A drum-type de-enzyme machine for tea production
Patent Information
- Application Number
- CN202521786640.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-21
- Publication Date
- 2026-10-09
- Estimated Expiration
- 2035-08-21
AI Technical Summary
筒式杀青机通过搅拌茶叶,使茶叶充分受热进行杀青,然而,目前的筒式杀青机都是从杀青机的一端进行进料,导致茶叶堆积在筒式杀青机的进料端,茶叶无法均匀进入到筒内,导致茶叶受热不均匀,导致杀青效果差、效率低
待杀青茶叶从下料斗投入下料筒内,通过绞龙输送组件将茶叶沿杀青筒的轴向输送,茶叶通过下料管进入到杀青筒内,通过将茶叶均匀输送到杀青筒内,避免茶叶局部堆积在一起,提高了杀青效率与杀青效果。
Smart Images

Figure CN224819429U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of tea production, specifically a drum-type fixation machine for tea production. Background Technology
[0002] Fixing (or killing the green) is one of the initial processing steps for green tea, yellow tea, black tea, oolong tea, pu-erh tea, and some red teas. Its main purpose is to use high temperatures to destroy and deactivate the oxidase activity in fresh leaves, inhibit the enzymatic oxidation of tea polyphenols, evaporate some of the moisture from the leaves, soften the tea leaves for easier rolling and shaping, and simultaneously remove any grassy odor, promoting the formation of a pleasant aroma. It is also a crucial step affecting tea quality. While drum-type fixing machines use stirring to ensure the tea leaves are fully heated for fixing, current drum-type fixing machines feed from only one end, causing the tea leaves to accumulate at the feed end. This results in uneven heating, poor fixing efficiency, and an overall low fixing effect. Utility Model Content
[0003] The purpose of this utility model is to overcome the shortcomings of the prior art and provide a drum-type fixation machine for tea production, thereby solving the shortcomings of the prior art.
[0004] The purpose of this utility model is achieved through the following technical solution: a drum-type fixing machine for tea production, comprising a base, a fixing cylinder horizontally fixed on the base, a feeding mechanism at the top of the fixing cylinder, the feeding mechanism comprising a feeding cylinder and a feeding pipe, the feeding cylinder being parallel to the fixing cylinder and fixedly installed on the fixing cylinder, an auger conveying assembly being provided inside the feeding cylinder, a feeding hopper being provided at one end of the top of the feeding cylinder, a plurality of feeding pipes being connected along their own axial direction at the bottom of the feeding cylinder, the end of the feeding pipe away from the feeding cylinder being connected to the fixing cylinder, and a stirring mechanism being provided inside the fixing cylinder.
[0005] Furthermore, the inner wall of the blanching cylinder is provided with a plurality of air inlet components along its own axial direction. The air inlet components include a plurality of air inlet holes, which are evenly distributed along the circumference of the blanching cylinder.
[0006] Furthermore, a hot air chamber is formed inside the blanching cylinder, the air inlet is connected to the hot air chamber, and one end of the blanching cylinder is connected to the hot air mechanism through an air inlet pipe.
[0007] Furthermore, the hot air mechanism includes a hot air box, an exhaust fan is provided at the air inlet of the hot air box, the air outlet of the hot air box is connected to the air inlet pipe, and multiple heating wires are provided inside the hot air box.
[0008] Furthermore, a feeding window is provided at the bottom of the blanching cylinder, the feeding window extends axially toward the blanching cylinder, and an arc-shaped baffle is provided at the feeding window, the arc-shaped baffle being arranged to rotate around the axis of the blanching cylinder.
[0009] Furthermore, an arc-shaped sliding strip is fixed to the end face of the arc-shaped baffle near the blanching cylinder, and an arc-shaped sliding groove is provided on the outer wall of the blanching cylinder. The arc-shaped sliding groove is coaxially arranged with the blanching cylinder, and the arc-shaped sliding strip is slidably adapted to the arc-shaped sliding groove.
[0010] Furthermore, a motor is installed at one end of the blanching cylinder, and a gear is connected to the output shaft of the motor. An arc-shaped tooth is fixed on the arc-shaped baffle, and the gear meshes with the arc-shaped tooth.
[0011] Furthermore, the auger conveying assembly includes an auger shaft and auger blades. The auger shaft is rotatably connected to the feed cylinder, and the auger blades are fixedly mounted on the auger shaft. An auger motor is installed at one end of the feed cylinder, and the output shaft of the auger motor is drivenly connected to the auger shaft.
[0012] Furthermore, the top of the hopper is threadedly connected to a top cover.
