Three-core wire shaping mechanism
Patent Information
- Application Number
- CN202522369703.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-07
- Publication Date
- 2026-09-29
- Estimated Expiration
- 2035-11-07
AI Technical Summary
现有技术中,三芯线整形机构的结构较为复杂,组件较多
[0010]该技术方案至少具有如下的有益效果:与现有技术相比,本实施例的三芯线整形机构结构简单,体积较小,通过各组件沿上下方向运动实现三芯线的整形,能够与芯线保护层脱皮机构相结合,减小电源端子自动化铆接机器的体积。具体地,已经将三根芯线分开的线材移动到三芯线整形机构的工位,第一气缸驱动整形件向下运动,第二气缸驱动底座向上运动,随着整形件插入整形槽,三芯线受整形件和整形底座的挤压作用,形成倒“品”字形,即地线在下,火线和零线在上,便于下一步端子铆接。
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Figure CN224817610U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of power cord processing equipment, in particular to a three-core wire shaping mechanism. Background Art
[0002] In the automatic production process of three-core power plug cords, processes such as wire cutting, outer sheath stripping, inner insulation stripping, core wire shaping and terminal riveting are usually included. Before terminal riveting, three stripped core wires need to be shaped into a shape corresponding to the terminal, for example, an inverted triangle shape, with the ends of the three core wires parallel. In the prior art, the structure of a three-core wire shaping mechanism is relatively complex and includes many components. Utility Model Content
[0003] The utility model aims to improve at least one technical problem in the background art.
[0004] The utility model provides a three-core wire shaping mechanism which has a simple structure and can be combined with a core wire stripping mechanism to reduce the volume of a power cord processing production line.
[0005] To achieve the above objective, the technical solution of the utility model is implemented as follows: it is a three-core wire shaping mechanism, comprising a first cylinder, a second cylinder, a shaping part and a base; the first cylinder is in transmission connection with the shaping part, the first cylinder drives the shaping part to move in the up-down direction, the second cylinder is in transmission connection with the base, the second cylinder drives the base to move in the up-down direction, the base is provided with a shaping groove, the shaping groove is configured to accommodate the lower end portion of the shaping part, and the shaping part cooperates with the shaping groove to shape three-core wires.
[0006] As a further improvement to the above technical solution, the lower end portion of the shaping part comprises a lower pressing cutter head, a left pressing cutter head and a right pressing cutter head, the lower end portion of the shaping part is provided with a lower pressing opening, a left pressing opening and a right pressing opening, the shaping groove comprises a lower pressing groove, a left pressing groove and a right pressing groove, the base is provided with a lower pressing surface, a left pressing surface and a right pressing surface, the lower pressing cutter head corresponds to the lower pressing groove in position, the left pressing cutter head corresponds to the left pressing groove in position, the right pressing cutter head corresponds to the right pressing groove in position, the lower pressing opening corresponds to the lower pressing surface in position, the left pressing opening corresponds to the left pressing surface in position, and the right pressing opening corresponds to the right pressing surface in position.
[0007] As a further improvement to the above technical solution, the three-core wire shaping mechanism further comprises a first fixing block and a second fixing block, the shaping part is fixed on the second fixing block, the first cylinder is fixed on the first fixing block, the first cylinder comprises a piston rod, the piston rod of the first cylinder penetrates the first fixing block, and the second fixing block is fixedly connected with the piston rod.
[0008] As a further improvement of the above technical solution, the three-core wire shaping mechanism further comprises a guide post, the guide post is fixedly connected to the second fixing block, the guide post penetrates the first fixing block, and the guide post is slidably connected to the first fixing block.
[0009] As a further improvement of the above technical solution, the three-core wire shaping mechanism further comprises a wire pressing fork, the first air cylinder is in transmission connection with the wire pressing fork, the first air cylinder drives the wire pressing fork to move in the up-down direction, the base is provided with a wire pressing groove, the wire pressing groove is configured to accommodate the lower end of the wire pressing fork, and the wire pressing fork cooperates with the wire pressing groove to press the wire.
[0010] The technical solution has at least the following beneficial effects: compared with the prior art, the three-core wire shaping mechanism of the embodiment has a simple structure and small volume, realizes shaping of three-core wires through the movement of each component in the up-down direction, and can be combined with a core wire protective layer peeling mechanism to reduce the volume of automatic power terminal riveting equipment. Specifically, after a wire with three separated core wires is moved to the station of the three-core wire shaping mechanism, the first air cylinder drives the shaping member to move downward, the second air cylinder drives the base to move upward, as the shaping member is inserted into the shaping groove, the three core wires are extruded by the shaping member and the shaping base to form an inverted triangle arrangement, that is, the ground wire is at the bottom, and the live wire and the neutral wire are at the top, which facilitates subsequent terminal riveting. Description of Drawings
[0011] The above and / or additional aspects and advantages of the present utility model will become apparent and easily understood from the description of embodiments below in conjunction with the accompanying drawings, wherein: Figure 1 is a structural schematic diagram of an embodiment of the three-core wire shaping mechanism of the present utility model; Figure 2 is a structural schematic diagram of an embodiment of the second air cylinder and the base of the present utility model; Figure 3 is a structural schematic diagram of an embodiment of the shaping member of the present utility model.
