A bean seed impurity removing device
Patent Information
- Application Number
- CN202522350748.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-05
- Publication Date
- 2026-10-09
- Estimated Expiration
- 2035-11-05
AI Technical Summary
采用上述技术方案,能够使大豆豆种顺利下料,并下料至风选机构内进行除杂,且少量大豆豆种会残留于除尘器的内衬陶瓷管中,清理起来极为不便,所以本装置中具备能够防止大豆豆种跑入除杂机构中的装置,但上述技术方案,豆类种子除杂装置在使用时,只能简单处理豆类种子中的杂质,并不能去除豆种上携带的病菌和霉菌,同时也无法杀灭豆种中的虫卵,使得豆类种子在除杂装置除杂后仍然需要二次杀菌并杀灭虫卵才能进行播种,极大的影响了除杂装置对豆类种子的除杂效果
[0014]1.本实用新型通过设置除杂箱配合风选机和排渣罩,保证豆类种子能够将较轻质的杂质去除,避免轻质杂质进入浸泡箱内部漂浮在杀菌液表面,影响紫外消毒效果,除杂后的豆种送入浸泡箱内部,浸泡入浸泡箱内部事先填充的0.2%浓度高锰酸钾溶液中,通过高锰酸钾溶液的浸泡配合紫外线杀菌灯提供的特殊杀菌光线,能够有效杀灭豆种中的病菌、霉菌以及虫卵,起到让豆类种子除杂装置在使用时,能够有效杀灭豆种上携带的病菌、霉菌以及虫卵,使豆种在除杂后即可快速进行播种,无需二次杀菌灭虫;
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Figure CN224818661U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of seed impurity removal equipment, specifically a device for removing impurities from legume seeds. Background Technology
[0002] Soybean is an annual herbaceous plant belonging to the genus *Glycine* of the legume family. It grows to a height of 30-90 cm, with a stout, erect stem densely covered with long, stiff brown hairs. It is a crop whose seeds are rich in plant protein. Soybeans are most commonly used to make various soy products, extract soybean oil, brew soy sauce, and extract protein. To ensure the germination rate of soybeans during cultivation, a purification device is needed during soybean breeding to remove impurities, bad beans, shriveled beans, and other waste that affects soybean breeding. A utility model patent with authorization number CN220611304U discloses a soybean breeding purification device, comprising: a side support frame, a cylinder, a feed hopper, side support rods, a tilting table, a vibrating feeding mechanism, and an air separation mechanism; the cylinder is hinged within the side support frame; the feed hopper is fixedly installed on the top of the side support frame; a pair of side support rods are both fixedly installed within the side support frame; and the tilting table is hinged between the pair of side support rods. The above-mentioned technical solution allows soybean seeds to be fed smoothly into the air-separation mechanism for impurity removal. However, a small amount of soybean seeds may remain in the inner ceramic tube of the dust collector, making cleaning extremely inconvenient. Therefore, this device includes a mechanism to prevent soybean seeds from entering the impurity removal mechanism. However, the above-mentioned technical solution only treats impurities in soybean seeds and cannot remove pathogens and molds carried on the seeds, nor can it kill insect eggs. This means that soybean seeds still require secondary sterilization and insect egg killing after impurity removal before sowing, significantly affecting the impurity removal effect. Therefore, we propose a soybean seed impurity removal device to solve the above problems. Utility Model Content
[0003] To address the above technical problems, this utility model provides a device for removing impurities from bean seeds.
