Auxiliary mounting structure for voltage regulator rectifier
Patent Information
- Application Number
- CN202522137967.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-10
- Publication Date
- 2026-09-29
- Estimated Expiration
- 2035-10-10
AI Technical Summary
[0003]在采用手工焊接时,需要对电路板的位置进行定位,同时当完成其中一面的焊接安装作业后,需要手动将电路板翻转过来,进而才能进行另一面的焊接,而翻转的过程不仅容易导致电路板的定位失效,造成电路板的位置偏移,碰撞到烙铁或工具,引发元件引脚弯曲,而且耽误加工效率
[0016]本实用新型通过设置固定机构对电路板进行夹持固定,电动推杆输出轴带动齿板延伸,与其啮合的齿轮带动转杆旋转,从而实现带动固定机构上夹持的电路板进行翻转,通过翻转和定位两个模块的化的配合,实现翻转与定位集成与一体,防止翻转时电路板定位失效,电动化设计替代手动翻转,提升效率,缩短焊接时间。
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Figure CN224818455U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of rectifiers, specifically an auxiliary installation structure for a voltage regulating rectifier. Background Technology
[0002] The switching rectifier on the motorcycle has good performance, mainly providing a stable, reliable, and clean power supply for subsequent circuit components. There are various plug-in components in the switching rectifier, one of the core components is a large-capacity capacitor. The current technology is to directly solder the large capacitor to the circuit board. The circuit board plays the role of stabilizing voltage, eliminating large interference signals, and reducing output fluctuations.
[0003] When using manual soldering, the circuit board needs to be positioned. After the soldering and installation work on one side is completed, the circuit board needs to be manually flipped over before the other side can be soldered. The flipping process can easily cause the circuit board to lose its positioning, causing it to shift, collide with the soldering iron or tools, and bend the component leads. It also delays the processing efficiency.
[0004] In summary, this utility model provides an auxiliary installation structure for a voltage regulating rectifier to solve the above problems. Utility Model Content
[0005] To solve the above-mentioned technical problems, this utility model provides the following technical solution:
[0006] An auxiliary installation structure for a voltage regulator rectifier includes a workbench, the top of which is provided with a flipping mechanism and a fixing mechanism.
[0007] The flipping mechanism includes a mounting base, an electric push rod bolted between two mounting bases, a linkage plate disposed at one end of the output shaft of the electric push rod, a frame bolted to one side of the linkage plate, a gear plate bolted to the inner cavity of the frame, a gear meshing with the top of the gear plate, and a rotating rod fixedly connected to the surface of the gear.
[0008] The fixing mechanism includes a connecting block, an adjusting box fixedly connected to one side of the connecting block, a fixing block fixedly connected to one side of the adjusting box, a first clamping plate fixedly connected to one side of the fixing block by bolts, a movable groove opened on one side of the adjusting box, an adjusting rod movably connected to the inner cavity of the movable groove, a second clamping plate fixedly connected to one side of the adjusting rod by bolts, and a threaded rod threadedly connected to one end of the adjusting rod.
[0009] Furthermore, in this utility model, the mounting base is bolted to the right side of the top of the workbench, and brackets are fixedly connected to both sides of the top of the workbench, and support legs are provided around the bottom of the workbench.
[0010] Furthermore, in this invention, the flipping mechanism also includes a slide rail bolted to the top of the workbench, and the bottom of the toothed plate is located in the inner cavity of the slide rail and slidably connected thereto.
[0011] Furthermore, in this utility model, the bracket is fixed to the top of the workbench by bolts, the right bracket is fixedly connected to a protective cover, the gear is located in the inner cavity of the protective cover, one end of the rotating rod passes through the two brackets in sequence, and is movably connected to the surface of the bracket through a bearing.
[0012] Furthermore, in this invention, the connecting block is sleeved on the surface of the rotating rod and fixed with bolts.
