Intelligent steam fixation device

Abstract

The utility model relates to a steam fixation device technical field discloses an intelligent steam fixation device, including heating box, the front of heating box is fixedly connected with the water inlet pipe, the front of heating box is fixedly connected with the water outlet pipe, the top of heating box is fixedly connected with transmission device, the inside fixed connection of heating box has spiral heating pipe, still include: adjusting mechanism, the utility model discloses the linkage operation of drive motor, reciprocating screw rod, connecting rack and gear in adjusting mechanism, drives rotating shaft and guide plate to realize angle accurate regulation, simultaneously cooperates the real -time acquisition of environmental data and the intelligent instruction output of temperature and humidity control module of temperature and humidity sensor in control mechanism, drives the dynamic adaptation of steam flow direction, coverage and hot -blast supplement, thereby realizes the fine regulation and control of fixation environment, effectively avoids the problem that material local oversteaming or not steaming, improves the uniformity of material fixation greatly, guarantees the unity of finished product quality.

Description

Technical Field

[0001] This utility model relates to the field of steam blanching device technology, and in particular to an intelligent steam blanching device. Background Technology

[0002] With increasing health awareness and a growing appreciation for high-quality green tea, the market demand for green tea continues to grow. Steam-fired green tea machines can improve the quality of green tea and better meet the market's demand for high-quality green tea, thus having a broad market prospect. Meanwhile, the development of intelligent and automated control technologies will continuously improve the performance and efficiency of steam-fired green tea machines, such as precise temperature and time control and automated feeding and discharging, reducing labor costs, improving production efficiency and tea quality stability, and promoting industrial upgrading. Furthermore, under increasingly stringent environmental policies, steam-fired green tea machines, with their flameless combustion and zero emissions of waste gas and residue, meet green production requirements and will be more widely used and promoted, contributing to the sustainable development of the tea industry. The integration of the tea industry with tourism, culture, and other industries is deepening, and the application of advanced equipment such as steam-fired green tea machines can create modern tea tourism factories, attracting tourists, extending the industrial chain, increasing industrial added value, and expanding development space.

[0003] Traditional blanching equipment is not conducive to dynamic adjustment of steam flow direction and coverage, and lacks real-time temperature and humidity monitoring and intelligent control modules. It can only rely on manual experience for regulation, resulting in large fluctuations in temperature and humidity in the blanching environment. The material is prone to local over-steaming or under-steaming, resulting in poor uniformity and quality stability of the finished product. At the same time, the traditional equipment has a low level of intelligence and requires frequent manual intervention and adjustment, which not only increases labor intensity, but also makes it easy for human error to affect the blanching effect. It is difficult to achieve continuous production, and it is difficult to accurately control the blanching environment to preserve the original nutrients and flavor of the material, resulting in weak market competitiveness of the finished product. Utility Model Content

[0004] To solve the above-mentioned technical problems, this utility model provides an intelligent steam blanching device.

[0005] This utility model is achieved using the following technical solution: an intelligent steam blanching device, comprising a heating box, an inlet pipe fixedly connected to the front of the heating box, an outlet pipe fixedly connected to the front of the heating box, a transmission device fixedly connected to the top of the heating box, and a spiral heating tube fixedly connected inside the heating box, further comprising: An adjustment mechanism, comprising a connecting housing fixedly connected to the top of the heating box, a rotating shaft rotatably connected inside the connecting housing, and a guide plate fixedly connected to the outside of the rotating shaft; The control mechanism includes a temperature and humidity sensor fixedly connected inside the connecting housing, and a temperature and humidity control module fixedly connected to the right side of the connecting housing.

[0006] As a further improvement to the above solution, a barrier shell is fixedly connected to the front of the connecting shell, a limit block is fixedly connected to the front of the connecting shell, and a drive motor is fixedly connected to the right side of the limit block.

