Sandwiched layer automatic filling and flattening device

Abstract

The utility model discloses a kind of sandwich sandwich automatic filling and flattening equipment, it is related to sandwich bread processing technical field.The utility model includes conveyor and sandwich filling even flattening subassembly, the top of the conveyor is fixedly connected with mounting bracket, the top of the mounting bracket is fixedly connected with electric cylinder, the bottom of the electric cylinder output end is through mounting bracket and fixedly connected with filling shell.The utility model is through sandwich filling even flattening subassembly, utilize recovery shell to carry out collection to excess filling, subsequently pump body mixes with new filling to recovery filling, through the cooperation of hose and nozzle, filling is evenly sprayed on bread surface, then, through adjusting mechanism, scraper is driven to translate along bread surface, realize the scraping and even operation of filling, and bread slice is located in filling shell inside, in the process of stable smearing, avoid edge filling too thin and center accumulation phenomenon, improve sandwich covering uniformity and taste consistency.

Description

Technical Field

[0001] This utility model belongs to the field of sandwich bread processing technology, and in particular relates to an automatic sandwich filling and leveling device. Background Technology

[0002] Sandwich bread is a food product made from high-gluten flour and whole wheat flour as the base ingredients through a multi-stage fermentation process. The production process includes standardized procedures such as starter preparation, main dough kneading, and multiple folding and fermentation. The finished product has a rich wheat aroma and a soft texture, making it suitable for making various sandwiches. During the processing, it is necessary to strictly control the dough temperature and fermentation humidity, and adjust the formula and process parameters to meet different needs.

[0003] A Chinese patent application with publication number CN220255536U discloses a sandwich production line, including a first peeling mechanism, a second peeling mechanism, a slicing mechanism, and a stacking conveyor belt mechanism. The first and second peeling mechanisms are arranged in parallel and staggered order. The discharge end of the first peeling mechanism is provided with a first flipping mechanism. The feeding end of the slicing mechanism is perpendicular to the discharge end of the second peeling mechanism. The discharge end of the second peeling mechanism is provided with a second flipping mechanism. The side of the stacking conveyor belt mechanism is sequentially provided with a first slicing mechanism, a first spreading mechanism, a second slicing mechanism, a second spreading mechanism, a meat floss sprinkling mechanism, a third spreading mechanism, a third slicing mechanism, and a compaction mechanism. The discharge end of the stacking conveyor belt mechanism is connected to a cutting mechanism. The advantages are: it can realize the automated production of sandwich bread, with a high degree of automation, high production efficiency, and can ensure the stable and uniform quality of sandwich bread production.

[0004] Although this patent improves sandwich production efficiency and ensures consistent sandwich bread quality through automated production, the filling and spreading process of the sauce layer is problematic. Because the sauce is applied directly to the sandwich surface through a sauce spreading mechanism, the sauce's fluidity varies due to temperature and composition variations. This makes it difficult to evenly cover the entire bread area, often resulting in thin edges or center accumulation of sauce, which directly affects the product's appearance and taste consistency, making it unsuitable for use.

[0005] To address these issues, we provide an automated sandwich filling and leveling device. Utility Model Content

[0006] The purpose of this invention is to provide an automatic filling and leveling device for sandwiches. By combining the filling sauce leveling component and the constant temperature mechanism, the invention solves the problem that existing automatic filling devices for sandwiches are easily affected by the fluidity of the sauce, resulting in the sauce not being evenly spread on the surface of the sandwich, thus affecting the appearance and taste of the product.

[0007] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution.

[0008] This utility model relates to an automatic sandwich filling and leveling device, comprising a conveyor and a sandwich sauce leveling component. A mounting frame is fixedly connected to the top of the conveyor, and an electric cylinder is fixedly connected to the top of the mounting frame. The bottom of the output end of the electric cylinder passes through the mounting frame and is fixedly connected to a filling shell. A positioning mold is fixedly connected to the bottom of the filling shell. The sandwich sauce leveling component includes a recovery shell, the left side of which extends into the inner cavity of the filling shell. A pump body is fixedly connected to the top right side of the filling shell. The inlet on the right side of the pump body passes through the filling shell and is connected to a suction hood. The outlet at the top of the pump body is connected to a temperature control mechanism. A flexible hose is connected to the left side of the temperature control mechanism. The bottom of the flexible hose passes through the filling shell and is connected to a nozzle. An adjustment mechanism is provided on the front side of the filling shell, and a scraper is fixedly connected to the rear side of the adjustment mechanism, passing through the filling shell. The left side of the scraper is fixedly connected to the nozzle.

