An integrated protein separator

CN224819201UActive Publication Date: 2026-10-09YELLOW SEA FISHERIES RES INST CHINESE ACAD OF FISHERIES SCI
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Patent Information

Application Number
CN202522351812.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-11-06
Publication Date
2026-10-09
Estimated Expiration
2035-11-06

AI Technical Summary

Technical Problem

[0002]在海水缸水体管理中,磷酸盐控制至关重要,现有技术主要存在以下问题:1.化学沉淀法不完善:手动滴加氯化镧溶液,存在剂量不准、沉淀物(磷酸镧)在主缸内悬浮影响生物健康、且无法彻底移除的问题;2.自动化程度低:虽有尝试将滴加管置于蛋分附近,但缺乏一种专有的、一体化的自动投药与分离方案;3.设备可靠性不足:蛋白质分离器的进水口极易吸入缸中小型生物(如杂螺、小蟹)或碎片,导致其核心水泵的叶轮卡死、磨损甚至烧毁,维护成本高

Benefits of technology

[0011]与现有技术相比本实用新型的有益效果为:投药单元确保了药剂计量的精准与自动化,进水防护单元保障了蛋白质分离器主体的长期稳定运行,共同构成了一个高可靠性的系统,反应过程完全在系统内部完成,杜绝了沉淀物进入主缸危害水生生物的安全隐患,实现了去磷过程的“闭环”与“无害化”处理。

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Abstract

The utility model relates to the technical field of seawater aquaculture and water treatment, especially to an integrated protein separator, which can realize accurate automatic dosing, reliable operation, high phosphorus removal efficiency and effective protection of core equipment simultaneously, comprising a protein separator main body, a dosing unit and a water inlet protection unit, the dosing unit is installed on the outside of the protein separator main body, the output end of the dosing unit is connected with the input end of the protein separator main body, and the water inlet protection unit is installed on the input end of the protein separator main body.
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Description

Technical Field

[0001] This utility model relates to the technical field of marine aquaculture and water treatment, and in particular to an integrated protein separator. Background Technology

[0002] In seawater aquarium water management, phosphate control is crucial. Existing technologies suffer from the following problems: 1. Imperfect chemical precipitation: Manually adding lanthanum chloride solution results in inaccurate dosage, suspended precipitates (lanthanum phosphate) affecting the health of organisms, and the inability to completely remove the precipitate; 2. Low automation: While attempts have been made to place the dosing tube near the protein skimmer, a proprietary, integrated automated dosing and separation solution is lacking; 3. Insufficient equipment reliability: The protein skimmer's inlet is prone to sucking in small organisms (such as snails and small crabs) or debris, causing the impeller of its core pump to seize, wear out, or even burn out, leading to high maintenance costs. Therefore, there is an urgent need for an integrated solution that can simultaneously achieve precise automated dosing, efficient reaction separation, and active equipment protection. Utility Model Content

[0003] To solve the above-mentioned technical problems, this utility model provides an integrated protein separator that can simultaneously achieve precise automatic drug dosing, reliable operation, high phosphorus removal efficiency, and effective protection of core equipment.

[0004] This utility model discloses an integrated protein separator, comprising a protein separator body, a dosing unit, and a water inlet protection unit. The dosing unit is installed on the outside of the protein separator body, and its output end is connected to the input end of the protein separator body. The water inlet protection unit is installed on the input end of the protein separator body. The dosing unit ensures accurate and automated dosage, while the water inlet protection unit ensures the long-term stable operation of the protein separator body. Together, they constitute a highly reliable system. The reaction process is completed entirely within the system, eliminating the safety hazard of sediment entering the main tank and harming aquatic organisms, and realizing the "closed-loop" and "harmless" treatment of the dephosphorization process.