[0007] Through the above technical solutions, the barrier shell connected to the front of the outer shell can reduce steam and heat leakage, reduce temperature and humidity loss, and ensure a stable blanching environment; the limit block provides a mounting base for the drive motor, and the drive motor, as the power source of the adjustment mechanism, provides power for the subsequent adjustment of the guide plate angle, which helps to finely control the blanching environment.

[0008] As a further improvement to the above solution, a reciprocating lead screw is fixedly connected to the output end of the drive motor, the reciprocating lead screw is rotatably connected inside the limiting block, and a moving block is threaded onto the external side of the reciprocating lead screw.

[0009] Through the above technical solution, when the reciprocating lead screw at the output end of the drive motor rotates, it drives the moving block with the external threaded sleeve to move back and forth within the limit block, converting the rotational motion of the motor into linear motion, providing driving force for the sliding of the connecting rack, which is the key transmission structure for realizing the adjustment of the guide plate angle, ensuring the stability and efficiency of the adjustment process.

[0010] As a further improvement to the above solution, a connecting rack is fixedly connected inside the movable block, and the connecting rack is slidably connected inside the limiting block.

[0011] Through the above technical solution, the connecting rack inside the moving block slides with the moving block, and the sliding connection within the limiting block ensures the stability and accuracy of the movement. Power is transmitted through the meshing of the rack and gear, enabling the rotating shaft to rotate stably, providing reliable transmission for precise adjustment of the guide plate angle, and improving the accuracy of the blanching environment control.

[0012] As a further improvement to the above solution, a gear is fixedly connected to the outside of the rotating shaft, and the gear meshes with the connecting rack.

[0013] Through the above technical solution, the gear outside the rotating shaft meshes with the connecting rack, converting the linear motion of the connecting rack into the rotational motion of the rotating shaft, driving the guide plate to rotate synchronously to adjust the angle, realizing the dynamic adjustment of the steam flow direction and coverage, avoiding local over-steaming or under-steaming of materials, and improving the uniformity of blanching.

[0014] As a further improvement to the above solution, a hot air furnace is fixedly connected to the back of the heating box, and a transmission pipe is fixedly connected to the top of the hot air furnace.

[0015] Through the above technical solution, the hot air furnace at the back of the heating box can generate hot air, which is delivered to the connecting shell through the transmission pipe at the top. It works in conjunction with steam to regulate the temperature and humidity of the blanching environment. When the temperature and humidity do not meet the standards, it provides supplementary regulation, enhancing the flexibility and precision of environmental control and ensuring the quality of the finished product.

[0016] As a further improvement to the above solution, a fixed outer shell is fixedly connected to the top of the connecting outer shell, and the end of the transmission pipe away from the hot air furnace is fixedly connected to the inside of the fixed outer shell.

[0017] Through the above technical solution, the fixed shell at the top of the connecting shell provides a stable connection point for the transmission pipeline, ensuring that hot air can smoothly enter the connecting shell, so that the hot air and steam can be mixed efficiently, the internal environment can be precisely regulated, and the stability of the blanching environment can be further improved, helping to preserve the nutrition and flavor of the materials.

[0018] Compared with the prior art, the beneficial effects of this utility model are as follows: This invention achieves precise angle adjustment by adjusting the linkage of the drive motor, reciprocating lead screw, connecting rack and gear in the adjustment mechanism, thereby driving the rotating shaft and guide plate. At the same time, the real-time acquisition of environmental data by the temperature and humidity sensor in the control mechanism and the intelligent command output of the temperature and humidity control module drive the dynamic adaptation of steam flow direction, coverage area and hot air replenishment, thereby realizing the fine control of the blanching environment, effectively avoiding the problem of local over-steaming or under-steaming of materials, greatly improving the uniformity of blanching, and ensuring the consistency of finished product quality.

