Spraying machine

Abstract

The utility model discloses a kind of pesticide spraying machines, it is related to agricultural machinery technical field, wherein, pesticide spraying machine includes walking mechanism, chassis frame and be located at the water tank of chassis frame, fan pesticide spraying mechanism, water pump, engine, generator, battery box and control module;Fan pesticide spraying mechanism includes fan and spray head;Water pump is connected water tank and spray head by pipeline;Generator, water pump and fan are all with engine transmission connection;Battery in battery box is electrically connected with generator;Engine and walking mechanism are electrically connected with control module.

Description

Technical Field

[0001] This utility model relates to the field of agricultural machinery technology, and in particular to a sprayer. Background Technology

[0002] Sprayers are key equipment in modern agricultural and forestry plant protection operations. In particular, wind-driven sprayers, which use fans to generate high-speed airflow to deliver atomized pesticide solutions, play an important role in the prevention and control of pests and diseases in fields, orchards, and forests due to their advantages such as high operating efficiency, uniform droplets, and strong penetration.

[0003] In existing technologies, such sprayers typically include a walking mechanism, a pesticide tank, a power system, and a spraying system. Their power system often uses an internal combustion engine (such as a diesel or gasoline engine) as the sole power source for the entire machine. Specifically, the engine directly drives the fan impeller to rotate via a mechanical transmission mechanism to generate airflow, and simultaneously drives the liquid pump to pressurize the pesticide in the tank and deliver it to the nozzles for atomization.

[0004] However, the operation of high-power components in the machine, such as the fan and hydraulic pump, depends entirely on the mechanical energy output by the engine. This means that the engine power selection must meet the peak load requirements of the equipment. However, in most off-peak operating conditions in actual operation, the engine power is often in excess, resulting in poor fuel economy and high overall energy consumption. Utility Model Content

[0005] The sprayer proposed in this utility model includes a walking mechanism, a chassis frame, and a water tank, a fan spraying mechanism, a water pump, an engine, a generator, a battery box, and a control module disposed on the chassis frame. The blower spraying mechanism includes a blower and a nozzle; the water pump is connected to the water tank and the nozzle via a pipeline; the generator, the water pump, and the blower are all connected to the engine; the battery in the battery box is electrically connected to the generator; the engine and the walking mechanism are both electrically connected to the control module.

[0006] In one embodiment, the sprayer further includes a braking mechanism, which includes an electric actuator, a clutch actuator, and a clutch. The electric actuator is electrically connected to the control module, and the clutch actuator connects the electric actuator and the clutch. The clutch is used to control the transmission connection between the water pump, the fan, and the engine.

[0007] In one embodiment, the blower spraying mechanism further includes a protective shell, which is located at one end of the chassis frame away from the water tank, and the blower is located inside the protective shell; The fan spraying mechanism includes a plurality of nozzles, which are spaced apart circumferentially along the protective shell.

[0008] In one embodiment, the sprayer further includes a housing disposed on the walking mechanism, and the water pump, the engine, and the generator are all disposed within the housing.

[0009] In one embodiment, the sprayer further includes a navigation module located on the top of the housing, and the navigation module is electrically connected to the control module.

[0010] In one embodiment, maintenance windows are provided on both opposite sides of the outer casing.

[0011] In one embodiment, the walking mechanism includes a frame, a track, a drive wheel, a drive device, and a plurality of support rollers. The drive wheel and the plurality of support rollers are all disposed on the frame. The track is sleeved on the drive wheel and the plurality of support rollers. The drive device is disposed on the frame and drives the drive wheel to rotate. The drive assembly is electrically connected to the control module.

[0012] In one embodiment, the driving device includes a drive motor and a reducer mounted on the frame. The drive motor is electrically connected to the control module, the output shaft of the drive motor is connected to the input port of the reducer, and the output shaft of the reducer is connected to the drive wheel.