[0004] To solve the above-mentioned technical problems, the present invention provides a bean seed impurity removal device, comprising a soaking tank 1, a removal tank 2 fixedly connected to the top right side of the soaking tank 1, an air separator 3 fixedly connected to one side of the removal tank 2, and a slag discharge hood 4 fixedly connected to the other side of the removal tank 2. An electronic level gauge 6 is installed on the soaking tank 1, with its detection end penetrating into the interior of the soaking tank 1. Three rollers 7 are rotatably connected inside the soaking tank 1, and a conveyor belt 8 is connected to the outer surfaces of the three rollers 7 for common transmission. A servo motor 9 is connected to the outside of the soaking tank 1, with its output end penetrating the soaking tank 1 and fixedly connected to one end of one of the rollers 7. The outer surface of the conveyor belt 8 has equally spaced permeable drainage holes. Hole 10, the outer surface of the conveyor belt 8 is fixedly connected with equidistantly arranged actuating plates 11, the top of the soaking tank 1 is fixedly connected to a fixed shell 12, a number of hot air blowers 13 are fixedly installed inside the fixed shell 12, a number of drying lamps 14 are fixedly connected to the inner top wall of the fixed shell 12, a fixed plate 15 is fixedly connected to the inner wall of the soaking tank 1, the fixed plate 15 is set inside the conveyor belt 8, four vibration springs 16 are fixedly connected to the upper surface of the fixed plate 15, the top ends of the four vibration springs 16 are fixedly connected to a vibration plate 17, the upper surface of the vibration plate 17 is in contact with the inner wall of the conveyor belt 8, the bottom surface of the vibration plate 17 is connected to a vibration motor 18, and a discharge port 27 is opened on the left side of the soaking tank 1.
[0005] Furthermore, a support frame 19 is fixedly connected to the bottom surface of the soaking tank 1, and two mounting through holes 20 are opened at the bottom end of the support frame 19.
[0006] Furthermore, a liquid addition pipe 21 is fixedly connected to the top of the soaking tank 1, and a drain valve 22 is fixedly connected to the bottom of the soaking tank 1.
[0007] Furthermore, an auxiliary shaft 23 is provided below the conveyor belt 8. The auxiliary shaft 23 is rotatably connected to the inside of the soaking tank 1, and the outer surface of the auxiliary shaft 23 is in contact with the outer surface of the conveyor belt 8.
[0008] Furthermore, a stabilizing base 24 is fixedly connected to the bottom surface of the servo motor 9, and one side of the stabilizing base 24 is fixedly connected to the outer surface of the soaking tank 1.
[0009] Furthermore, a reinforcing ring 25 is fixedly connected to the outer surface of each of the hot air blowers 13, and the bottom surface of each of the reinforcing rings 25 is fixedly connected to the upper surface of the fixed shell 12.
[0010] Furthermore, the left side of the fixed shell 12 is provided with equidistantly arranged exhaust ports 26.
[0011] Furthermore, a sealing shell 28 is fitted onto the outer surface of the vibration motor 18, and the upper surface of the sealing shell 28 is fixedly connected to the bottom surface of the vibration plate 17.
[0012] Furthermore, a number of ultraviolet germicidal lamps 5 are fixedly connected at intervals to the inner top wall of the soaking tank 1.
[0013] This utility model has the following advantages compared with the prior art:
[0014] 1. This utility model, by setting up a cleanup box in conjunction with an air separator and a slag discharge hood, ensures that lighter impurities are removed from bean seeds, preventing them from entering the soaking tank and floating on the surface of the sterilization solution, thus affecting the ultraviolet disinfection effect. After cleanup, the bean seeds are sent into the soaking tank and immersed in a 0.2% potassium permanganate solution pre-filled inside. The immersion in the potassium permanganate solution, combined with the special sterilization light provided by the ultraviolet sterilization lamp, effectively kills bacteria, mold, and insect eggs in the bean seeds. This allows the bean seed cleanup device to effectively kill bacteria, mold, and insect eggs carried on the bean seeds during use, enabling the bean seeds to be quickly sown after cleanup without the need for secondary sterilization and insect control.
[0015] 2. This utility model, by setting a servo motor to provide power to the roller shaft, can use a conveyor belt to take out the sterilized and insect-killed soybean seeds. During the soybean seed removal process, the heat generated by the hot air blower and drying lamp can be used to dry the soybean seeds, reducing the moisture content. At the same time, the vibration force provided by the vibration motor, together with the fixed plate, vibration spring and vibration plate, can force the soybean seeds on the conveyor belt to vibrate. The round shape of the soybean seeds forces them to automatically turn over, ensuring the drying effect of the soybean seeds. Attached Figure Description
[0016] Figure 1 This is a three-dimensional structural diagram of the present invention;
[0017] Figure 2 This is a schematic diagram of the impurity removal box structure;
[0018] Figure 3 This is a cross-sectional view of the soaking tank.
[0019] Figure 4 A schematic diagram of the conveyor belt, rollers, and servo motor.
[0020] Figure 5 This is a schematic diagram of the sectional structure of the fixed shell;
[0021] Figure 6 This is a schematic diagram of the cross-sectional structure of the vibrating plate.
