage trough. If the guide pin directly penetrates the conductive wire and is inserted into the drainage trough, it is convenient for the user to pull out the guide pin or other metal conductive structure from the conductive wire. 3. The clearance cavity provides the insulating strip with deformable space in a direction perpendicular to itself, which helps to improve the convenience of device assembly. Attached Figure Description

[0023] Figure 1 This is a schematic diagram of the overall structure of an IP64 waterproof conductive track.

[0024] Figure 2This is a schematic diagram designed to highlight the connection structure between the track and the insulating strip.

[0025] Figure 3 yes Figure 2 An enlarged schematic diagram of part A in the middle.

[0026] Explanation of reference numerals in the attached drawings: 1. Track; 11. Mounting groove; 12. Horizontal plate; 121. Corrugated strip; 122. Flow guide groove three; 13. Limiting strip; 131. Guide surface; 14. Support plate; 15. Flow guide groove two; 16. Deformation groove; 2. Conductive wire; 21. Flow guide groove one; 3. Insulating strip; 31. Drainage groove; 32. Wire placement groove; 4. Clearance cavity. Detailed Implementation

[0027] The present application will be further described in detail below with reference to all the accompanying drawings.

[0028] This application discloses an IP64 waterproof conductive track. Example

[0029] Reference Figure 1 An IP64 waterproof conductive track 1 includes a track 1 with an installation groove 11 along its length. A conductive wire 2 is detachably connected to the installation groove 11. Multiple metal wires for transmitting current are arranged along the length of the conductive wire 2, and the metal wires are parallel to each other. The conductive wire 2 is connected to external electrical equipment and power supply equipment through the metal wires to transmit current to the external electrical equipment. The track 1 supports and limits the conductive wire 2 through the installation groove 11, which helps to improve the working stability of the conductive wire 2.

[0030] Reference Figure 2 The conductive wire 2 is made of a self-healing flexible insulating material, which can be self-healing silicone. In this embodiment, external electrical equipment is inserted into the conductive wire 2 through a metal conductive structure and contacts the internal metal wire. The metal conductive structure can be a metal guide pin. After the metal guide pin is pulled out, the outer surface of the conductive wire 2 is automatically repaired to maintain the waterproof performance of the conductive wire 2, which helps to improve the safety of the device.

[0031] Reference Figure 1 and Figure 2 Multiple guide grooves 21 are formed along the length of the conductive wire 2. The guide grooves 21 are V-shaped. When the mounting groove 11 is facing upwards, when water vapor liquefies on the surface of the conductive wire 2, the water flows along the inner wall of the guide groove 21 to the bottom of the guide groove 21, and then flows along the guide groove 21 to the end for discharge. This reduces the probability of the metal guide needle coming into contact with water, which helps to improve the waterproof performance and safety of the device.

[0032] Reference Figure 2An insulating strip 3 is detachably connected inside the mounting groove 11. Support plates 14 are fixedly installed on both sides of the track 1 along the width direction. The support plates 14 are located on the side of the clearance cavity 4 near the insulating strip 3. Two limiting strips 13 parallel to the support plates 14 are also fixedly installed on the track 1 along the length direction. The insulating strip 3 is located between the limiting strips 13 and the support plates 14. The limiting strips 13 and the support plates 14 cooperate to limit the vertical displacement of the insulating strip 3, further improving the working stability of the insulating strip 3, and thus improving the working stability of the conductive wire 2.

[0033] Reference Figure 2 The limiting strip 13 has a triangular cross-section. The side of the limiting strip 13 away from the mounting groove 11 is set as a guide surface 131. The guide surface 131 is inclined towards the insulating strip 3. When the user installs the insulating strip 3, the guide surface 131 guides the insulating strip 3, thereby guiding the insulating strip 3 to automatically deform and enter the mounting groove 11 without manual intervention to bend it, which helps to improve the installation convenience of the insulating strip 3.

[0034] Reference Figure 2 The insulating strip 3 is located on the side of the conductive wire 2 away from the opening of the mounting groove 11 and is parallel to the conductive wire 2. The side of the insulating strip 3 closest to the conductive wire 2 has a wire placement groove 32 for accommodating the conductive wire 2 along its length. The conductive wire 2 is located in the wire placement groove 32 and is attached to the inner walls on both sides of the wire placement groove 32. The insulating strip 3 supports and limits the conductive wire 2 through the wire placement groove 32, which helps to improve the stability of the device operation.

[0035] Reference Figure 2 Along its length, the insulating strip 3 has multiple drainage grooves 31, one-to-one with each conductive wire 2. In case of improper installation of external electrical equipment, the metal guide pin may penetrate the conductive wire 2. In this case, the metal guide pin is inserted into the drainage groove 31, reducing the probability of it penetrating the insulating strip 3 and making it easier for the user to remove it from the conductive wire 2. The drainage groove 31 collects liquefied water vapor that enters between the conductive wire 2 and the insulating strip 3 and guides the water out from its own end, reducing the probability of the metal guide pin contacting water vapor, thereby reducing the probability of water vapor affecting the safe operation of the conductive wire 2.

[0036] Reference Figure 2 The track 1 has a clearance cavity 4 along its length. The clearance cavity 4 is located on the side of the insulating strip 3 away from the conductive line 2, providing the insulating strip 3 with a deformable space along its length perpendicular to itself, which helps to improve the ease of assembly of the insulating strip 3.