[0019] This invention generates continuous steam through stable heating by a spiral heating tube inside the heating chamber. Combined with the continuous conveying operation of the transmission device, it drives the materials to form an orderly and efficient blanching process within the connecting shell. At the same time, the shell prevents the loss of temperature and humidity, and the inlet and outlet pipes ensure water circulation. All structures work together to form a closed-loop operation, thereby realizing an intelligent and continuous blanching production mode. This not only reduces the labor intensity and error of manual control, but also improves production efficiency. Furthermore, precise environmental control preserves the original nutrients and flavor of the materials, enhancing the market competitiveness of the products. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the overall back structure of this utility model; Figure 3 This is a schematic diagram of the overall right side structure of this utility model; Figure 4 This is a cross-sectional view of the overall structure of this utility model; Figure 5 This is a cross-sectional view of the adjustment mechanism of this utility model; Explanation of key symbols: 1. Heating box; 2. Adjustment mechanism; 3. Control mechanism; 11. Water inlet pipe; 12. Water outlet pipe; 13. Transmission device; 14. Spiral heating tube; 201. Connecting shell; 202. Barrier shell; 203. Limiting block; 204. Drive motor; 205. Reciprocating screw; 206. Moving block; 207. Connecting rack; 208. Rotating shaft; 209. Gear; 2010. Guide plate; 301. Hot air furnace; 302. Transmission pipe; 303. Fixed shell; 304. Temperature and humidity sensor; 305. Temperature and humidity control module. Detailed Implementation

[0021] The present invention will be further described below with reference to the accompanying drawings and specific embodiments. It should be noted that, without conflict, the various embodiments or technical features described below can be arbitrarily combined to form new embodiments. Example:

[0022] Please combine Figure 1-5 This embodiment of an intelligent steam blanching device includes a heating box 1, with a water inlet pipe 11 fixedly connected to the front of the heating box 1, a water outlet pipe 12 fixedly connected to the front of the heating box 1, a transmission device 13 fixedly connected to the top of the heating box 1, and a spiral heating tube 14 fixedly connected inside the heating box 1. It also includes: Adjustment mechanism 2 includes a connecting housing 201 fixedly connected to the top of the heating box 1, a rotating shaft 208 rotatably connected inside the connecting housing 201, and a guide plate 2010 fixedly connected to the outside of the rotating shaft 208. The control mechanism 3 includes a temperature and humidity sensor fixedly connected inside the connecting housing 201. A barrier housing 202 is fixedly connected to the front of the connecting housing 201. A limit block 203 is fixedly connected to the front of the connecting housing 201. A drive motor 204 is fixedly connected to the right side of the limit block 203.

[0023] The output end of the drive motor 204 is fixedly connected to a reciprocating lead screw 205, which is rotatably connected inside the limit block 203. A moving block 206 is threaded onto the outside of the reciprocating lead screw 205.

[0024] The movable block 206 is fixedly connected to a connecting rack 207, which is slidably connected inside the limiting block 203.

[0025] A gear 209 is fixedly connected to the outside of the rotating shaft 208, and the gear 209 meshes with the connecting rack 207.

[0026] The drive motor 204 starts and drives the reciprocating screw 205 to rotate, causing the external moving block 206 to drive the connecting rack 207 to slide within the limiting block 203. Since the connecting rack 207 meshes with the gear 209 outside the rotating shaft 208, the rotating shaft 208 rotates accordingly, thereby allowing the guide plate 2010 to adjust its angle and change the steam flow direction and coverage area.

[0027] A hot air furnace 301 is fixedly connected to the back of the heating box 1, and a transmission pipe 302 is fixedly connected to the top of the hot air furnace 301.

[0028] A fixed housing 303 is fixedly connected to the top of the connecting housing 201, and the end of the transmission pipe 302 away from the hot air furnace 301 is fixedly connected to the inside of the fixed housing 303.

[0029] The temperature and humidity control module 305 can also control the operation of the hot air furnace 301. Hot air enters the connecting shell 201 through the transmission pipe 302 and the fixed shell 303, and works with steam to regulate the environment. The blocking shell 202 reduces heat and steam leakage.

