A temperature sensing integrated PCBA board for AC / DC charging socket
Patent Information
- Application Number
- CN202522494780.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-25
- Publication Date
- 2026-09-29
- Estimated Expiration
- 2035-11-25
AI Technical Summary
目前,国内外充电插座主要分为交流与直流、交直流一体三种制式,但现有产品电缆组装工艺复杂、流程繁琐,并且现用产品售后维修难,且不易操作,增加了设备复杂性与成本
[0012]本实用新型的用于交直流充电插座的温感集成化PCBA板优点如下:采用PCB板与温度传感器元件集成化的方式设置,以方便直接监控直流DC端子组件和交流端子组件,减少安装步骤、利于机器自动化装配,减低人工成本、且可提升生产效率;并且给后续的维修以及售后带来便利,同时也方便更换。
Smart Images

Figure CN224818294U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of circuit boards, specifically relating to a PCBA board for AC / DC charging sockets. Background Technology
[0002] With the government's promotion of new energy electric vehicles and the rapid growth of market demand, the compatibility, reliability, and integration of charging facilities have become key challenges. Currently, charging sockets at home and abroad are mainly divided into three types: AC and DC, and AC / DC integrated. However, the cable assembly process of existing products is complex and cumbersome, and after-sales maintenance of existing products is difficult and they are not easy to operate, which increases the complexity and cost of the equipment. Utility Model Content
[0003] The technical problem to be solved by this utility model is to provide a temperature-sensing integrated PCBA board for AC / DC charging sockets.
[0004] To solve the above problems, the technical solution adopted by this utility model includes: a main PCB board, on one side of which a sub-PCB board is connected via a first pin connector; the sub-PCB board is provided with a first thermally conductive silicone seat, the first thermally conductive silicone seat is provided with a first slot for insertion into the sub-PCB board, and the first slot is provided with at least a first temperature sensing mounting slot; a first temperature sensor is soldered onto the sub-PCB board corresponding to the first temperature sensing mounting slot; the main PCB board is provided with a set of AC terminal mounting holes, and a second thermally conductive silicone seat is provided within the AC terminal mounting holes; the second thermally conductive silicone seat is provided with a second slot for insertion into the main PCB board, and the second slot is provided with at least one second temperature sensing mounting slot; a second temperature sensor is soldered onto the main PCB board corresponding to the second temperature sensing mounting slot.
[0005] The first thermally conductive silicone base has a first arc-shaped contact surface at its front end, and the second thermally conductive silicone base has a second arc-shaped contact surface at its front end.
[0006] The first slot of the first thermally conductive silicone seat is provided with first retaining ribs on both sides that engage with the sides of the sub-PCB board.
[0007] The second slot of the second thermally conductive silicone seat is provided with second retaining ribs on both sides, and the AC terminal mounting hole of the main PCB board is provided with a retaining groove that engages with the second retaining ribs.
[0008] The main PCB board has a second pin connector on one side that connects to the circuits of the first temperature sensor and the second temperature sensor.
[0009] A set of spring-loaded terminals is soldered onto the surface of the main PCB board.
[0010] Positioning holes are provided on both the main PCB board and the sub-PCB board.
[0011] The first slot has a first temperature sensing mounting groove on both the upper and lower sides, and the second slot has a second temperature sensing mounting groove on both the upper and lower sides.
[0012] The advantages of this utility model of temperature-sensing integrated PCBA board for AC / DC charging sockets are as follows: the integrated design of the PCB board and temperature sensor components facilitates direct monitoring of DC and AC terminal components, reduces installation steps, promotes automated machine assembly, lowers labor costs, and improves production efficiency; it also facilitates subsequent maintenance and after-sales service, and makes replacement easier.
[0013] The present invention will be further described below with reference to the accompanying drawings. Attached Figure Description
[0014] Figure 1 This is a structural schematic diagram of the temperature-sensing integrated PCBA board assembly of this utility model; Figure 2 This is a cross-sectional view of the temperature-sensing integrated PCBA board assembly of this utility model; Figure 3 This is a schematic diagram of the main PCB board of this utility model; Figure 4 This is a schematic diagram of the structure of the first thermally conductive silicone base of this utility model; Figure 5 This is a schematic diagram of the structure of the second thermally conductive silicone base of this utility model. Detailed Implementation
[0015] Reference Figure 1-5As shown, the present invention discloses a temperature-sensing integrated PCBA board for AC / DC charging sockets, comprising a main PCB board 1. A sub-PCB board 3 is connected to one side of the main PCB board 1 via a first pin connector 2. The pins of the pin connector 2 are soldered to the main PCB board 1 and the sub-PCB board 3, respectively. The sub-PCB board 3 is provided with a first thermally conductive silicone seat 4, which has a first slot 5 for insertion into the sub-PCB board 3, and at least one first temperature-sensing mounting groove 6 is provided in the first slot 5. A first temperature sensor 7 is soldered to the sub-PCB board 3 corresponding to the first temperature-sensing mounting groove 6. The detection surface of the first temperature sensor 7 is to be in contact with the first temperature-sensing mounting groove 6. The main PCB board 1 is provided with a set of AC terminal mounting holes 8, and a second thermally conductive silicone seat 9 is provided in the AC terminal mounting holes 8. The second thermally conductive silicone seat 9 has a second slot 10 for insertion into the main PCB board 1, and at least one second temperature-sensing mounting groove 11 is provided in the second slot 10. A second temperature sensor 12 is soldered to the main PCB board 1 corresponding to the second temperature-sensing mounting groove 11. When this temperature-sensing integrated PCBA assembly is assembled into the AC / DC charging socket, the end faces of the first thermally conductive silicone base 4 and the second thermally conductive silicone base 9 should respectively fit into the DC terminal and AC terminal inside the AC / DC charging socket.