[0005] Preferably, the protein separator body includes a water pump, a reaction chamber, and a collection cup. The water pump is located at the lower part of the protein separator body, and an inlet pipe is provided at the input end of the water pump. The reaction chamber is provided inside the protein separator body, and the collection cup is located at the upper part of the protein separator body. The water pump transports the liquid, the reaction chamber provides the reaction space, and the collection cup collects the tiny bubbles generated by the protein separator like a magnet, adsorbing and collecting the fine precipitate particles.

[0006] Preferably, the dosing unit includes a peristaltic pump and an output hose. The output end of the peristaltic pump is connected to the output hose, and the output end of the output hose is connected to the water inlet pipe of the water pump. The prepared lanthanum chloride solution is injected into the water inlet pipe of the water pump through the output hose via the peristaltic pump. The peristaltic pump ensures the accuracy and automation of the drug metering.

[0007] Preferably, the water inlet protection unit includes a protective filter screen, which is installed on the water inlet pipe and has an opening with the same diameter as the output hose. The protective filter screen actively intercepts various impurities and organisms that may damage the water pump, fundamentally solving the industry pain point of egg separator water pumps being prone to jamming and damage, greatly extending the equipment life and reducing maintenance costs.

[0008] Preferably, the mesh size of the protective filter is 20 to 40 mesh, and the material is 316 stainless steel or special engineering plastic that is resistant to seawater corrosion.

[0009] Preferably, the protective filter screen is detachably connected to the water inlet pipe via a quick snap or threaded interface, enabling convenient "plug and play" operation.

[0010] Preferably, the dosing unit, protective filter, and water inlet pipe are integrated and packaged together to form a standard modular functional component.

[0011] Compared with the prior art, the beneficial effects of this utility model are as follows: the dosing unit ensures the accuracy and automation of the dosage, and the water inlet protection unit ensures the long-term stable operation of the protein separator. Together, they form a highly reliable system. The reaction process is completed entirely inside the system, eliminating the safety hazard of sediment entering the main tank and harming aquatic organisms, and realizing the "closed-loop" and "harmless" treatment of the dephosphorization process. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the structure of this utility model;

[0013] Figure 2 This is a front view structural diagram of the present invention;

[0014] Figure 3 This is a schematic diagram of the internal structure of this utility model;

[0015] Figure 4 This is a partially enlarged structural schematic diagram of the present invention;

[0016] The following are labeled in the attached diagram: 1. Protein separator body; 2. Water pump; 3. Reaction chamber; 4. Collection cup; 5. Peristaltic pump; 6. Output hose; 7. Inlet pipe; 8. Protective filter. Detailed Implementation

[0017] To facilitate understanding of this utility model, a more complete description will be given below with reference to the accompanying drawings. This utility model can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to make the disclosure of this utility model more thorough and complete.

[0018] like Figures 1 to 2 As shown, the system includes a protein separator body 1, a dosing unit, and a water inlet protection unit. The protein separator body 1 includes a water pump 2, a reaction chamber 3, and a collection cup 4. The water pump 2 is located at the lower part of the protein separator body 1, and an inlet pipe 7 is provided at the input end of the water pump 2. The reaction chamber 3 is provided inside the protein separator body 1, and the collection cup 4 is located at the upper part of the protein separator body 1. The dosing unit includes a peristaltic pump 5 and an output hose 6. The output end of the peristaltic pump 5 is connected to the output hose 6, and the output end of the output hose 6 is connected to the inlet pipe 7 of the water pump 2. The water inlet protection unit includes a protective filter screen 8, which is installed on the inlet pipe 7. The protective filter screen 8 has an opening with the same diameter as the output hose 6. The mesh size of the protective filter screen 8 is 20 to 40 mesh, and the material is 316 stainless steel or special engineering plastic that is resistant to seawater corrosion. The protective filter screen 8 is detachably connected to the inlet pipe 7 through a quick snap or threaded interface. The dosing unit, the protective filter screen 8, and the inlet pipe 7 are integrated and packaged together to form a standard modular functional component.