[0022] In the diagram: 1. Soaking tank; 2. Impurity removal tank; 3. Air separator; 4. Slag discharge hood; 5. Ultraviolet germicidal lamp; 6. Electronic level gauge; 7. Roller; 8. Conveyor belt; 9. Servo motor; 10. Water permeable hole; 11. Actuating plate; 12. Fixed shell; 13. Hot air blower; 14. Drying lamp; 15. Fixed plate; 16. Vibration spring; 17. Vibration plate; 18. Vibration motor; 19. Support frame; 20. Mounting through hole; 21. Liquid filling pipe; 22. Drain valve; 23. Auxiliary shaft; 24. Stabilizing seat; 25. Reinforcing ring; 26. Exhaust port; 27. Discharge port; 28. Sealing shell. Detailed Implementation
[0023] The present invention will be further described below with reference to the accompanying drawings.
[0024] like Figures 1 to 6 The illustrated device for removing impurities from legume seeds includes a soaking tank 1, with the bottom right side of the soaking tank 1 gradually sloping downwards. A removal box 2 is fixedly connected to the top right side of the soaking tank 1. An air separator 3 is fixedly connected to one side of the removal box 2, and a slag discharge hood 4 is fixedly connected to the other side of the removal box 2. Several ultraviolet germicidal lamps 5 are fixedly connected at intervals to the inner top wall of the soaking tank 1. An electronic level gauge 6 is installed on the soaking tank 1, with its detection end penetrating into the interior of the soaking tank 1. Three rollers 7 are rotatably connected inside the soaking tank 1, and a conveyor belt 8 is connected to the outer surfaces of the three rollers 7 for common transmission. The bottom end of the conveyor belt 8 corresponds to the lowest sloping end of the soaking tank 1. A servo motor 9 is connected to the outside of the soaking tank 1, with its output end penetrating the soaking tank 1 and fixedly connected to one end of one of the rollers 7. The outer surface of the conveyor belt 8 has equally spaced permeable holes 10. The outer surface of the conveyor belt 8 is fixedly connected with equidistantly arranged actuating plates 11. Both the conveyor belt 8 and the actuating plates 11 are made of rubber. The top of the soaking tank 1 is fixedly connected to a fixed shell 12. Several hot air blowers 13 are fixedly installed inside the fixed shell 12. Several drying lamps 14 are fixedly connected to the inner top wall of the fixed shell 12. A fixed plate 15 is fixedly connected to the inner wall of the soaking tank 1. The fixed plate 15 is located inside the conveyor belt 8. Four vibration springs 16 are fixedly connected to the upper surface of the fixed plate 15. The top of the four vibration springs 16 are fixedly connected to a vibration plate 17. The vibration plate 17 is located below the hot air blowers 13. The upper surface of the vibration plate 17 is in contact with the inner wall of the conveyor belt 8. A vibration motor 18 is connected to the bottom surface of the vibration plate 17. The two sides of the conveyor belt 8 are in contact with the soaking tank 1 to prevent the soybean seeds from falling out from the sides during vibration. A discharge port 27 is opened on the left side of the soaking tank 1.
[0025] The bottom surface of the soaking tank 1 is fixedly connected to a support frame 19. Each support frame 19 has two mounting through holes 20 at its bottom end. The support frame 19 and the mounting through holes 20 can support the soaking tank 1. At the same time, with the help of bolts and other fasteners, the device can be fixed in the working position, which increases the reliability of the device.
[0026] The top of the soaking tank 1 is fixedly connected to a liquid addition pipe 21, and the bottom of the soaking tank 1 is fixedly connected to a drain valve 22. The liquid addition pipe 21 allows staff to easily add a 0.2% potassium permanganate solution into the soaking tank 1, and the drain valve 22 allows wastewater from the soaking tank 1 after use to be discharged outwards.
[0027] An auxiliary shaft 23 is provided below the conveyor belt 8. The auxiliary shaft 23 is rotatably connected to the inside of the soaking tank 1. The outer surface of the auxiliary shaft 23 is in contact with the outer surface of the conveyor belt 8. The auxiliary shaft 23 can limit the position of the conveyor belt 8 inside the soaking tank 1 and adjust the tension of the conveyor belt 8 without affecting the rotation of the conveyor belt 8.
