A double roll wire and cable slitter
Patent Information
- Application Number
- CN202522268453.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-27
- Publication Date
- 2026-09-29
- Estimated Expiration
- 2035-10-27
AI Technical Summary
[0005]为克服上述缺陷,本实用新型提供了一种双辊电线电缆削片机,解决了相关技术中的双辊电线电缆削片机在使用时,电缆在进行削片时电缆受到切刀的横向力,使得电缆容易出现横向位移或角度旋转,从而导致电缆出现削片弧度偏移,削片不平整的情况,使得电缆削片后的废品率高,导致电缆原材料遭到浪费,增加生产成本的技术问题
本实用新型中,通过设置定位组件,使得当电缆进入辊筒之间进行压紧时,通过传感器感应电缆位置,使得定位装置可以根据电缆的不同规格大小自动对电缆的左右两侧进行横向定位,从而可以避免在后续削片过程中,电缆出现横向偏移的情况,使得提高电缆削片时的削片精准度,还可以降低对电缆削片后的电缆成为废品率的概率,同时通过设置夹紧装置,使得可以进一步提高对电缆的定位精确度,同时夹紧板表面设置的保护层,不仅可以对薄壁电缆起到保护作用,还可以使得电缆在辊筒输送力的作用下,保持直线移动,从而确保削片的均匀性。
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Figure CN224817723U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of wire and cable recycling and processing equipment, specifically to a double-roller wire and cable chipper. Background Technology
[0002] A double-roller cable shaving machine is a specialized machine used in the wire and cable industry for precise cutting of the cable sheath (insulation layer or sheath layer). Through the coordinated operation of two rollers and a sharp cutting blade, it shaves the cable sheath into thin sheets of a specific thickness, and is widely used in material testing, production processing, and quality control.
[0003] Chinese patent CN219627249U discloses a double-roller wire and cable chipper, including a support frame. A pad is fixedly mounted on the bottom end of the support frame, and two electric push rods are fixedly mounted on the bottom surface of the support frame. A top plate is fixedly mounted on the bottom end of the two electric push rods, and a first cutter is fixedly mounted on one side of the bottom surface of the top plate. The bottom end of the push rods can reciprocate by extending or shortening, driving the top plate to move, and simultaneously driving the first and second cutters to move. Before use, the position of the second cutter needs to be adjusted according to the diameter of the wire or cable. This is achieved through an adjustment mechanism, moving the second cutter, originally located on the left, closer to the first cutter. The slider on the second cutter can move inside a groove. Through the cooperation of the first and second cutters, their special shape design allows them to fit together, limiting the movement of the wire or cable on both sides. This provides high flexibility, simple operation, and convenient use.
[0004] When using the twin-roller cable chipper in the relevant technology, the cable is subjected to the lateral force of the cutter during chipping, which makes the cable prone to lateral displacement or angular rotation. This results in the cable chipping arc deviation and uneven chipping, leading to a high scrap rate after chipping, wasting cable raw materials and increasing production costs. Utility Model Content
[0005] To overcome the above-mentioned defects, this utility model provides a double-roller wire and cable chipper, which solves the technical problem that when the cable is chipped, it is subjected to the lateral force of the cutter, which makes the cable prone to lateral displacement or angular rotation, resulting in the cable chipping arc deviation and uneven chipping. This leads to a high scrap rate of the chipped cable, waste of cable raw materials, and increased production costs.
[0006] According to one aspect, at least one embodiment of the present invention provides a double-roller wire and cable chipper, comprising: a chipper body, a base mounted on the top of the chipper body, a positioning component mounted on the side of the base, a cleaning component mounted on the back of the chipper body, and a control panel mounted on the front of the chipper body; The positioning component includes a mounting slot, in which a servo motor is installed. A bidirectional screw is fixed to the output end of the servo motor. Sliding blocks are threaded to both sides of the bidirectional screw. A positioning plate is fixed to one side of the top of the sliding block. A rotating shaft is fixed to the top of the positioning plate. Torsion springs are sleeved on both sides of the rotating shaft. Limit blocks are rotatably connected to the rotating shaft.
[0007] For example, in at least one embodiment of the present invention, a double-roller wire and cable chipper is provided, which further includes: a groove is provided on the side of the limiting block, and the grooves of the limiting blocks on both sides of the bidirectional screw are staggered.
[0008] For example, in at least one embodiment of the present invention, a double-roller wire and cable chipper is provided, which further includes: a groove is provided in the positioning plate, and a protective layer is installed on the surface of the positioning plate.