[0009] The present invention is further configured such that the constant temperature mechanism includes a storage shell, the rear side of which is fixedly connected to a filling shell, a heating shell fixedly connected to the front side of the storage shell, a heat-conducting plate fixedly connected to the inner wall of the heating shell, the rear side of the heat-conducting plate penetrating into the inner cavity of the storage shell, a baffle provided on the front side of the heating shell, and a heater fixedly connected to the rear side of the baffle. The storage shell can temporarily store the sauce, the heating shell facilitates the installation of the heat-conducting plate and the heater, the heater can heat the inside of the heating shell, and the heat is introduced into the inside of the storage shell through the heat-conducting plate to heat and keep the sauce stored inside warm, preventing the temperature change of the sauce from affecting its fluidity.

[0010] The present invention is further configured such that the rear side of the baffle is movably connected to the heating shell by bolts, and handles are fixedly connected to both sides of the front side of the baffle. The left side of the storage shell is connected to the hose, and the right side of the storage shell is connected to the discharge port of the pump body. The handles make it easy for the operator to open the baffle, and the baffle installed by bolts can be quickly disassembled and assembled, making it convenient for the operator to maintain it.

[0011] The present invention is further configured such that the adjusting mechanism includes an adjusting shell, the rear side of which is fixedly connected to the filling shell, a motor is fixedly connected to the left side of the adjusting shell, and a screw is fixedly connected to the right side of the motor output end through the adjusting shell. A threaded sleeve is threadedly connected to the surface of the screw, and the rear side of the threaded sleeve passes through the filling shell and is fixedly connected to the scraper. The adjusting shell facilitates the installation and fixing of the motor, the motor is used to control the rotation of the screw, and the threaded sleeve can cooperate with the screw to control the position of the scraper. During the movement, the scraper flattens the sauce on the top of the sandwich and pushes the excess sauce into the recycling shell.

[0012] The present invention is further configured such that a slider is fixedly connected to the bottom of the threaded sleeve, a slide rail is slidably connected to the bottom of the slider, the bottom of the slide rail is fixedly connected to the inner wall of the adjusting shell, and the right side of the screw is movably connected to the inner wall of the adjusting shell through a bearing. The slider and the slide rail can limit the threaded sleeve to prevent it from rotating during movement, and the bearing is used to improve the stability of the screw during rotation.

[0013] The present invention is further configured such that the top of the constant temperature mechanism is connected to a sauce conveying pipe, the top of the sauce conveying pipe extends to the outside of the mounting frame, and the sauce conveying pipe can convey the sauce inside the hopper to the storage shell, thereby ensuring the normal operation of the automatic filling of the sandwich layer by continuously conveying the sauce.

[0014] The present invention is further provided that the front side of the filling shell has an openable opening for use with a scraper. The scraper is made of flexible silicone material. The openable opening makes it easy for the threaded sleeve to control the position of the scraper. The scraper made of flexible silicone material can increase the uniformity of the sauce spreading, while not causing the sandwich to break.

[0015] The present invention has the following beneficial effects.

[0016] 1. This utility model uses a sandwich sauce even spreading component, a recycling shell to collect excess sauce, and then a pump to mix the recycled sauce with the new sauce. The sauce is then evenly sprayed onto the bread surface through the cooperation of a hose and a nozzle. The adjustment mechanism drives the scraper to move along the bread surface to achieve the smoothing and evenness of the sauce. The bread slice is located inside the filling shell, which avoids the phenomenon of the sauce being too thin at the edges and piling up in the center during the smooth spreading process, thus improving the uniformity of the sandwich coverage and the consistency of the taste.