[0012] In the drawings: 1-first air cylinder; 2-second air cylinder; 3-shaping member; 31-downward pressing cutter head; 32-left pressing cutter head; 33-right pressing cutter head; 34-downward pressing opening; 35-left pressing opening; 36-right pressing opening; 4-base; 41-downward pressing groove; 42-left pressing groove; 43-right pressing groove; 44-downward pressing surface; 45-left pressing surface; 46-right pressing surface; 47-wire pressing groove; 5-first fixing block; 6-second fixing block; 7-guide post; 8-wire pressing fork. Detailed Description
[0013] Embodiments of the present utility model are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the drawings are exemplary, which are only used for explaining the present utility model, and cannot be construed as a limitation to the present utility model.
[0014] The embodiments of the present utility model are described below with reference to Figures 1 to 3 to illustrate the embodiments of the present utility model.
[0015] The present embodiment relates to a three-core wire shaping mechanism.
[0016] Referring to Figure 1 , the three-core wire shaping mechanism in this embodiment includes a first cylinder 1, a second cylinder 2, a shaping member 3 and a base 4; the first cylinder 1 is in transmission connection with the shaping member 3, the first cylinder 1 drives the shaping member 3 to move in the up-down direction, the second cylinder 2 is in transmission connection with the base 4, the second cylinder 2 drives the base 4 to move in the up-down direction, the base 4 is provided with a shaping groove, the shaping groove is configured to accommodate the lower end portion of the shaping member 3, and the shaping member 3 cooperates with the shaping groove to shape the three-core wire.
[0017] Compared with the prior art, the three-core wire shaping mechanism of the embodiment has a simple structure and a small volume. Shaping of the three-core wire is realized through the movement of each component in the up-down direction, and can be combined with a core wire protective layer peeling mechanism, reducing the volume of an automatic crimping machine for power terminals. Specifically, after the wire with three separated core wires is moved to the station of the three-core wire shaping mechanism, the first cylinder 1 drives the shaping member 3 to move downward, the second cylinder 2 drives the base 4 to move upward, as the shaping member 3 is inserted into the shaping groove, the three-core wire is squeezed by the shaping member 3 and the shaping base 4, forming an inverted "product" shape, that is, the ground wire is at the bottom, and the live wire and the neutral wire are at the top, which facilitates subsequent terminal crimping.
[0018] Referring to Figure 2 and 3In some embodiments, the lower end of the shaping component 3 includes a lower pressing head 31, a left pressing head 32, and a right pressing head 33. The lower end of the shaping component 3 has a lower pressing port 34, a left pressing port 35, and a right pressing port 36. The shaping groove includes a lower pressing groove 41, a left pressing groove 42, and a right pressing groove 43. The base 4 has a lower pressing surface 44, a left pressing surface 45, and a right pressing surface 46. The lower pressing head 31 and the lower pressing groove 41 are positioned opposite each other. The left pressing head 32 and the left pressing groove 42 are positioned opposite each other. The right pressing head 33 and the right pressing groove 43 are positioned opposite each other. The lower pressing port 34 and the lower pressing surface 44 are positioned opposite each other. The left pressing port 35 and the left pressing surface 45 are positioned opposite each other. The right pressing port 36 and the right pressing surface 46 are positioned opposite each other. In this embodiment, the cutting heads and pressure grooves of the shaping component 3 and the base 4 correspond to each other, as do the pressure ports and pressure surfaces, enabling efficient shaping of the three-core wire with a simple structure. Specifically, during the shaping of the three-core wire, the three core wires fall into the left pressure port 35, the lower pressure port 34, and the right pressure port 36, respectively. With the relative movement of the shaping component 3 and the base 4, the lower pressure cutting head 31, the left pressure cutting head 32, and the right pressure cutting head 33 are inserted into the lower pressure groove 41, the left pressure groove 42, and the right pressure groove 43, respectively. The three core wires are located on the lower pressure surface 44, the left pressure surface 45, and the right pressure surface 46, respectively, and are subjected to the pressure of the shaping component 3 and the base 4, thereby achieving the shaping of the three-core wire.
[0019] Reference Figure 1 and Figure 3 In some embodiments, the device further includes a first fixing block 5 and a second fixing block 6. The shaping component 3 is fixed to the second fixing block 6, and the first cylinder 1 is fixed to the first fixing block 5. The first cylinder 1 includes a piston rod that passes through the first fixing block 5, and the second fixing block 6 is fixedly connected to the piston rod. This embodiment provides a specific structural design for fixing the shaping component 3, achieving stable operation of the three-core wire shaping mechanism.