[0019] The liquid is transported by water pump 2, the reaction chamber 3 provides the reaction space, and the collection cup 4 collects the tiny bubbles generated by the protein separator like a magnet by adsorbing fine precipitate particles. The prepared lanthanum chloride solution is injected into the water inlet pipe 7 of the water pump 2 through the output hose 6 via peristaltic pump 5. Peristaltic pump 5 ensures the accuracy and automation of reagent metering. The protective filter 8 actively intercepts various impurities and organisms that may damage the water pump, fundamentally solving the industry pain point of protein separator water pumps being prone to jamming and damage, greatly extending the equipment life and reducing maintenance costs. The protective filter 8 is detachably connected to the water inlet pipe 7 through quick snap or threaded interface, enabling convenient "plug and play" operation.

[0020] like Figures 1 to 2As shown, this utility model discloses an integrated protein separator. During operation, a prepared lanthanum chloride solution is injected into the inlet pipe 7 of the water pump 2 via a peristaltic pump 5 and an output hose 6. The peristaltic pump 5 ensures accurate and automated dosage, while the protective filter 8 actively intercepts various impurities and organisms that may damage the water pump, fundamentally solving the industry pain point of protein separator pumps easily jamming and breaking down. Lanthanum chloride mixes with water in the protected inlet pipe 7 and reacts rapidly after entering the protein separator body 1, generating insoluble lanthanum phosphate precipitate. The tiny bubbles generated in the protein separator body 1 act like magnets to attract these fine precipitate particles, enriching them in the foam collection cup 4 and discharging them from the system, thereby achieving complete removal of phosphate. This process is completed entirely within the system, eliminating the safety hazard of precipitates entering the main tank and harming aquatic organisms, and realizing a "closed-loop" and "harmless" treatment of the dephosphater process.

[0021] The main function achieved by this utility model is to modularize and integrate complex functions, so that users do not need to assemble and debug multiple independent devices themselves, realizing convenient "plug and play" operation and greatly reducing the technical threshold for advanced water quality management.

[0022] The water pump 2 and peristaltic pump 5 of the integrated protein separator of this utility model are commercially available. Technical personnel in this industry only need to install and operate them according to the accompanying instruction manual, without requiring any creative work from those skilled in the art.

[0023] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the technical principles of the present utility model, and these improvements and modifications should also be considered within the protection scope of the present utility model.

Claims

1. An integrated protein separator, characterized in that, It includes a protein separator body (1), a dosing unit and a water inlet protection unit. The dosing unit is installed on the outside of the protein separator body (1), and the output end of the dosing unit is connected to the input end of the protein separator body (1). The water inlet protection unit is installed on the input end of the protein separator body (1).

2. The integrated protein separator as described in claim 1, characterized in that, The protein separator body (1) includes a water pump (2), a reaction chamber (3), and a collection cup (4). The water pump (2) is located at the lower part of the protein separator body (1), and the water pump (2) has an inlet pipe (7) at its input end. The reaction chamber (3) is located inside the protein separator body (1), and the collection cup (4) is located at the upper part of the protein separator body (1).

3. An integrated protein separator as described in claim 2, characterized in that, The dosing unit includes a peristaltic pump (5) and an output hose (6). The output end of the peristaltic pump (5) is connected to the output hose (6), and the output end of the output hose (6) is connected to the water inlet pipe (7) of the water pump (2).

4. An integrated protein separator as described in claim 2, characterized in that, The water inlet protection unit includes a protective filter (8), which is installed on the water inlet pipe (7) and has an opening with the same diameter as the output hose (6).

5. An integrated protein separator as described in claim 4, characterized in that, The protective filter (8) has a mesh size of 20 to 40 meshes and is made of 316 stainless steel or special engineering plastic that is resistant to seawater corrosion.

6. An integrated protein separator as described in claim 4, characterized in that, The protective filter (8) is detachably connected to the water inlet pipe (7) via a quick snap or threaded interface.

7. An integrated protein separator as described in claim 4, characterized in that, The dosing unit, protective filter (8), and water inlet pipe (7) are integrated and packaged together to form a standard modular functional component.