[0013] Furthermore, in this utility model, one end of the threaded rod is movably connected to the inner wall of the adjusting box via a bearing, and the other end passes through the adjusting box and is fixedly connected to a turntable.
[0014] Furthermore, in this invention, both the first clamping plate and the second clamping plate have limiting grooves on their surfaces.
[0015] Beneficial effects: This utility model has the following beneficial effects:
[0016] This utility model uses a fixing mechanism to clamp and fix the circuit board. The output shaft of the electric push rod drives the toothed plate to extend, and the gear meshing with it drives the rotating rod to rotate, thereby causing the circuit board clamped on the fixing mechanism to flip. Through the coordinated operation of the flipping and positioning modules, the flipping and positioning are integrated into one, preventing the circuit board positioning from failing during flipping. The electric design replaces manual flipping, improving efficiency and shortening the soldering time. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the structure of this utility model;
[0018] Figure 2 This is a schematic diagram of the main structure of the flipping mechanism of this utility model;
[0019] Figure 3 This is a side view of the flipping mechanism of this utility model;
[0020] Figure 4 This is a schematic cross-sectional view of the adjustment box of this utility model.
[0021] In the picture:
[0022] 1. Workbench; 2. Tilting mechanism; 201. Mounting base; 202. Electric push rod; 203. Linkage plate; 204. Frame; 205. Gear plate; 206. Slide rail; 207. Gear; 208. Rotating rod; 209. Protective cover; 3. Fixing mechanism; 301. Connecting block; 302. Adjusting box; 303. Fixing block; 304. First clamping plate; 305. Movable groove; 306. Adjusting rod; 307. Second clamping plate; 308. Limiting groove; 309. Threaded rod. Detailed Implementation
[0023] To better understand the technical content of this utility model, specific embodiments are described below in conjunction with the accompanying drawings. Various aspects of this utility model are described in this disclosure with reference to the accompanying drawings, which illustrate numerous illustrative embodiments. The embodiments of this disclosure are not necessarily defined to include all aspects of this utility model. It should be understood that the various concepts and embodiments described above, as well as those described in more detail below, can be implemented in any of many ways, because the concepts and embodiments disclosed in this utility model are not limited to any particular implementation. Furthermore, some aspects of this utility model can be used alone or in any suitable combination with other aspects disclosed in this utility model.
[0024] Example 1
[0025] like Figure 1-4 As shown, this is the first embodiment of the present invention. This embodiment provides an auxiliary installation structure for a voltage regulator rectifier, including a workbench 1, and a flipping mechanism 2 and a fixing mechanism 3 are provided on the top of the workbench 1.
[0026] The flipping mechanism 2 includes a mounting base 201, an electric push rod 202 bolted between two mounting bases 201, a linkage plate 203 disposed at one end of the output shaft of the electric push rod 202, a frame 204 bolted to one side of the linkage plate 203, a toothed plate 205 bolted to the inner cavity of the frame 204, a gear 207 meshing with the top of the toothed plate 205, and a rotating rod 208 fixedly connected to the surface of the gear 207.
[0027] The fixing mechanism 3 includes a connecting block 301, an adjusting box 302 fixedly connected to one side of the connecting block 301, a fixing block 303 fixedly connected to one side of the adjusting box 302, a first clamping plate 304 bolted to one side of the fixing block 303, a movable groove 305 opened on one side of the adjusting box 302, an adjusting rod 306 movably connected to the inner cavity of the movable groove 305, a second clamping plate 307 bolted to one side of the adjusting rod 306, and a threaded rod 309 threadedly connected to one end of the adjusting rod 306.