[0016] Preferably, the front end of the first thermally conductive silicone base 4 is provided with a first arc-shaped contact surface 13, and the front end of the second thermally conductive silicone base 9 is provided with a second arc-shaped contact surface 14. The first arc-shaped contact surface 13 and the second arc-shaped contact surface 14 can fit more closely to the DC terminal and the AC terminal.
[0017] Preferably, the first slot 5 of the first thermally conductive silicone base 4 is provided with first retaining ribs 15 on both sides to engage with the sides of the sub-PCB board 3. This improves the connection strength between the first thermally conductive silicone base 4 and the sub-PCB board 3 and prevents it from falling off.
[0018] Preferably, the second slot 10 of the second thermally conductive silicone base 9 is provided with second retaining ribs 16 on both sides, and the AC terminal mounting hole 8 of the main PCB board 1 is provided with a retaining groove 17 that engages with the second retaining ribs 16. This improves the connection strength between the second thermally conductive silicone base 9 and the main PCB board 1 and prevents it from falling off.
[0019] Preferably, one side of the main PCB board 1 is provided with a second pin connector 18 that is connected to the circuits of the first temperature sensor 7 and the second temperature sensor 12. The second pin connector 18 can be mated with an external plug, which can conveniently output the detection signal.
[0020] Preferably, a set of spring-loaded terminals 19 are soldered to the surface of the main PCB board 1. The rear end of the signal terminal in the AC / DC charging socket can directly contact the spring-loaded terminals 19, and the signal can be conveniently output through the main PCB board 1 and the second pin connector 18.
[0021] Preferably, both the main PCB board 1 and the sub-PCB board 3 are provided with positioning holes 20. The positioning holes 20 are positioned and engaged with the positioning posts inside the AC / DC charging socket to improve the stability of the assembly.
[0022] Preferably, the first slot 5 has a first temperature-sensing mounting groove 6 on both its upper and lower sides, and the second slot 10 has a second temperature-sensing mounting groove 11 on both its upper and lower sides. This allows the first thermally conductive silicone base 4 and the second thermally conductive silicone base 9 to be installed in either direction, facilitating installation.
[0023] As stated above, this is not intended to limit the present invention in any way. Although the present invention has been disclosed above with preferred embodiments, it is not intended to limit the present invention. Any person skilled in the art can make some modifications or alterations to the above-disclosed structure and technical content to create equivalent embodiments without departing from the scope of the present invention. However, any simple modifications, equivalent changes and alterations made to the above embodiments based on the technical essence of the present invention without departing from the scope of the present invention shall still fall within the scope of the present invention.
Claims
1. A temperature-sensing integrated PCBA board for AC / DC charging sockets, comprising a main PCB board (1), characterized in that: The main PCB board (1) is connected to a sub-PCB board (3) via a first pin connector (2) on one side. The sub-PCB board (3) is provided with a first thermally conductive silicone seat (4). The first thermally conductive silicone seat (4) is provided with a first slot (5) that is inserted into the sub-PCB board (3). The first slot (5) is provided with at least a first temperature sensing mounting slot (6). The sub-PCB board (3) is soldered with a first temperature sensor (7) at the location corresponding to the first temperature sensing mounting slot (6). The main PCB board (1) is provided with a set of AC terminal mounting holes (8). The AC terminal mounting holes (8) are provided with a second thermally conductive silicone seat (9). The second thermally conductive silicone seat (9) is provided with a second slot (10) that is inserted into the main PCB board (1). The second slot (10) is provided with at least one second temperature sensing mounting slot (11). The main PCB board (1) is soldered with a second temperature sensor (12) at the location corresponding to the second temperature sensing mounting slot (11).
2. The temperature-sensing integrated PCBA board for AC / DC charging sockets according to claim 1, characterized in that: The first thermally conductive silicone base (4) has a first arc-shaped contact surface (13) at its front end, and the second thermally conductive silicone base (9) has a second arc-shaped contact surface (14) at its front end.
3. The temperature-sensing integrated PCBA board for AC / DC charging sockets according to claim 1, characterized in that: The first slot (5) of the first thermally conductive silicone base (4) is provided with first retaining ribs (15) on both sides that engage with the two sides of the sub-PCB board (3).
4. The temperature-sensing integrated PCBA board for AC / DC charging sockets according to claim 1, characterized in that: The second slot (10) of the second thermal conductive silicone base (9) is provided with second retaining ribs (16) on both sides, and the AC terminal mounting hole (8) of the main PCB board (1) is provided with a slot (17) that engages with the second retaining ribs (16).
5. The temperature-sensing integrated PCBA board for AC / DC charging sockets according to claim 1, characterized in that: The main PCB board (1) has a second pin connector (18) on one side that is connected to the circuits of the first temperature sensor (7) and the second temperature sensor (12).
6. The temperature-sensing integrated PCBA board for AC / DC charging sockets according to claim 1, characterized in that: A set of spring terminals (19) are soldered to the surface of the main PCB board (1).
7. The temperature-sensing integrated PCBA board for AC / DC charging sockets according to claim 1, characterized in that: The main PCB board (1) and the sub-PCB board (3) are both provided with positioning holes (20).
8. The temperature-sensing integrated PCBA board for AC / DC charging sockets according to claim 1, characterized in that: The first slot (5) has a first temperature sensing mounting groove (6) on both the upper and lower sides, and the second slot (10) has a second temperature sensing mounting groove (11) on both the upper and lower sides.