[0037] Reference Figure 2A deformation groove 16 communicating with the clearance cavity 4 is provided in the middle of the track 1 along the length direction. The deformation groove 16 is V-shaped and recessed in the direction away from the insulating strip 3, which helps to weaken the structural strength of the track 1 at the corresponding position, making it easier for the user to bend the track 1 to both sides in the width direction for the installation or removal of the insulating strip 3, further improving the convenience of device assembly.

[0038] Reference Figure 2 Both ends of the track 1, which are away from the insulating strip 3, are provided with guide grooves 2 15 along the length direction. The inner walls of the guide grooves 2 15 that are close to each other are inclined to the outside. When the installation groove 11 is used with the opening facing down, the water vapor liquefies and flows into the bottom of the guide groove 2 15 along the inner wall of the guide groove 2 15 and is discharged from the end of the guide groove 2 15. This reduces the probability of water flowing to external electrical equipment and affecting the operation of external electrical equipment, and helps to improve the safety of the device.

[0039] Reference Figure 2 and Figure 3 Both sides of the track 1 are fixedly installed with horizontal plates 12. The horizontal plates 12 are provided with multiple parallel corrugated strips 121 along the width direction. The adjacent corrugated strips 121 form a guide channel 122. When the installation groove 11 is used with the opening facing down, the liquefied water vapor gathers at the end of the corrugated strip 121 away from the horizontal plate 12 and eventually drips down. When the installation groove 11 is used with the opening facing up, the guide channel 122 gathers the liquefied water vapor on the surface of the horizontal plate 12 and guides the water to move along the guide channel 122 to the end for discharge. This reduces the probability of water flowing to external electrical equipment and affecting circuit safety, and helps to improve the safety of the device.

[0040] The implementation principle of an IP64 waterproof conductive track according to an embodiment of this application is as follows: the conductive wire 2 is connected to an external power supply device, and the metal guide needle passes through the conductive wire 2 and contacts its internal metal wire to obtain electrical energy. After the metal guide needle is removed, the surface of the conductive wire 2 automatically repairs and closes. The drainage groove 21 guides and drains the moisture on the surface of the conductive wire 2, reducing the probability that water vapor will contact the metal guide needle and affect circuit safety. The insulating strip 3 contacts and adheres to the conductive wire 2, reducing the probability that water vapor will enter the drainage groove 31. The drainage groove 31 provides clearance space for the metal guide needle and guides a small amount of liquefied water vapor to flow to the end for discharge, reducing the probability that water vapor will contact the metal guide needle, which is beneficial to improving the waterproof performance of the device, thereby improving the safety and stability of the device operation.

[0041] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.

Claims

1. An IP64 waterproof conductive track, comprising a track (1), characterized in that: The track (1) has an installation groove (11) along its length. An insulating strip (3) is installed in the installation groove (11). The insulating strip (3) is placed along the length of the installation groove (11) and its two sides are in contact with the inner wall of the installation groove (11). A wire placement groove (32) is provided on the side of the insulating strip (3) facing the opening of the installation groove (11). A conductive wire (2) is snapped into the wire placement groove (32). The conductive wire (2) is in contact with and in contact with the inner wall of the drainage groove (31) on both sides along its width. The conductive wire (2) is made of self-healing flexible insulating material. Several metal wires are provided inside the conductive wire (2) along its length. Several guide grooves (21) are provided on the side of the conductive wire (2) away from the insulating strip (3) along its own length.

2. The IP64 waterproof conductive track according to claim 1, characterized in that: The metal wires are evenly arranged along the width of the conductive line (2), and the insulating strip (3) has several drainage grooves (31) along its length, with the drainage grooves (31) facing the metal wires.

3. The IP64 waterproof conductive track according to claim 1, characterized in that: The track (1) has a clearance cavity (4) along its length, and the clearance cavity (4) is located on the side of the insulating strip (3) away from the conductive line (2).

4. The IP64 waterproof conductive track according to claim 1, characterized in that: The track (1) has a deformation groove (16) that communicates with the clearance cavity (4) along its length direction. The deformation groove (16) is located in the middle of the track (1).

5. The IP64 waterproof conductive track according to claim 1, characterized in that: The track (1) has a guide groove (15) on the side away from the mounting groove (11) along its length direction. The guide groove (15) is set along the length direction of the straight plate and is recessed towards the insulating strip (3).

6. The IP64 waterproof conductive track according to claim 1, characterized in that: A horizontal plate (12) is fixedly connected to the outside of the track (1). The horizontal plate (12) is provided with a number of corrugated strips (121) along the width direction. The corrugated strips (121) are all arranged along the length direction of the support plate (14). A guide groove (122) is formed between adjacent corrugated strips (121).

7. The IP64 waterproof conductive track according to claim 1, characterized in that: The track (1) is fixedly connected to two support plates (14) along the length of the mounting groove (11). The two support plates (14) are located on both sides of the mounting groove (11), and the support plates (14) are located on the side of the clearance cavity (4) close to the insulating strip (3). The track (1) is also fixedly connected to two limiting strips (13) along the length, and the insulating strip (3) is located between the limiting strips (13) and the support plates (14).

8. The IP64 waterproof conductive track according to claim 7, characterized in that: The limiting strip (13) has a guide surface (131) on the side away from the insulating strip (3), and the guide surface (131) is inclined toward the insulating strip (3).