An assembled square cabin structure for raw grain
Patent Information
- Application Number
- CN202522553523.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-02
- Publication Date
- 2026-10-09
- Estimated Expiration
- 2035-12-02
AI Technical Summary
现有的原粮用传统方舱结构一体化设计,灵活性差,导致方舱材料复用率较低,资源浪费明显,并且无法适应不同存储规模需求和不同地域的使用
本实用新型通过标准模块化设计,实现单仓向多仓组合的灵活扩展,扩展过程中无需重新设计基础,同时支持功能模块的快速重组,适配不同地域、不同存储规模的豆粕存储需求,模块复用率高,解决了现有的原粮用传统方舱结构一体化设计,灵活性差,导致方舱材料复用率较低,资源浪费明显,并且无法适应不同存储规模需求和不同地域的使用的问题。
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Figure CN224818811U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of storage equipment technology, and in particular relates to a prefabricated container structure for raw grain. Background Technology
[0002] Raw grains, such as soybean meal, wheat, rice, and corn, are strategic basic resources for human survival and social development. Their safe storage is a key link in ensuring national food security, stabilizing market supply, and responding to emergencies. During storage, the life activities of raw grains continue, and they are highly susceptible to the influence of the external environment. Therefore, they have extremely stringent requirements for the storage environment. The core storage elements include: moisture prevention, mold prevention, insect prevention, rodent prevention, ventilation, and temperature control. Loss of control in any link may lead to condensation, heat generation, mold, and pest infestation in the raw grains, resulting in huge quality deterioration and economic losses. At present, the large-scale storage of raw grains in my country mainly relies on traditional permanent warehouses (such as flat warehouses and tall flat warehouses) and silos.
[0003] However, it still has the following drawbacks in practical use: Existing traditional modular storage containers for raw grains suffer from poor flexibility due to their integrated design, resulting in low material reuse rates, significant resource waste, and inability to adapt to varying storage scales and geographical locations. Therefore, we offer a prefabricated modular storage container structure for raw grains to address these issues. Utility Model Content
[0004] The purpose of this utility model is to provide a prefabricated container structure for raw grains. Through standard modular design, it can be flexibly expanded from a single container to a multi-compartment combination. There is no need to redesign the foundation during the expansion process. At the same time, it supports the rapid reorganization of functional modules, adapts to the soybean meal storage needs of different regions and storage scales, and has a high module reuse rate.
[0005] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution: This utility model is a prefabricated container structure for raw grain, including a first container and a second container spliced on one side thereto. Both the first and second containers are composed of a container, a first square tube, a second square tube, a vertical tube and a side plate.
[0006] The present invention is further configured such that a discharge pipe is provided at the center of the bottom of the hopper, and the four sides of the hopper are fixedly connected to the plate edge by bolts, and the plate edge is installed on the upper surface of the first square tube.
[0007] The present invention is further configured such that the first square tube is located directly below the second square tube, and vertical tubes are installed at both ends and in the middle between the first square tube and the second square tube.
[0008] The present invention is further configured such that there are 4 first square tubes and 4 second square tubes, 8 vertical tubes, and a fixing plate is welded to the bottom of the second square tube.
[0009] The present invention is further configured such that a corrugated plate is fixedly provided at the center of the outer wall of the vertical tube, and the outer wall of the side plate is fixedly connected to the corrugated plate by bolts, and air holes are provided at the top and bottom of the outer wall of the side plate.
[0010] The present invention is further configured such that the vertical tube is connected to the first square tube and the second square tube by fasteners and bolts; The fasteners include right-angle plates, L-shaped angle plates, and T-shaped angle plates.
[0011] This utility model has the following beneficial effects: This utility model achieves flexible expansion from single-compartment to multi-compartment combination through a standard modular design. No foundation redesign is required during the expansion process. It also supports rapid reconfiguration of functional modules, adapting to the storage needs of soybean meal in different regions and with different storage scales. The module reuse rate is high, solving the problems of the existing integrated design of traditional container structures for raw grains, which has poor flexibility, resulting in low reuse rate of container materials, significant waste of resources, and inability to adapt to different storage scales and different regions. Attached Figure Description
[0012] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0013] Figure 1 This is a structural diagram of a prefabricated container structure for raw grain.
[0014] Figure 2 A disassembly diagram of a prefabricated container structure for raw grain. Figure 1 .
[0015] Figure 3 A disassembly diagram of a prefabricated container structure for raw grain. Figure 2 .
[0016] Figure 4 This is a structural diagram of the first square tube, the second square tube, and the vertical tube.
[0017] The attached diagram lists the components represented by each number as follows: 100-First compartment, 101-Compartment, 101a-Discharge pipe, 102-First square tube, 103-Base frame, 104-Plate edge, 105-Second square tube, 105a-Fixing plate, 106-Vertical tube, 106a-Wave plate, 107-Side plate, 107a-Air hole, 200-Second compartment. Detailed Implementation
[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.
[0019] Please see Figure 1 and Figure 4 This utility model is a prefabricated container structure for raw grain, including a first container 100 and a second container 200 spliced on one side thereto. Both the first container 100 and the second container 200 are composed of a container 101, a first square tube 102, a second square tube 105, a vertical tube 106 and a side plate 107.