[0017] 2. This utility model uses a constant temperature mechanism to temporarily store and buffer the sauce in the storage shell. The heating shell is equipped with a heater and heat is continuously transferred to the sauce through a heat conduction plate, so as to achieve stable temperature control of the sauce, avoid the difference in fluidity caused by temperature changes, ensure that the sauce maintains a suitable state during filling and leveling, and improve the stability of product quality. Attached Figure Description

[0018] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below.

[0019] Figure 1 A perspective view of an automated sandwich filling and leveling device;

[0020] Figure 2 A cross-sectional view of the adjusting shell in an automatic filling and leveling device for sandwich layers;

[0021] Figure 3 A cross-sectional view of the filling shell in an automated filling and leveling device for sandwich layers;

[0022] Figure 4 A cross-sectional view of a storage shell and a heating shell in an automated sandwich filling and leveling device;

[0023] Figure 5 A side sectional view of the filling shell in an automated filling and leveling device for sandwich layers.

[0024] In the attached diagram: 1. Conveyor; 2. Mounting frame; 3. Electric cylinder; 4. Filling shell; 5. Positioning mold; 6. Layered sauce even spreading component; 61. Recycling shell; 62. Pump body; 63. Suction hood; 64. Temperature control mechanism; 65. Hose; 66. Nozzle; 67. Adjustment mechanism; 68. Scraper; 641. Storage shell; 642. Heating shell; 643. Heat conducting plate; 644. Baffle; 645. Heater; 671. Adjustment shell; 672. Motor; 673. Screw; 674. Threaded sleeve. Detailed Implementation

[0025] The technical solutions of the present utility model will be described below with reference to the accompanying drawings. The described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0026] Example 1

[0027] Please see Figure 1-5This utility model is an automatic sandwich filling and leveling device, including a conveyor 1 and a sandwich sauce leveling component 6. A mounting frame 2 is fixedly connected to the top of the conveyor 1, and an electric cylinder 3 is fixedly connected to the top of the mounting frame 2. The bottom of the output end of the electric cylinder 3 passes through the mounting frame 2 and is fixedly connected to a filling shell 4. A positioning mold 5 is fixedly connected to the bottom of the filling shell 4. The sandwich sauce leveling component 6 includes a recovery shell 61. The left side of the recovery shell 61 passes through the inner cavity of the filling shell 4. A pump body 62 is fixedly connected to the right side of the top of the filling shell 4. The inlet on the right side of the pump body 62 passes through the filling shell 4 and is connected to a suction hood 63. The outlet at the top of the pump body 62 is connected to a constant temperature mechanism 64. A hose 65 is connected to the left side of the constant temperature mechanism 64. The bottom of the hose 65 passes through the filling shell 4 and is connected to a nozzle 66. An adjustment mechanism 67 is provided on the front side of the filling shell 4. A scraper 68 passes through the filling shell 4 and is fixedly connected to the rear side of the adjustment mechanism 67. The left side of the scraper 68 is fixedly connected to the nozzle 66.

[0028] Specifically: the mounting bracket 2 facilitates the installation and fixation of the electric cylinder 3, the electric cylinder 3 can control the filling shell 4 to adjust its up and down position, the positioning mold 5 can position the sandwich to prevent displacement during the filling process, the recycling shell 61 can collect the excess sauce that has been spread out, the pump body 62 can cooperate with the suction hood 63 to transport the recycled sauce to the constant temperature mechanism 64 for heat preservation, so that it can be remixed with the newly transported sauce to prevent waste of raw materials, the hose 65 can transport the sauce to the nozzle 66, the nozzle 66 is used to spray the sauce onto the top of the sandwich, the adjusting mechanism 67 can control the scraper 68 to move at a uniform speed, the scraper 68 is used to spread the sauce evenly on the top of the sandwich, so that it is evenly spread on the top of the sandwich.