[0013] In one embodiment, an LED light is provided at one end of the chassis frame near the water tank.

[0014] In one embodiment, the chassis frame is provided with an anti-collision contact edge at one end near the water tank. Attached Figure Description

[0015] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on the structures shown in these drawings without creative effort.

[0016] Figure 1 This is a schematic diagram of the structure of an embodiment of the sprayer provided by this utility model; Figure 2 This is a schematic diagram of another embodiment of the sprayer provided by this utility model; Figure 3 This is a schematic diagram of a structure of an embodiment of a fan spraying mechanism; Figure 4 This is a schematic diagram of another embodiment of the fan spraying mechanism; Figure 5This is a schematic diagram of another embodiment of the fan spraying mechanism; Figure 6 This is a structural schematic diagram of one embodiment of the walking mechanism; Figure 7 This is a structural schematic diagram of another embodiment of the walking mechanism.

[0017] Explanation of icon numbers: 1000. Sprayer; 1. Walking mechanism; 101. Frame; 102. Track; 103. Drive wheel; 104. Drive motor; 105. Reducer; 106. Track roller; 2. Chassis frame; 3. Water tank; 4. Water pump; 5. Engine; 6. Generator; 7. Battery box; 8. Control module; 9. Fan; 10. Sprayer head; 11. Protective shell; 12. Electric actuator; 13. Clutch actuator; 14. Clutch; 15. Y-joint; 16. Outer shell; 17. Beidou antenna; 18. 4G cabinet antenna; 19. Maintenance window; 20. LED light; 21. Anti-collision edge; 22. Servo motor.

[0018] The realization of the purpose, functional features and advantages of this utility model will be further explained in conjunction with the embodiments and with reference to the accompanying drawings. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present utility model.

[0020] It should be noted that if the embodiments of this utility model involve directional indicators (such as up, down, left, right, front, back, etc.), the directional indicators are only used to explain the relative positional relationship and movement of the components in a specific posture. If the specific posture changes, the directional indicators will also change accordingly.

[0021] Furthermore, if the embodiments of this utility model involve descriptions such as "first" or "second," these descriptions are for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of technical features indicated. Therefore, a feature defined with "first" or "second" may explicitly or implicitly include at least one of those features. Additionally, the use of "and / or" or "and / or" throughout the text includes three parallel solutions. For example, "A and / or B" includes solution A, solution B, or a solution where both A and B are satisfied simultaneously. Furthermore, the technical solutions of the various embodiments can be combined with each other, but this must be based on the ability of those skilled in the art to implement them. When the combination of technical solutions is contradictory or impossible to implement, it should be considered that such a combination of technical solutions does not exist and is not within the scope of protection claimed by this utility model.

[0022] This utility model proposes a sprayer 1000.

[0023] Please see Figure 1 , Figure 2 , Figure 3 as well as Figure 4 In one embodiment of this utility model, the sprayer 1000 includes a walking mechanism 1, a chassis frame 2, a water tank 3, a fan spraying mechanism, a water pump 4, an engine 5, a generator 6, a battery box 7, and a control module 8 disposed on the chassis frame 2; the fan spraying mechanism includes a fan 9 and a nozzle 10; the water pump 4 is connected to the water tank 3 and the nozzle 10 through a pipeline; the generator 6, the water pump 4, and the fan 9 are all connected to the engine 5 in a transmission connection; the battery in the battery box 7 is electrically connected to the generator 6; the engine 5 and the walking mechanism 1 are both electrically connected to the control module 8.

[0024] The chassis frame 2, serving as the structural foundation and load-bearing platform of the entire machine, can be welded from high-strength steel, possessing excellent rigidity and load-bearing capacity, providing a stable mounting base for heavy components such as the water tank 3 and engine 5. The chassis frame 2 connects with the walking mechanism 1, forming the mobile body of the entire machine.