[0028] like Figure 1-4As shown, rotating the threaded rod 309 drives the adjusting rod 306 and the second clamping plate 307 to move towards the first clamping plate 304. Simultaneously, the second clamping plate 307 moves and engages with the first clamping plate 304 to fix the circuit board. Both the fixing block 303 and the adjusting rod 306 are connected to the first clamping plate 304 and the second clamping plate 307 by bolts, allowing for replacement of the first clamping plate 304 and the second clamping plate 307 as needed. After the circuit board is fixed, welding and installation can be performed. When flipping is required, the output shaft of the electric push rod 202 extends, thereby driving the linkage plate 203, frame 204, and gear plate 205 to move. The gear 207 meshes with the gear plate 205. Therefore, the rotating rod 208 will rotate. While the rotating rod 208 rotates, it will cause the fixing mechanism 3 and the fixed circuit board to flip to one side, realizing the flip welding. During this process, the flipping mechanism 2 keeps the circuit board fixed. Not only is the flipping efficiency high, but the circuit board fixation will not fail due to the flipping. The movable slot 305 is set to provide the adjustment rod 306 with the movement space and to ensure that the movement trajectory of the adjustment rod 306 will not deviate. The electric push rod 202 and the frame 204 are both fixed by bolts. The linkage plate 203 is fixed to the output end of the electric push rod 202 by nuts. The bolt and nut fixing method facilitates maintenance and replacement.
[0029] Example 2
[0030] Reference Figure 4 This is the second embodiment of the present invention, which is based on the previous embodiment.
[0031] In this embodiment, the connecting block 301 is sleeved on the surface of the rotating rod 208 and fixed with bolts.
[0032] One end of the threaded rod 309 is movably connected to the inner wall of the adjusting box 302 via a bearing, and the other end passes through the adjusting box 302 and is fixedly connected to a turntable.
[0033] Limiting grooves 308 are provided on the surfaces of both the first clamping plate 304 and the second clamping plate 307.
[0034] like Figure 4 As shown, the connecting block 301 is sleeved on the surface of the rotating rod 208, realizing the integration of the flipping mechanism 2 and the fixing mechanism 3. The connecting block 301 is fixed by bolts to ensure that it will not slide on the surface of the rotating rod 208. The limiting groove 308 is provided to limit the circuit board. The first clamping plate 304 and the second clamping plate 307 are both made of silicone to avoid damage to the circuit board during clamping. The turntable is set to facilitate the rotation of the threaded rod 309, so as to fix the circuit board by the first clamping plate 304 and the second clamping plate 307.
[0035] Example 3
[0036] Reference Figure 1-3This is the third embodiment of the present invention, which is based on the first two embodiments.
[0037] In this embodiment, the mounting base 201 is bolted to the right side of the top of the workbench 1, and brackets 4 are fixedly connected to both sides of the top of the workbench 1. Support legs 5 are provided around the bottom of the workbench 1.
[0038] The flipping mechanism 2 also includes a slide rail 206 bolted to the top of the worktable 1, and the bottom of the toothed plate 205 is located in the inner cavity of the slide rail 206 and is slidably connected to it.
[0039] The bracket 4 is fixed to the top of the workbench 1 by bolts. The right bracket 4 is fixedly connected to the guard 209. The gear 207 is located in the inner cavity of the guard 209. One end of the rotating rod 208 passes through the two brackets 4 in sequence and is movably connected to the surface of the bracket 4 through the bearing.
[0040] like Figure 1-3 As shown, the bracket 4 is used to provide stable support for the rotating rod 208. The toothed plate 205 slides in the inner cavity of the slide rail 206 to limit the movement trajectory of the frame 204 and the toothed plate 205. The guard 209 protects the gear 207. The outrigger 5 can be connected by bolts according to the height requirements to raise the height of the worktable 1 and optimize the operating comfort.
[0041] In use, rotating the threaded rod 309 drives the adjusting rod 306 and the second clamping plate 307 to move towards the first clamping plate 304. Simultaneously, the second clamping plate 307 moves and cooperates with the first clamping plate 304 to fix the circuit board. The fixing block 303 and the adjusting rod 306 are both connected to the first clamping plate 304 and the second clamping plate 307 by bolts, allowing for replacement of the first clamping plate 304 and the second clamping plate 307 as needed. After the circuit board is fixed, welding and installation can be performed. When flipping is required, the output shaft of the electric push rod 202 extends, thereby driving the linkage plate 203, frame 204, and gear plate 205 to move. The gear 207 meshes with the gear plate 205, thus driving the rotating rod 208 to rotate. Simultaneously, the rotating rod 208 drives the fixing mechanism 3, along with the fixed circuit board, to flip to one side, achieving flipping and welding. Throughout this process, the flipping mechanism 2 keeps the circuit board fixed, resulting in high flipping efficiency and preventing the circuit board from failing to stay in place due to flipping.