[0029] Example 2

[0030] Please see Figure 1-5Based on Embodiment 1, the constant temperature mechanism 64 includes a storage shell 641, the rear side of which is fixedly connected to the filling shell 4. A heating shell 642 is fixedly connected to the front side of the storage shell 641. A heat-conducting plate 643 is fixedly connected to the inner wall of the heating shell 642, and the rear side of the heat-conducting plate 643 extends into the inner cavity of the storage shell 641. A baffle 644 is provided on the front side of the heating shell 642, and a heater 645 is fixedly connected to the rear side of the baffle 644. The rear side of the baffle 644 is movably connected to the heating shell 642 by bolts. Handles are fixedly connected to both sides of the front side of the baffle 644. The left side of the storage shell 641 is connected to the hose 65, and the right side of the storage shell 641 is connected to the discharge port of the pump body 62. The adjustment mechanism 67 includes an adjustment shell 671, the rear side of which is connected to the filling shell 4. The shell 4 is fixedly connected. The left side of the adjusting shell 671 is fixedly connected to the motor 672. The right side of the output end of the motor 672 passes through the adjusting shell 671 and is fixedly connected to the screw 673. The surface of the screw 673 is threadedly connected to the threaded sleeve 674. The rear side of the threaded sleeve 674 passes through the filling shell 4 and is fixedly connected to the scraper 68. The bottom of the threaded sleeve 674 is fixedly connected to the slider. The bottom of the slider is slidably connected to the slide rail. The bottom of the slide rail is fixedly connected to the inner wall of the adjusting shell 671. The right side of the screw 673 is movably connected to the inner wall of the adjusting shell 671 through the bearing. The top of the constant temperature mechanism 64 is connected to the sauce conveying pipe. The top of the sauce conveying pipe passes through to the outside of the mounting bracket 2. The front side of the filling shell 4 has an movable opening for use with the scraper 68. The scraper 68 is made of flexible silicone material.

[0031] Specifically: the storage shell 641 can temporarily store the sauce; the heating shell 642 facilitates the installation of the heat-conducting plate 643 and the heater 645; the heater 645 heats the interior of the heating shell 642; and the heat is transferred to the storage shell 641 through the heat-conducting plate 643 to heat and keep the sauce stored inside warm, preventing temperature changes from affecting its fluidity. A handle allows workers to easily open the baffle 644, which is bolted on for quick disassembly and maintenance. An adjusting shell 671 facilitates the installation and fixing of the motor 672, which controls the rotation of the screw 673. A threaded sleeve 674 is fitted with the screw 673. The scraper 68 is used to control the position of the scraper 68. During its movement, the scraper 68 flattens the sauce on top of the sandwich and pushes the excess sauce into the recycling shell 61. The slider and slide rail limit the threaded sleeve 674 to prevent it from rotating during movement. The bearing is used to improve the stability of the screw 673 during rotation. The sauce conveying pipe can transport the sauce inside the hopper to the storage shell 641. The continuous delivery of sauce ensures the normal operation of the automatic filling of the sandwich sandwich. The movable opening makes it easy for the threaded sleeve 674 to control the position of the scraper 68. The scraper 68, made of flexible silicone material, can increase the uniformity of the sauce spreading without causing damage to the sandwich.

[0032] The working principle of this utility model is as follows: Conveyor 1 transports the sandwich to be processed to a position below the positioning mold 5. Then, electric cylinder 3 is activated, driving filling shell 4 to descend and cover the sandwich. At this time, the sandwich is located inside the positioning mold 5. Then, storage shell 641 continuously supplies constant temperature sauce. The sauce is transported to nozzle 66 through hose 65 and sprayed onto the surface of the bread through nozzle 66. Then, motor 672 is activated, driving screw 673 to rotate. Screw 673 drives threaded sleeve 674 and scraper 68 to move. Flexible silicone scraper 68 evenly spreads the sauce on top of the sandwich. Excess sauce is pushed into the recycling shell 61 and discharged through pump 6. 2. The filling shell 63 works in conjunction with the suction hood 63 to collect excess sauce and re-transport the sauce into the storage shell 641 to mix with new sauce. Inside the storage shell 641, the sauce is kept at a constant temperature by the cooperation of the heater 645 and the heat conduction plate 643. The heater 645 heats the internal space of the heating shell 642, and the heat conduction plate 643 conducts heat into the storage shell 641 to maintain a stable temperature of the sauce inside the storage shell 641 and ensure consistent fluidity. After leveling, the filling shell 4 rises, the conveyor 1 removes the sandwich, and the equipment resets to prepare for the next cycle. The filling and leveling of the sandwich's filling sauce is completed automatically, avoiding uneven sauce application at the edges and center of the sandwich.