[0009] For example, in at least one embodiment of the present invention, a double-roller wire and cable chipper is provided, which further includes: a support block fixed on the top of the sliding block away from the positioning plate, an electric push rod installed on the side of the support block close to the positioning plate, and a clamping plate fixed at the other end of the electric push rod.
[0010] For example, in at least one embodiment of the present invention, a double-roller wire and cable chipper is provided, which further includes: a rotating groove is provided on the top of the base, the bidirectional screw is rotatably connected in the rotating groove, a support plate is fixed at the center of the rotating groove, and a positioning sensor is installed on the top of the support plate.
[0011] For example, in at least one embodiment of the present invention, a double-roller wire and cable chipper is provided, which further includes: the cleaning component includes a collection box, a negative pressure box is installed on the side of the collection box, a suction pump is threadedly installed on the other end of the negative pressure box, suction pipes are installed on both sides of the collection box, and a suction port is opened on the inner side of the chipper body.
[0012] For example, in at least one embodiment of the present invention, a double-roller wire and cable chipper is provided, which further includes: a partition plate fixed inside the collection box, an inclined plate installed on the top of the partition plate, a rotating shaft rotatably connected to the side of the partition plate, and a movable plate fixed on the rotating shaft.
[0013] For example, in at least one embodiment of the present invention, a double-roller wire and cable chipper is provided, which further includes: a cylinder fixed to the top of the collection box, and a compression plate fixed to the bottom of the cylinder.
[0014] The beneficial effects of the embodiments of this utility model are as follows: In this invention, by setting a positioning component, when the cable enters between the rollers for pressing, the sensor detects the cable position, allowing the positioning device to automatically position the cable laterally on both sides according to its different specifications and sizes. This avoids lateral displacement of the cable during subsequent slicing, improving the slicing accuracy and reducing the probability of the sliced cable becoming scrap. Furthermore, the clamping device further enhances the positioning accuracy of the cable. The protective layer on the clamping plate surface not only protects the thin-walled cable but also ensures that the cable moves linearly under the conveying force of the rollers, thus guaranteeing uniform slicing. Attached Figure Description
[0015] To more clearly illustrate the technical solutions in the embodiments of this utility model, the accompanying drawings used in the description of the embodiments of this utility model will be briefly introduced below. Obviously, the drawings described below are merely some exemplary embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on the content of the exemplary embodiments of this utility model and these drawings without any creative effort.
[0016] Figure 1 This is a schematic diagram of the external structure of the chipper body in one embodiment of the present invention; Figure 2 This is a side cross-sectional view of the positioning component in one embodiment of the present invention; Figure 3 for Figure 2 Enlarged schematic diagram of the structure at point A in the middle; Figure 4 This is a schematic diagram of the external structure of the cleaning component in one embodiment of the present invention; Figure 5 This is a side cross-sectional view of the cleaning component in one embodiment of the present invention.
[0017] In the diagram: 1. Chipper body; 2. Positioning assembly; 21. Mounting slot; 22. Servo motor; 23. Bidirectional screw; 24. Sliding block; 25. Positioning plate; 26. Rotating shaft; 27. Torsion spring; 28. Limiting block; 29. Slide groove; 210. Protective layer; 211. Support block; 212. Electric push rod; 213. Clamping plate; 214. Support plate; 215. Positioning sensor; 216. Rotating groove; 3. Cleaning assembly; 31. Collection box; 32. Negative pressure box; 33. Suction pump; 34. Suction pipe; 35. Suction port; 36. Cylinder; 37. Compression plate; 38. Inclined plate; 39. Divider plate; 310. Rotating shaft; 311. Movable plate; 4. Base; 5. Control panel. Detailed Implementation The present invention will now be described in further detail with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present invention and not intended to limit its scope.
[0018] To keep the drawings concise, only the parts relevant to the utility model are shown schematically in each drawing; these do not represent the actual structure of the product. Furthermore, for ease of understanding, in some drawings, only one of the components with the same structure or function is schematically shown, or only one is labeled. In this document, "a" not only means "only one," but can also mean "more than one," and "several" includes "two" and "more than two."
[0019] In this document, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to mechanical connections or electrical connections; they can refer to direct connections or indirect connections through an intermediate medium; and they can refer to the internal connection between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0020] In this invention, unless otherwise explicitly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.