[0013] The beneficial effects of this utility model are: The tea leaves to be processed are fed into the feeding cylinder from the feeding hopper. The tea leaves are conveyed along the axis of the processing cylinder by the auger conveyor assembly. The tea leaves enter the processing cylinder through the feeding pipe. By evenly conveying the tea leaves into the processing cylinder, local accumulation of tea leaves is avoided, which improves the processing efficiency and processing effect. Attached Figure Description
[0014] Figure 1 This is a partial structural schematic diagram of a drum-type fixation machine for tea production according to the present invention; Figure 2 This is a schematic diagram of the internal structure of a drum-type fixation machine for tea production according to this utility model; In the diagram, 1-base, 2-blanching cylinder, 3-feeding cylinder, 4-feeding pipe, 5-air inlet, 6-hot air chamber, 7-air inlet pipe, 8-hot air box, 9-exhaust fan, 10-heating wire, 11-feeding window, 12-arc baffle, 13-arc sliding strip, 14-arc sliding groove, 15-motor, 16-gear, 17-arc gear, 18-auger shaft, 19-auger blade, 20-auger motor, 21-top cover. Detailed Implementation
[0015] Example 1 like Figure 1 and Figure 2As shown, a drum-type tea-processing fixation machine includes a base 1, a fixation cylinder 2 horizontally fixed on the base 1, a feeding mechanism at the top of the fixation cylinder 2, the feeding mechanism including a discharge cylinder 3 and discharge pipes 4, the discharge cylinder 3 being parallel to the fixation cylinder 2 and fixedly installed on the fixation cylinder 2, a screw conveyor assembly inside the discharge cylinder 3, a discharge hopper at one end of the top of the discharge cylinder 3, and multiple discharge pipes 4 connected axially to the bottom of the discharge cylinder 3, the ends of the discharge pipes 4 away from the discharge cylinder 3 being connected to the fixation cylinder 2, a stirring mechanism inside the fixation cylinder 2, and tea leaves to be fixed being fed into the discharge cylinder from the discharge hopper. Inside the 3, the tea leaves are conveyed along the axial direction of the fixing cylinder 2 by the auger conveyor assembly. The feeding cylinder 3 has a feeding hole corresponding to the feeding pipe 4, allowing the tea leaves to fall into the feeding pipe 4. The tea leaves enter the fixing cylinder 2 through the feeding pipe 4. By evenly conveying the tea leaves into the fixing cylinder 2, the tea leaves are stirred by the stirring mechanism inside the fixing cylinder 2, so that the tea leaves are heated evenly, thereby avoiding local accumulation of tea leaves and improving fixing efficiency and fixing effect. The stirring mechanism includes a rotating stirring shaft with multiple stirring blades fixed on the stirring shaft. The stirring shaft is driven by a motor, which is existing technology and will not be described in detail.
[0016] Furthermore, the auger conveyor assembly includes an auger shaft 18 and auger blades 19. The auger shaft 18 is rotatably connected to the feed cylinder 3, and the auger blades 19 are fixedly mounted on the auger shaft 18. An auger motor 20 is installed at one end of the feed cylinder 3. The output shaft of the auger motor 20 is connected to the auger shaft 18. The auger motor 20 drives the auger shaft 18 to rotate, and the auger shaft 18 drives the auger blades 19 to rotate, thereby conveying the tea leaves axially toward the fixing cylinder 2, so that the tea leaves gradually enter the fixing cylinder 2 through the feed pipe 4, achieving uniform feeding.
[0017] Example 2 Based on Example 1, such as Figure 2 As shown, the inner wall of the blanching cylinder 2 is provided with multiple air inlet components along its own axial direction. The air inlet components include several air inlet holes 5, which are evenly distributed along the circumference of the blanching cylinder 2. A hot air chamber 6 is formed inside the blanching cylinder 2. The air inlet holes 5 are connected to the hot air chamber 6. One end of the blanching cylinder 2 is connected to the hot air mechanism through the air inlet pipe 7. The hot air mechanism includes a hot air box 8. An exhaust fan 9 is provided at the air inlet end of the hot air box 8. The air outlet of the hot air box 8 is connected to the air inlet pipe 7. Multiple heating wires 10 are provided inside the hot air box 8. The exhaust fan 9 draws outside air into the hot air box 8 and heats the air into hot air through the heating wires 10. The hot air enters the hot air chamber 6 and then enters the blanching cylinder 2 through the air inlet holes 5, so that the hot air inside the blanching cylinder 2 is evenly distributed and has a better blanching effect. It should be noted that the heating wires 10 are electric heating wires.
[0018] Furthermore, the top of the hopper is threadedly connected to a top cover 21. During the blanching process, the top cover 21 seals the hopper to prevent heat loss from affecting the blanching effect. The top cover 21 has several vent holes for venting gas.