[0025] Water tank 3 is used to store liquid medicine. It is usually made of corrosion-resistant polyethylene or stainless steel, and its volume can be designed according to operational requirements.

[0026] The blower-driven spraying mechanism includes a blower 9, nozzles 10, and a protective shell 11. The protective shell 11 is typically made of metal sheet (such as galvanized steel sheet) or high-strength engineering plastic and is fixed to the front of the chassis frame 2, i.e., the end away from the water tank 3, by bolts or welding. The blower 9 is housed inside the protective shell 11, which isolates the high-speed rotating impeller of the blower 9 from the external environment. A protective mesh can be installed at the air inlet of the protective shell 11. Multiple nozzles 10 are provided and spaced circumferentially along the protective shell 11. The nozzles 10 can be either fan-shaped mist nozzles 10 or hollow cone mist nozzles 10, responsible for atomizing the high-pressure liquid pesticide.

[0027] The water pump 4 is preferably a plunger pump, which can provide a stable and high-pressure liquid output. The water pump 4 is connected to the bottom of the water tank 3 through an inlet pipe and to the nozzle 10 through an outlet pipe. When the water pump 4 is working, it pressurizes the liquid medicine in the water tank 3 and delivers it to the nozzle 10, atomizing it.

[0028] The output shaft of engine 5 is simultaneously connected to the input shafts of generator 6, water pump 4, and fan 9 via a multi-path transmission system (e.g., a combination of belts and pulleys, or a transfer case). This means that after engine 5 starts, it can simultaneously drive generator 6 to generate electricity, water pump 4 to pressurize, and fan 9 to generate airflow.

[0029] The generator 6 rotates and generates electricity under the drive of the engine 5. The generated electrical energy is mainly divided into two paths: one path is rectified and regulated, and then directly supplied to the electric components in the control module 8, the walking mechanism 1 and other vehicle electrical equipment; the other path is used to charge the battery in the battery box 7.

[0030] In the technical solution of this utility model, the engine 5 simultaneously drives the fan 9, the water pump 4 and the generator 6, converting a portion of the mechanical energy into electrical energy and storing it in the battery. This avoids the waste of excess power of the engine 5 under off-peak load and improves fuel economy.

[0031] Furthermore, in one embodiment of this utility model, please refer to... Figure 5The sprayer 1000 also includes a braking mechanism, which comprises an electric actuator 12, a clutch actuator 13, and a clutch 14. The electric actuator 12 is electrically connected to the control module 8, and the clutch actuator 13 connects the electric actuator 12 and the clutch 14. The clutch 14 controls the transmission connection between the water pump 4, the blower 9, and the engine 5. The control module 8 can send an electrical signal to the electric actuator 12. The electric actuator 12 then generates linear motion, which, through the transmission of the clutch actuator 13, drives the clutch 14 to quickly and reliably complete the engagement or disengagement action. For example, when spraying needs to be paused, the control module 8 commands the electric actuator 12 to extend, disengaging the clutch 14 via the clutch actuator 13, and the blower 9 and water pump 4 immediately stop. When operation needs to be resumed, the electric actuator 12 is commanded to retract, the clutch 14 engages, power is restored, and the blower 9 and water pump 4 quickly reach operating status. The braking mechanism also includes a Y-connector 15. The Y-connector 15 connects the electric actuator 12 and the clutch actuator 13.

[0032] Furthermore, in one embodiment of this utility model, please refer to... Figure 5 The sprayer 1000 also includes a servo motor 22. The servo motor 22 receives electrical signals from the control module 8 and transmits mechanical actions to the throttle mechanism of the engine 5 via the throttle cable, thereby adjusting the throttle opening and further regulating the engine 5's speed and power. The throttle cable is also equipped with a throttle cable clamp to maintain the cable at the appropriate tension and prevent loosening or misalignment. During maintenance or adjustment, a universal hammer can be used to adjust the tension of the throttle cable, ensuring coordinated operation of the servo motor 22 and the throttle system, and ensuring that the sprayer 1000 can operate efficiently and stably under different load conditions.