[0021] In the description of this embodiment, terms such as "upper," "lower," "left," and "right" are based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of description and simplification of operation, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0022] Furthermore, in the description of this application, the terms "first," "second," etc., are used only to distinguish descriptions and should not be construed as indicating or implying relative importance.
[0023] like Figures 1-3 As shown, it illustrates a double-roller wire and cable chipper according to an embodiment of the present invention. The chipper body 1 has a base 4 installed on the top of the chipper body 1, a positioning component 2 installed on the side of the base 4, a cleaning component 3 installed on the back of the chipper body 1, and a control panel 5 installed on the front of the chipper body 1. The positioning component 2 includes a mounting groove 21, inside which a servo motor 22 is installed. A bidirectional screw 23 is fixed to the output end of the servo motor 22. Sliding blocks 24 are threaded to both sides of the bidirectional screw 23. A positioning plate 25 is fixed to one side of the top of the sliding block 24. A rotating shaft 26 is fixed to the top of the positioning plate 25. Torsion springs 27 are sleeved on both sides of the rotating shaft 26. A limit block 28 is rotatably connected to the rotating shaft 26. The limit block 28 is used to vertically position the cable to prevent the cable from moving upward when it is clamped before entering the roller. The torsion springs 27 are used to reset the rotation of the limit block 28, so that the limit block 28 can position cables with larger diameters, increasing the flexibility of the positioning plate 25.
[0024] In some examples, the side of the limiting block 28 is provided with a groove, and the grooves of the limiting blocks 28 on both sides of the bidirectional screw 23 are staggered. The staggered arrangement of the grooves on both sides of the limiting block 28 ensures that when positioning a cable with a small diameter, the limiting blocks 28 on both sides will not collide during the staggered process.
[0025] In some examples, the positioning plate 25 has a groove 29, and a protective layer 210 is installed on the surface of the positioning plate 25. The groove 29 facilitates the clamping plate 213 to pass through the positioning plate 25 to clamp the cable. The protective layer 210 is made of polyurethane, and the surface of the protective layer 210 is provided with grooves to facilitate the sliding of the cable.
[0026] In some examples, a support block 211 is fixed to the top of the sliding block 24 away from the positioning plate 25, and an electric push rod 212 is installed on the side of the support block 211 close to the positioning plate 25. A clamping plate 213 is fixed to the other end of the electric push rod 212. The outer side of the clamping plate 213 is set to be arc-shaped to facilitate better stable clamping of the cable surface. In some examples, the top of the base 4 has a rotating groove 216, and the bidirectional screw 23 is rotatably connected in the rotating groove 216. A support plate 214 is fixed at the center of the rotating groove 216, and a positioning sensor 215 is installed on the top of the support plate 214. The positioning sensor 215 is an FPES-L951 sensor used for positioning the cable.
[0027] For example, such as Figure 3 As shown, the cable is first placed on the base 4 and positioned on top of the support plate 214, allowing the positioning sensor 215 to sense the cable. Then, the control panel 5 controls the servo motor 22 to drive the bidirectional screw 23 to rotate, allowing the sliding blocks 24 on both sides of the bidirectional screw 23 to move and clamp synchronously. When the positioning plate 25 positions the cable, the top of the cable abuts against the surface of the limiting block 28. When the cable diameter is large, the limiting block 28 rotates on the rotating shaft 26 via the torsion spring 27, thus allowing the positioning plate 25 and the limiting block 28 to position the cable more stably. Then, the control panel 5 controls the electric push rod 212 to push the clamping plate 213, causing the clamping plate 213 to pass through the positioning plate 25 and clamp the cable. When the cable is placed on the roller, the roller drives the cable to move towards the cutter, allowing the cable to slide through the protective layer 210 on the surface of the positioning plate 25, thus keeping the cable in a stable position during the chipping process.
[0028] like Figures 4-5 As shown, it illustrates a double-roller wire and cable chipper in another embodiment of the present invention. The cleaning component 3 includes a collection box 31, a negative pressure box 32 is installed on the side of the collection box 31, a suction pump 33 is threadedly installed on the other end of the negative pressure box 32, suction pipes 34 are installed on both sides of the collection box 31, and a suction port 35 is opened on the inner side of the chipper body 1.