[0020] Specifically, a discharge pipe 101a is provided at the center of the bottom of the hopper 101. The four sides of the hopper 101 are fixedly connected to the plate edge 104 by bolts. The plate edge 104 is installed on the upper surface of the first square tube 102. The first square tube 102 is located directly below the second square tube 105. Vertical tubes 106 are installed at both ends and in the middle between the first square tube 102 and the second square tube 105. The first square tube 102 and the second square tube 105 are each provided with a root, and the vertical tube 106 is provided with a root. A fixing plate 105a is welded to the bottom of the second square tube 105. A corrugated plate 106a is fixedly provided at the center of the outer wall of the vertical tube 106. The outer wall of the side plate 107 is fixedly connected to the corrugated plate 106a by bolts. Air holes 107a are opened at the top and bottom of the outer wall of the side plate 107. The vertical tube 106 is connected to the first square tube 102 and the second square tube 105 by fasteners and bolts. The fasteners include right-angle plates, L-shaped angle plates and T-shaped angle plates.
[0021] Furthermore, the modular shelter is built to a standard 40×20×7m core module, supporting expansion of storage capacity by adding or removing units. It features rapid connection technology to shorten on-site assembly time, reducing construction period compared to traditional concrete warehouses. The shelter boasts high precision in temperature and humidity control, excellent moisture retention of soybean meal, low unloading loss, minimal assembly error, and a high sealing rating. Equipped with gas concentration monitoring and automatic explosion-proof valves, it reduces fire risk and achieves low dust emission concentrations, exceeding national standards. The modular design allows for disassembly and relocation of the shelter within hours, resulting in high material reuse rates. It is compatible with the storage of various feed ingredients such as corn flour and rapeseed meal, and material switching requires no equipment modification. The system features a modular structure design of "main frame + sub-compartments": the main frame uses standardized 100×100×4.5 square tube components to provide stable support for the overall structure; the sub-compartments are divided into 7 units, and the material of the compartments is 1.2mm galvanized sheet, which can flexibly increase or decrease the storage capacity according to needs; the tie rods use 50×50 angle iron to further enhance the structural stability of the compartments; the connectors use quick-install bolts, which greatly improves the assembly efficiency compared with traditional concrete warehouses, and supports overall disassembly and relocation; air holes 107a are set on the top and side panels 107 of the compartments to achieve real-time removal of condensation on the inner wall of the panel, avoiding mold growth of soybean meal due to condensation and reducing the mold rate.
[0022] The operation process of this embodiment is as follows: First, the modular shelter is assembled. Construction workers assemble the base frame 103 using supports, fasteners, and bolts. Then, L-shaped and T-shaped corner plates (fasteners) are placed at the front and rear ends of the top sides of the base frame 103, respectively. Right-angle plates (fasteners) are placed at four positions in the middle of the base frame 103. Next, four first square tubes 102 are placed on the four sides of the top of the base frame 103, pressing them onto the fasteners. Then, L-shaped, T-shaped, and right-angle plates are placed on top of the first square tubes 102 in sequence. At this time, vertical tubes 106 are placed on the surfaces of the L-shaped, T-shaped, and right-angle plates. Then, L-shaped, T-shaped, and right-angle plates are placed on top of the vertical tubes 106. Next, four second square tubes 105 are stacked. Finally, L-shaped, T-shaped, and right-angle plates are placed on top of the second square tubes 105. Bolts are used to secure adjacent structures and fasteners. The first container 100 frame is assembled by connecting the fixed connections. Then, eight side panels 107 are placed between adjacent vertical pipes 106. The inner wall of the side panels 107 is attached to the outer wall of the corrugated plate 106a, the fixing plate 105a, and the plate edge 104. The side panels 107 are then fixed to the frame with bolts, completing the assembly of the first container 100. When horizontal and vertical splicing expansion is required, the first square pipe 102 and the second square pipe 105 to be used to assemble the second container 200 are installed at the T-shaped corner plate position on the edge of the first container 100. Then, the assembly and expansion of the second container 200 are completed according to the assembly method of the first container 100, completing the rapid assembly and expansion of the container. Based on the standardized modular design, it realizes flexible expansion from single-compartment to multi-compartment combination. There is no need to redesign the foundation during the expansion process. At the same time, it supports the rapid reorganization of functional modules, adapting to the soybean meal storage needs of different regions and storage scales, with a high module reuse rate.
[0023] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
Claims
1. A prefabricated container structure for raw grain, comprising a first container (100) and a second container (200) spliced to one side thereof, characterized in that: Both the first container (100) and the second container (200) are composed of a container (101), a first square tube (102), a second square tube (105), a vertical tube (106), and a side plate (107).
2. The prefabricated container structure for raw grain as described in claim 1, characterized in that, The bottom center of the hopper (101) is provided with a discharge pipe (101a), and the four sides of the hopper (101) are fixedly connected to the plate edge (104) by bolts. The plate edge (104) is installed on the upper surface of the first square tube (102).
3. The prefabricated container structure for raw grain as described in claim 2, characterized in that, The first square tube (102) is located directly below the second square tube (105), and the vertical tube (106) is installed at both ends and in the middle between the first square tube (102) and the second square tube (105).
4. The prefabricated container structure for raw grain as described in claim 3, characterized in that, The first square tube (102) and the second square tube (105) are each provided with 4 tubes, the vertical tube (106) is provided with 8 tubes, and a fixing plate (105a) is welded to the bottom of the second square tube (105).
5. The prefabricated container structure for raw grain as described in claim 4, characterized in that, A corrugated plate (106a) is fixedly provided at the center of the outer wall of the vertical tube (106). The outer wall of the side plate (107) is fixedly connected to the corrugated plate (106a) by bolts. Air holes (107a) are provided on the upper and lower sides of the outer wall of the side plate (107).
6. The prefabricated container structure for raw grain as described in claim 5, characterized in that, The vertical tube (106) is connected to the first square tube (102) and the second square tube (105) by fasteners and bolts; The fasteners include right-angle plates, L-shaped angle plates, and T-shaped angle plates.