[0028] A stabilizing base 24 is fixedly connected to the bottom surface of the servo motor 9. One side of the stabilizing base 24 is fixedly connected to the outer surface of the soaking tank 1. The stabilizing base 24 can fix the position of the servo motor 9 on the soaking tank 1 and ensure that the servo motor 9 can operate normally.
[0029] Each hot air blower 13 has a reinforcing ring 25 fixedly connected to its outer surface. The bottom surface of each reinforcing ring 25 is fixedly connected to the upper surface of the fixed shell 12. The reinforcing ring 25 can reinforce the hot air blower 13, making it less likely to loosen and improving the connection between the hot air blower 13 and the fixed shell 12.
[0030] The left side of the fixed shell 12 has equidistantly arranged exhaust ports 26, which can discharge excess gas from the fixed shell 12 and the soaking tank 1. The discharge port 27 can ensure that the soybean seeds that have been cleaned, sterilized, killed insects and dried can be discharged smoothly from the inside of the soaking tank 1.
[0031] A sealing shell 28 is fitted on the outer surface of the vibratory motor 18. The upper surface of the sealing shell 28 is fixedly connected to the bottom surface of the vibrating plate 17. The sealing shell 28 can prevent water stains from entering the vibratory motor 18 and causing a short circuit without affecting the operation of the vibratory motor 18. The wires of the vibratory motor 18 can be connected to the vibratory motor 18 through the reserved holes on the sealing shell 28. The gap between the reserved holes on the sealing shell 28 and the wires is sealed by a rubber plug.
[0032] Several ultraviolet germicidal lamps 5 are fixedly connected at intervals to the inner top wall of the soaking tank 1.
[0033] The working process of this embodiment is as follows:
[0034] In use, first connect the ultraviolet germicidal lamp 5, electronic level gauge 6, servo motor 9, hot air blower 13, drying lamp 14, and vibration motor 18 to the external power supply and control switch. When it is necessary to remove impurities from bean seeds, first add a 0.2% potassium permanganate solution to the soaking tank 1 through the addition pipe 21. When adding the solution, the operator determines the liquid level inside the soaking tank 1 by observing the value of the electronic level gauge 6. Considering that the liquid level will rise after the bean seeds enter the soaking tank 1, only add the solution to half the depth of the soaking tank 1. Then, put the bean seeds into the impurity removal box 2. At this time, turn on the air separator 3. Using the air force provided by the air separator 3 in conjunction with the slag discharge hood 4, the light impurities in the bean seeds can be removed. Light impurities are blown out from the slag discharge hood 4 to prevent them from entering the soaking tank and floating on the surface of the sterilization solution, thus affecting the UV disinfection effect. Heavier soybeans fall downwards into the soaking tank 1. Utilizing the tilt angle of the soaking tank 1, the soybeans automatically slide into the depths. By weighing the soybeans as they are added, the weight of each batch added to the soaking tank 1 is controlled to approximately 50 kg. This prevents the potassium permanganate solution inside the soaking tank 1 from overflowing and also avoids poor UV lamp irradiation due to excessive soybean addition. Soybeans should be added gradually and slowly to ensure the air separation effect and to prevent the bottom soybeans from being difficult to cover by the UV lamp if added all at once. Gradual addition ensures... It achieves the effect of layered and gradual irradiation. After about 50 kilograms of soybean seeds are slowly and gradually introduced into the soaking tank 1, the staff turns off the air separator 3 and turns on the ultraviolet sterilizer 5, allowing the soybean seeds to soak in the soaking tank 1 for about 30 minutes. The sterilizing light from the ultraviolet sterilizer 5 and the potassium permanganate solution thoroughly kill pathogens, bacteria, and insect eggs in the soybean seeds. After 30 minutes, the staff turns off the ultraviolet sterilizer 5 and turns on the servo motor 9, hot air blower 13, drying lamp 14, and vibration motor 18. Using the power provided by the servo motor 9, in conjunction with the roller 7, auxiliary shaft 23, and the actuating plate 11 on the conveyor belt 8, the soybean seeds inside the soaking tank 1 are discharged outwards. As the soybean seeds rotate with the conveyor belt 8... After being discharged, the hot air generated by the hot air blower 13, combined with the heating of the drying lamp 14, can heat and dry the soybeans. The vibration force provided by the vibration motor 18, in conjunction with the fixed plate 15, vibration spring 16 and vibration plate 17, can force the soybeans on the conveyor belt 8 to vibrate. The round shape of the soybeans forces them to turn over automatically, ensuring the drying effect. Finally, the potassium permanganate solution inside the soaking tank 1 can be used a maximum of about five times. As the number of uses increases, the time the soybeans stay in the soaking tank 1 also needs to be increased. When the concentration of the potassium permanganate solution drops excessively after multiple uses, the wastewater inside the soaking tank 1 can be discharged through the drain valve 22, and then new potassium permanganate solution can be added.