[0033] The preferred embodiments of the present utility model disclosed above are only used to help illustrate the present utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the present utility model to the specific implementation methods described. The present specification selects and specifically describes these embodiments in order to better explain the principle and practical application of the present utility model, so that those skilled in the art can better understand and utilize the present utility model.

Claims

1. An automatic filling and leveling device for sandwiches, comprising a conveyor (1) and a filling sauce leveling component (6), characterized in that: The top of the conveyor (1) is fixedly connected to a mounting frame (2), the top of the mounting frame (2) is fixedly connected to an electric cylinder (3), the bottom of the output end of the electric cylinder (3) passes through the mounting frame (2) and is fixedly connected to a filling shell (4), and the bottom of the filling shell (4) is fixedly connected to a positioning mold (5). The sandwich sauce spreading assembly (6) includes a recovery shell (61), the left side of which extends into the inner cavity of the filling shell (4). A pump body (62) is fixedly connected to the right side of the top of the filling shell (4). The inlet on the right side of the pump body (62) extends through the filling shell (4) and is connected to a suction hood (63). The outlet at the top of the pump body (62) is connected to a temperature control mechanism (64). A hose (65) is connected to the left side of the temperature control mechanism (64). The bottom of the hose (65) extends through the filling shell (4) and is connected to a nozzle (66). An adjustment mechanism (67) is provided on the front side of the filling shell (4). A scraper (68) extends through the rear side of the adjustment mechanism (67) and is fixedly connected to the filling shell (4). The left side of the scraper (68) is fixedly connected to the nozzle (66).

2. The automatic filling and leveling device for sandwich layers according to claim 1, characterized in that: The constant temperature mechanism (64) includes a storage shell (641), the rear side of which is fixedly connected to the filling shell (4), a heating shell (642) fixedly connected to the front side of the storage shell (641), a heat-conducting plate (643) fixedly connected to the inner wall of the heating shell (642), the rear side of the heat-conducting plate (643) extending into the inner cavity of the storage shell (641), a baffle (644) provided on the front side of the heating shell (642), and a heater (645) fixedly connected to the rear side of the baffle (644).

3. The automatic filling and leveling device for sandwich layers according to claim 2, characterized in that: The rear side of the baffle (644) is movably connected to the heating shell (642) by bolts. Both sides of the front side of the baffle (644) are fixedly connected to handles. The left side of the storage shell (641) is connected to the hose (65), and the right side of the storage shell (641) is connected to the discharge port of the pump body (62).

4. The automatic filling and leveling device for sandwich layers according to claim 1, characterized in that: The adjustment mechanism (67) includes an adjustment shell (671), the rear side of which is fixedly connected to the filling shell (4), a motor (672) is fixedly connected to the left side of the adjustment shell (671), a screw (673) is fixedly connected to the right side of the output end of the motor (672) through the adjustment shell (671), and the surface of the screw (673) is threadedly connected to a threaded sleeve (674), the rear side of the threaded sleeve (674) through the filling shell (4) and fixedly connected to the scraper (68).

5. The automatic filling and leveling device for sandwich layers according to claim 4, characterized in that: The bottom of the threaded sleeve (674) is fixedly connected to a slider, the bottom of the slider is slidably connected to a slide rail, the bottom of the slide rail is fixedly connected to the inner wall of the adjusting shell (671), and the right side of the screw (673) is movably connected to the inner wall of the adjusting shell (671) through a bearing.

6. The automatic filling and leveling device for sandwich layers according to claim 1, characterized in that: The top of the constant temperature mechanism (64) is connected to a sauce delivery pipe, and the top of the sauce delivery pipe extends to the outside of the mounting bracket (2).

7. The automatic filling and leveling device for sandwich layers according to claim 1, characterized in that: The front side of the filling shell (4) is provided with an movable opening for use with the scraper (68), which is made of flexible silicone material.

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