[0033] Specifically, in one embodiment of this utility model, please refer to... Figure 1 The sprayer 1000 also includes a housing 16, which is mounted on the traveling mechanism 1. The water pump 4, engine 5, and generator 6 are all housed within the housing 16. The housing 16 is typically made of sheet metal (such as corrosion-resistant aluminum or galvanized steel) or high-strength engineering plastics, balancing structural strength, lightweight design, and aesthetics. The housing 16 prevents large amounts of dust and dirt from entering the precision mating surfaces and cooling system of the water pump 4, engine 5, and generator 6, avoiding abnormal wear and blockages. It also provides some rain and moisture protection, protecting electrical components. Furthermore, it isolates corrosive pesticide droplets and vapors, protecting the surfaces of metal parts and preventing rust.

[0034] Furthermore, in one embodiment of this utility model, please refer to... Figure 1The sprayer 1000 also includes a navigation module, located on the top of the housing 16, and electrically connected to the control module 8. The navigation module includes a Beidou antenna 17 and a 4G cabinet antenna 18. The Beidou antenna 17 receives signals from the Beidou satellite navigation system, providing the sprayer 1000 with high-precision real-time positioning, speed, and heading information. The 4G cabinet antenna 18 connects to a mobile communication network for remote wireless data transmission. Operators can plan an electronic map of the work area and a route via a ground station or mobile terminal, and transmit this information to the control module 8 of the sprayer 1000 via the 4G network. The control module 8 compares the received high-precision real-time position information from the navigation module with the preset work path and generates control commands. It automatically adjusts the steering and speed of the walking mechanism 1, while simultaneously controlling the speed of the engine 5 and the braking mechanism of the fan 9, achieving fully automatic path-following, automatic start-stop spraying, and automatic turning maneuvers.

[0035] Furthermore, in one embodiment of this utility model, please refer to... Figure 1 The housing 16 has maintenance windows 19 on both opposite sides. Each maintenance window 19 is equipped with an openable cover. The cover can be fixed to the housing 16 by screws, quick-release clips, or hinges, and can be opened when maintenance is required and closed during operation to maintain its protective function. The cover itself can also be a mesh structure, providing access while also allowing for ventilation and heat dissipation. The maintenance windows 19 are designed to facilitate maintenance by technicians.

[0036] Specifically, in one embodiment of this utility model, please refer to... Figure 6 and Figure 7 The traveling mechanism 1 includes a frame 101, tracks 102, drive wheels 103, a drive unit, and multiple support rollers 106. The drive wheels 103 and the multiple support rollers 106 are all mounted on the frame 101. The tracks 102 are fitted onto the drive wheels 103 and the multiple support rollers 106. The drive unit is located on the frame 101 and drives the drive wheels 103 to rotate. The drive unit is electrically connected to the control module 8. Two tracks 102 are installed on both sides of the frame 101. The drive unit, controlled by the control module 8, drives the traveling mechanism 1 to move. The tracked traveling mechanism 1, with its wide ground contact area, greatly reduces ground pressure, enabling the sprayer 1000 to easily handle complex terrains such as muddy, soft sandy soil, and rugged mountainous terrain where traditional wheeled equipment is prone to sinking or slipping, ensuring the continuity and timeliness of operations.

[0037] Furthermore, in one embodiment of this utility model, please refer to... Figure 6The drive unit includes a drive motor 104 and a reducer 105 mounted on the frame 101. The drive motor 104 is electrically connected to the control module 8, and its output shaft is connected to the input port of the reducer 105. The output shaft of the reducer 105 is connected to the drive wheel 103. The reducer 105 is fixedly mounted on the frame 101. The drive motor 104 is electrically connected to the control module 8 and directly receives speed and direction control signals from the control module 8. The input port of the reducer 105 is directly connected to the output shaft of the drive motor 104 via a key. The reducer 105 internally uses a gear set to achieve a certain reduction ratio. The output shaft of the reducer 105 directly drives the drive wheel 103 to rotate via a key connection or flange, etc.