[0019] Example 3 Based on Embodiment 2, a feeding window 11 is provided at the bottom of the blanching cylinder 2, extending axially toward the blanching cylinder 2. An arc-shaped baffle 12 is provided at the feeding window 11, rotating around the axis of the blanching cylinder 2. An arc-shaped sliding strip 13 is fixed to the end face of the arc-shaped baffle 12 near the blanching cylinder 2. An arc-shaped sliding groove 14 is provided on the outer wall of the blanching cylinder 2, coaxially arranged with the blanching cylinder 2. The arc-shaped sliding strip 13 slides within the arc-shaped sliding groove 14. One end of the blanching cylinder 2 is installed with... There is a motor 15, and the output shaft of the motor 15 is connected to a gear 16. An arc-shaped tooth 17 is fixed on the arc-shaped baffle 12. The gear 16 meshes with the arc-shaped tooth 17. The motor 15 drives the gear 16 to rotate, and the gear 16 drives the arc-shaped tooth 17 to rotate. With the cooperation of the arc-shaped slide bar 13 and the arc-shaped slide groove 14, the movement direction of the arc-shaped baffle 12 is guided, so that the arc-shaped baffle 12 deflects around the axis of the blanching cylinder 2, so that the material feeding window 11 is exposed for feeding, or the arc-shaped baffle 12 blocks the material feeding window 11 for blanching operation.
Claims
1. A drum-type fixation machine for tea production, characterized in that, Includes a base (1), on which a blanching cylinder (2) is horizontally fixed. A feeding mechanism is provided at the top of the blanching cylinder (2). The feeding mechanism includes a feeding cylinder (3) and a feeding pipe (4). The feeding cylinder (3) is parallel to the blanching cylinder (2). The feeding cylinder (3) is fixedly installed on the blanching cylinder (2). A screw conveyor assembly is provided inside the feeding cylinder (3). A feeding hopper is provided at one end of the top of the feeding cylinder (3). Multiple feeding pipes (4) are connected to the bottom of the feeding cylinder (3) along its own axial direction. The end of the feeding pipe (4) away from the feeding cylinder (3) is connected to the blanching cylinder (2). A stirring mechanism is provided inside the blanching cylinder (2).
2. The drum-type fixation machine for tea production according to claim 1, characterized in that, The inner wall of the blanching cylinder (2) is provided with a plurality of air inlet components along its own axial direction. The air inlet components include a plurality of air inlet holes (5), which are evenly distributed along the circumference of the blanching cylinder (2).
3. A drum-type fixation machine for tea production according to claim 2, characterized in that, A hot air chamber (6) is formed inside the blanching cylinder (2), and the air inlet (5) is connected to the hot air chamber (6). One end of the blanching cylinder (2) is connected to the hot air mechanism through the air inlet pipe (7).
4. A drum-type fixation machine for tea production according to claim 3, characterized in that, The hot air mechanism includes a hot air box (8), an exhaust fan (9) is provided at the air inlet end of the hot air box (8), the air outlet of the hot air box (8) is connected to the air inlet pipe (7), and multiple heating wires (10) are provided inside the hot air box (8).
5. A drum-type fixation machine for tea production according to claim 1, characterized in that, The bottom of the blanching cylinder (2) is provided with a feeding window (11), which extends axially toward the blanching cylinder (2). An arc-shaped baffle (12) is provided at the feeding window (11), and the arc-shaped baffle (12) is arranged to rotate around the axis of the blanching cylinder (2).
6. A drum-type fixation machine for tea production according to claim 5, characterized in that, The arc-shaped baffle (12) is fixed with an arc-shaped slide bar (13) near the end face of the blanching cylinder (2). An arc-shaped slide groove (14) is provided on the outer wall of the blanching cylinder (2). The arc-shaped slide groove (14) is coaxially arranged with the blanching cylinder (2). The arc-shaped slide bar (13) slides and adapts to the arc-shaped slide groove (14).
7. A drum-type fixation machine for tea production according to claim 6, characterized in that, A motor (15) is installed at one end of the blanching cylinder (2), and a gear (16) is connected to the output shaft of the motor (15). An arc-shaped tooth (17) is fixed on the arc-shaped baffle (12), and the gear (16) meshes with the arc-shaped tooth (17).
8. A drum-type fixation machine for tea production according to claim 1, characterized in that, The auger conveyor assembly includes an auger shaft (18) and auger blades (19). The auger shaft (18) is rotatably connected to the feed cylinder (3). The auger blades (19) are fixedly mounted on the auger shaft (18). An auger motor (20) is installed at one end of the feed cylinder (3). The output shaft of the auger motor (20) is connected to the auger shaft (18).
9. A drum-type fixation machine for tea production according to claim 1, characterized in that, The top of the hopper is threadedly connected to a top cover (21).