[0029] In some examples, a partition plate 39 is fixed inside the collection box 31, an inclined plate 38 is installed on the top of the partition plate 39, a rotating shaft 310 is rotatably connected to the side of the partition plate 39, and a movable plate 311 is fixed on the rotating shaft 310. The inclined plate 38 facilitates the collection of debris and other materials sucked in, and places the debris to hang on the inner wall of the collection box 31. The partition plate 39 divides the inside of the collection box 31 into two spaces. The space at the top is used to collect and compress debris and other materials, and the space at the bottom is used to clean and remove the compressed debris. The movable plate 311 and the rotating shaft 310 are both controlled by the control panel 5, so that the compressed debris can be transported to the bottom space of the collection box 31. In some examples, a cylinder 36 is fixed to the top of the collection box 31, and a compression plate 37 is fixed to the bottom of the cylinder 36. The bottom of the compression plate 37 is provided with a groove to facilitate the squeezing and compression of the accumulated debris, thereby saving space inside the collection box 31 and accommodating more debris.
[0030] For example, such as Figure 5 As shown, when the cutting device at the top of the chipper body 1 chips the cable, the resulting debris remains on the base 4. Then, the suction pump 33 on the side of the negative pressure box 32 is controlled by the control panel 5, so that the negative pressure box 32 forms a negative pressure suction state to the inside of the collection box 31. The debris on the surface of the platform of the base 4 is sucked through the suction port 35 at the other end of the suction pipe 34, so that the debris enters the collection box 31 for collection. The debris slides down the inclined plate 38 to the surface of the movable plate 311. Then, the cylinder 36 is controlled by the control panel 5 to push the compression plate 37 to compress the debris, so that the debris gathers and is compressed into blocks. Then, the rotating shaft 310 is controlled by the control panel 5 to rotate, so that the rotating shaft 310 drives the movable plate 311 to rotate downward, so that the debris blocks fall to the bottom of the collection box 31. The operator can then periodically open the cover plate on the back of the collection box 31 and clean the debris blocks.
[0031] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.
Claims
1. A double-roller wire and cable chipper, characterized in that, include: A chipper body (1) is provided with a base (4) on the top of the chipper body (1), a positioning component (2) is provided on the side of the base (4), a cleaning component (3) is provided on the back of the chipper body (1), and a control panel (5) is provided on the front of the chipper body (1). The positioning component (2) includes a mounting slot (21), a servo motor (22) is installed inside the mounting slot (21), a bidirectional screw (23) is fixed at the output end of the servo motor (22), a sliding block (24) is threaded on both sides of the bidirectional screw (23), a positioning plate (25) is fixed on one side of the top of the sliding block (24), a rotating shaft (26) is fixed on the top of the positioning plate (25), torsion springs (27) are sleeved on both sides of the rotating shaft (26), and a limit block (28) is rotatably connected on the rotating shaft (26).
2. The double-roller wire and cable chipper according to claim 1, characterized in that, The limiting block (28) has a groove on its side, and the grooves of the limiting blocks (28) on both sides of the bidirectional screw (23) are staggered.
3. A double-roller wire and cable chipper according to claim 1, characterized in that, The positioning plate (25) has a groove (29) and a protective layer (210) is installed on the surface of the positioning plate (25).
4. A double-roller wire and cable chipper according to claim 1, characterized in that, A support block (211) is fixed on the top of the sliding block (24) away from the positioning plate (25). An electric push rod (212) is installed on the side of the support block (211) close to the positioning plate (25). A clamping plate (213) is fixed on the other end of the electric push rod (212).
5. A double-roller wire and cable chipper according to claim 4, characterized in that, The base (4) has a rotating groove (216) on the top. The bidirectional screw (23) is rotatably connected in the rotating groove (216). A support plate (214) is fixed at the center of the rotating groove (216). A positioning sensor (215) is installed on the top of the support plate (214).
6. A double-roller wire and cable chipper according to claim 1, characterized in that, The cleaning component (3) includes a collection box (31), a negative pressure box (32) is installed on the side of the collection box (31), a suction pump (33) is threaded on the other end of the negative pressure box (32), suction pipes (34) are installed on both sides of the collection box (31), and a suction port (35) is opened on the inner side of the chipper body (1).
7. A double-roller wire and cable chipper according to claim 6, characterized in that, The collection box (31) has a partition plate (39) fixed inside. A sloping plate (38) is installed on the top of the partition plate (39). A rotating shaft (310) is rotatably connected to the side of the partition plate (39). A movable plate (311) is fixed on the rotating shaft (310).
8. A double-roller wire and cable chipper according to claim 6, characterized in that, A cylinder (36) is fixed to the top of the collection box (31), and a compression plate (37) is fixed to the bottom of the cylinder (36).