Claims
1. A device for removing impurities from legume seeds, comprising a soaking tank (1), characterized in that: The top right side of the soaking tank (1) is fixedly connected to a cleaning box (2). One side of the cleaning box (2) is fixedly connected to an air separator (3), and the other side of the cleaning box (2) is fixedly connected to a slag discharge hood (4). An electronic level gauge (6) is installed on the soaking tank (1). The detection end of the electronic level gauge (6) extends into the interior of the soaking tank (1). Three rollers (7) are rotatably connected inside the soaking tank (1). The outer surfaces of the three rollers (7) are connected to a conveyor belt (8). A servo motor (9) is connected to the outside of the soaking tank (1). The output end of the servo motor (9) extends through the soaking tank (1) and is fixedly connected to one end of one of the rollers (7). The outer surface of the conveyor belt (8) is provided with equally spaced water-permeable holes (10). The outer surface of the conveyor belt (8) is fixedly connected to... The soaking tank (1) is connected to a set of equidistant actuating plates (11). A fixed shell (12) is fixedly connected to the top of the soaking tank (1). Several hot air blowers (13) are fixedly installed inside the fixed shell (12). Several drying lamps (14) are fixedly connected to the inner top wall of the fixed shell (12). A fixed plate (15) is fixedly connected to the inner wall of the soaking tank (1). The fixed plate (15) is set inside the conveyor belt (8). Four vibration springs (16) are fixedly connected to the upper surface of the fixed plate (15). The top of the four vibration springs (16) is fixedly connected to a vibration plate (17). The upper surface of the vibration plate (17) is in contact with the inner wall of the conveyor belt (8). A vibration motor (18) is connected to the bottom surface of the vibration plate (17). A discharge port (27) is opened on the left side of the soaking tank (1).
2. The bean seed impurity removal device according to claim 1, characterized in that: The bottom surface of the soaking tank (1) is fixedly connected to a support frame (19), and the bottom end of the support frame (19) has two mounting through holes (20).
3. The bean seed impurity removal device according to claim 1, characterized in that: The top of the soaking tank (1) is fixedly connected to a liquid addition pipe (21), and the bottom of the soaking tank (1) is fixedly connected to a drain valve (22).
4. The bean seed impurity removal device according to claim 1, characterized in that: An auxiliary shaft (23) is provided below the conveyor belt (8). The auxiliary shaft (23) is rotatably connected to the inside of the soaking tank (1). The outer surface of the auxiliary shaft (23) is in contact with the outer surface of the conveyor belt (8).
5. The bean seed impurity removal device according to claim 1, characterized in that: The bottom surface of the servo motor (9) is fixedly connected to a stabilizing base (24), and one side of the stabilizing base (24) is fixedly connected to the outer surface of the soaking tank (1).
6. The bean seed impurity removal device according to claim 1, characterized in that: Each of the hot air blowers (13) has a reinforcing ring (25) fixedly connected to its outer surface, and the bottom surface of each of the reinforcing rings (25) is fixedly connected to the upper surface of the fixed shell (12).
7. The bean seed impurity removal device according to claim 1, characterized in that: The left side of the fixed shell (12) has equidistantly arranged exhaust ports (26).
8. The bean seed impurity removal device according to claim 1, characterized in that: The outer surface of the vibration motor (18) is fitted with a sealing shell (28), and the upper surface of the sealing shell (28) is fixedly connected to the bottom surface of the vibration plate (17).
9. The bean seed impurity removal device according to claim 1, characterized in that: The inner top wall of the soaking tank (1) is fixedly connected with several ultraviolet germicidal lamps (5) at intervals.