[0038] Specifically, in one embodiment of this utility model, please refer to... Figure 1 An LED light 20 is provided at one end of the chassis frame 2 near the water tank 3. The LED light 20 is preferably a waterproof lighting lamp with high brightness, low power consumption and long life. Its installation position is usually located at the rear of the chassis, and the irradiation direction is towards the rear of the sprayer 1000.

[0039] Furthermore, in one embodiment of this utility model, please refer to... Figure 1 The chassis frame 2 has a crash edge 21 near the water tank 3. The crash edge 21 is usually made of a highly elastic, wear-resistant polymer material (such as polyurethane or rubber) and is covered and fixed to the rear edge of the chassis frame 2 by a slot or fastener. As the first line of defense, the crash edge 21 can absorb the impact energy through its own deformation in the event of a minor collision, preventing the chassis frame 2 from directly colliding with obstacles (such as field ridges, tree trunks, and walls).

[0040] The above description is merely an exemplary embodiment of the present utility model and does not limit the patent scope of the present utility model. Any equivalent structural transformations made based on the technical concept of the present utility model and the contents of the present utility model specification and drawings, or direct / indirect applications in other related technical fields, are included within the patent protection scope of the present utility model.

Claims

1. A pesticide sprayer, characterized in that, It includes a walking mechanism, a chassis frame, and a water tank, a fan spraying mechanism, a water pump, an engine, a generator, a battery box, and a control module disposed on the chassis frame; The blower spraying mechanism includes a blower and a nozzle; the water pump is connected to the water tank and the nozzle via a pipeline; the generator, the water pump, and the blower are all connected to the engine; the battery in the battery box is electrically connected to the generator; the engine and the walking mechanism are both electrically connected to the control module.

2. The sprayer as described in claim 1, characterized in that, The sprayer also includes a braking mechanism, which includes an electric actuator, a clutch actuator, and a clutch. The electric actuator is electrically connected to the control module, and the clutch actuator connects the electric actuator and the clutch. The clutch is used to control the transmission connection between the water pump, the fan, and the engine.

3. The sprayer as described in claim 1, characterized in that, The fan spraying mechanism also includes a protective shell, which is located at the end of the chassis frame away from the water tank, and the fan is located inside the protective shell; The fan spraying mechanism includes a plurality of nozzles, which are spaced apart circumferentially along the protective shell.

4. The sprayer as described in claim 1, characterized in that, The sprayer also includes a housing, which is mounted on the walking mechanism. The water pump, the engine, and the generator are all located inside the housing.

5. The sprayer as described in claim 4, characterized in that, The sprayer also includes a navigation module, which is located on the top of the housing and is electrically connected to the control module.

6. The sprayer as described in claim 4, characterized in that, Maintenance windows are provided on both opposite sides of the outer casing.

7. The sprayer as described in claim 1, characterized in that, The walking mechanism includes a frame, tracks, drive wheels, a drive device, and multiple support rollers. The drive wheels and multiple support rollers are all mounted on the frame. The tracks are fitted onto the drive wheels and multiple support rollers. The drive device is mounted on the frame and drives the drive wheels to rotate. The drive assembly is electrically connected to the control module.

8. The sprayer as described in claim 7, characterized in that, The drive device includes a drive motor and a reducer mounted on the frame. The drive motor is electrically connected to the control module. The output shaft of the drive motor is connected to the input port of the reducer, and the output shaft of the reducer is connected to the drive wheel.

9. The sprayer as described in claim 1, characterized in that, An LED light is provided at one end of the chassis frame near the water tank.

10. The sprayer as described in claim 1, characterized in that, The chassis frame is provided with an anti-collision edge at one end near the water tank.

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