[0042] All standard parts used in this application can be purchased from the market, and can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art. The control method is automatic control through a controller. The control circuit of the controller can be implemented by simple programming by those skilled in the art and is common knowledge in the field. Since this application is mainly used to protect mechanical devices, the control method and circuit connection will not be explained in detail in this application.
[0043] Although the present invention has been disclosed above with reference to preferred embodiments, it is not intended to limit the present invention. Those skilled in the art to which this invention pertains can make various modifications and refinements without departing from the spirit and scope of the present invention. Therefore, the scope of protection of this invention shall be determined by the claims.
Claims
1. An auxiliary installation structure for a voltage regulating rectifier, comprising a workbench (1), characterized in that: The top of the workbench (1) is provided with a flipping mechanism (2) and a fixing mechanism (3). The flipping mechanism (2) includes a mounting base (201), an electric push rod (202) bolted between the two mounting bases (201), a linkage plate (203) disposed at one end of the output shaft of the electric push rod (202), a frame (204) bolted to one side of the linkage plate (203), a toothed plate (205) bolted to the inner cavity of the frame (204), a gear (207) meshing with the top of the toothed plate (205), and a rotating rod (208) fixedly connected to the surface of the gear (207). The fixing mechanism (3) includes a connecting block (301), an adjusting box (302) fixedly connected to one side of the connecting block (301), a fixing block (303) fixedly connected to one side of the adjusting box (302), a first clamping plate (304) bolted to one side of the fixing block (303), a movable groove (305) opened on one side of the adjusting box (302), an adjusting rod (306) movably connected to the inner cavity of the movable groove (305), a second clamping plate (307) bolted to one side of the adjusting rod (306), and a threaded rod (309) threaded to one end of the adjusting rod (306).
2. The auxiliary mounting structure for a voltage regulating rectifier as described in claim 1, characterized in that: The mounting base (201) is bolted to the right side of the top of the workbench (1). Both sides of the top of the workbench (1) are fixedly connected with brackets (4). Support legs (5) are provided around the bottom of the workbench (1).
3. The auxiliary mounting structure for the voltage regulating rectifier as described in claim 1, characterized in that: The flipping mechanism (2) also includes a slide rail (206) bolted to the top of the workbench (1), and the bottom of the toothed plate (205) is located in the inner cavity of the slide rail (206) and is slidably connected to it.
4. The auxiliary mounting structure for the voltage regulating rectifier as described in claim 2, characterized in that: The bracket (4) is fixed to the top of the workbench (1) by bolts. The right bracket (4) is fixedly connected to a protective cover (209). The gear (207) is located in the inner cavity of the protective cover (209). One end of the rotating rod (208) passes through the two brackets (4) in sequence and is movably connected to the surface of the bracket (4) through a bearing.
5. The auxiliary mounting structure for a voltage regulating rectifier as described in claim 1, characterized in that: The connecting block (301) is sleeved on the surface of the rotating rod (208) and fixed by bolts.
6. The auxiliary mounting structure for a voltage regulating rectifier as described in claim 1, characterized in that: One end of the threaded rod (309) is movably connected to the inner wall of the adjusting box (302) via a bearing, and the other end passes through the adjusting box (302) and is fixedly connected to a turntable.
7. The auxiliary mounting structure for a voltage regulating rectifier as described in claim 1, characterized in that: Limiting grooves (308) are provided on the surfaces of the first clamping plate (304) and the second clamping plate (307).