[0020] Reference Figure 1 In some embodiments, a guide post 7 is further included. The guide post 7 is fixedly connected to the second fixing block 6, and the guide post 7 passes through the first fixing block 5. The guide post 7 is slidably connected to the first fixing block 5. By setting the guide post 7, the movement of the first fixing block 5 can be stabilized, thus stabilizing the movement of the shaping part 3 and preventing collisions and friction between components due to unstable movement, which would reduce the processing accuracy and cause component damage.
[0021] Reference Figures 1 to 3In some embodiments, a wire pressing fork 8 is also included. The first cylinder 1 is tractively connected to the wire pressing fork 8, and the first cylinder 1 drives the wire pressing fork 8 to move in the up-down direction. The base 4 is provided with a wire pressing groove 47, which is used to accommodate the lower end of the wire pressing fork 8. The wire pressing fork 8 cooperates with the wire pressing groove 47 to press the wire. The wire pressing fork 8 can fix the wire and improve the stability of the three-core wire shaping process.
[0022] The preferred embodiments of the present invention have been described in detail above, but the present disclosure is not limited to the embodiments described. Those skilled in the art can make various equivalent modifications or substitutions without departing from the spirit of the present invention, and these equivalent modifications or substitutions are all included within the scope defined by the claims of the present disclosure.
[0023] In the description of this utility model, it should be understood that the directional descriptions, such as up, down, front, back, left, right, etc., indicate the directional or positional relationship based on the directional or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0024] In the description of this utility model, unless otherwise explicitly defined, terms such as "setting," "installation," and "connection" should be interpreted broadly, and those skilled in the art can reasonably determine the specific meaning of the above terms in this utility model in conjunction with the specific content of the technical solution.
Claims
1. A three-core wire shaping mechanism, characterized in that: It includes a first cylinder (1), a second cylinder (2), a shaping component (3), and a base (4); The first cylinder (1) is connected to the shaping component (3) in a transmission manner. The first cylinder (1) drives the shaping component (3) to move in the up and down direction. The second cylinder (2) is connected to the base (4) in a transmission manner. The second cylinder (2) drives the base (4) to move in the up and down direction. The base (4) is provided with a shaping groove. The shaping groove is used to accommodate the lower end of the shaping component (3). The shaping component (3) and the shaping groove are used to shape the three-core wire.
2. The three-core wire shaping mechanism according to claim 1, characterized in that: The lower end of the shaping part (3) includes a lower pressing head (31), a left pressing head (32), and a right pressing head (33). The lower end of the shaping part (3) has a lower pressing port (34), a left pressing port (35), and a right pressing port (36). The shaping groove includes a lower pressing groove (41), a left pressing groove (42), and a right pressing groove (43). The base (4) has a lower pressing surface (44), a left pressing surface (45), and a right pressing surface (46). The lower pressing head (31) has a lower pressing head (32), a left pressing head (33), and a right pressing head (34). 1) Corresponding to the position of the lower pressure groove (41), the left pressure head (32) corresponds to the position of the left pressure groove (42), the right pressure head (33) corresponds to the position of the right pressure groove (43), the lower pressure port (34) corresponds to the position of the lower pressure surface (44), the left pressure port (35) corresponds to the position of the left pressure surface (45), and the right pressure port (36) corresponds to the position of the right pressure surface (46).
3. The three-core wire shaping mechanism according to claim 1, characterized in that: The three-core wire shaping mechanism also includes a first fixing block (5) and a second fixing block (6). The shaping component (3) is fixed on the second fixing block (6). The first cylinder (1) is fixed on the first fixing block (5). The first cylinder (1) includes a piston rod. The piston rod of the first cylinder (1) passes through the first fixing block (5). The second fixing block (6) is fixedly connected to the piston rod.
4. The three-core wire shaping mechanism according to claim 3, characterized in that: The three-core wire shaping mechanism also includes a guide post (7), which is fixedly connected to the second fixing block (6), and the guide post (7) passes through the first fixing block (5). The guide post (7) is slidably connected to the first fixing block (5).
5. The three-core wire shaping mechanism according to claim 1, characterized in that: The three-core wire shaping mechanism also includes a wire pressing fork (8). The first cylinder (1) is connected to the wire pressing fork (8) in a transmission manner. The first cylinder (1) drives the wire pressing fork (8) to move in the up and down direction. The base (4) is provided with a wire pressing groove (47). The wire pressing groove (47) is used to accommodate the lower end of the wire pressing fork (8). The wire pressing fork (8) and the wire pressing groove (47) cooperate to press the wire.