[0030] The implementation principle of the intelligent steam blanching device in this embodiment is as follows: When the intelligent steam blanching device is working, the spiral heating tube 14 in the heating box 1 heats the internal water to generate steam. The steam acts on the material on the conveying device 13 through the connecting shell 201 connected to the top of the heating box 1. At the same time, the temperature and humidity sensor 304 in the control mechanism 3 monitors the temperature and humidity inside the connecting shell 201 in real time and transmits the data to the temperature and humidity control module 305. When it is necessary to adjust the steam distribution or temperature, the adjustment mechanism 2 starts to operate: the drive motor 204 starts and drives the reciprocating screw 205 to rotate, so that the moving block 206 sleeved on the outside moves... The moving connecting rack 207 slides within the limiting block 203. Since the connecting rack 207 meshes with the gear 209 outside the rotating shaft 208, the rotating shaft 208 rotates accordingly, thereby allowing the guide plate 2010 to adjust its angle and change the steam flow direction and coverage. If the temperature and humidity do not meet the standards, the temperature and humidity control module 305 can also control the hot air furnace 301 to work. Hot air enters the connecting shell 201 through the transmission pipe 302 and the fixed shell 303, and works with the steam to regulate the environment. The blocking shell 202 reduces heat and steam leakage. In this process, the various mechanisms work together to accurately control the blanching environment and effectively improve the uniformity and quality stability of the blanching of materials. In addition, the water inlet pipe 11 and water outlet pipe 12 can conveniently replenish or discharge water to the heating box 1, ensuring continuous and stable steam generation. The transmission device 13 continuously transports materials, so that the materials are evenly steamed in the controlled environment inside the connecting shell 201. Combined with the angle adjustment of the guide plate 2010 and the supplementation and adjustment of hot air, it further ensures that each batch of materials can be under suitable blanching conditions. This multi-structure working method not only improves the intelligence level of the blanching device, but also reduces the need for manual intervention, significantly improving production efficiency and the consistency of material blanching.

[0031] The above embodiments are merely preferred embodiments of this utility model and should not be construed as limiting the scope of protection of this utility model. Any non-substantial changes and substitutions made by those skilled in the art based on this utility model shall fall within the scope of protection claimed by this utility model.

Claims

1. An intelligent steam blanching device, comprising a heating box (1), wherein a water inlet pipe (11) is fixedly connected to the front of the heating box (1), a water outlet pipe (12) is fixedly connected to the front of the heating box (1), a transmission device (13) is fixedly connected to the top of the heating box (1), and a spiral heating tube (14) is fixedly connected inside the heating box (1), characterized in that, Also includes: Adjustment mechanism (2), the adjustment mechanism (2) includes a connecting shell (201) fixedly connected to the top of the heating box (1), a rotating shaft (208) is rotatably connected inside the connecting shell (201), and a guide plate (2010) is fixedly connected to the outside of the rotating shaft (208). The control mechanism (3) includes a temperature and humidity sensor (304) fixedly connected inside the connecting housing (201), and a temperature and humidity control module (305) fixedly connected to the right side of the connecting housing (201).

2. The intelligent steam blanching device as described in claim 1, characterized in that: A barrier shell (202) is fixedly connected to the front of the connecting shell (201), a limit block (203) is fixedly connected to the front of the connecting shell (201), and a drive motor (204) is fixedly connected to the right side of the limit block (203).

3. The intelligent steam blanching device as described in claim 2, characterized in that: The output end of the drive motor (204) is fixedly connected to a reciprocating lead screw (205), which is rotatably connected inside the limiting block (203). The reciprocating lead screw (205) is threaded with a moving block (206) on its external side.

4. The intelligent steam blanching device as described in claim 3, characterized in that: The movable block (206) is fixedly connected to a connecting rack (207), which is slidably connected to the inside of the limiting block (203).

5. The intelligent steam blanching device as described in claim 4, characterized in that: A gear (209) is fixedly connected to the outside of the rotating shaft (208), and the gear (209) meshes with the connecting rack (207).

6. The intelligent steam blanching device as described in claim 1, characterized in that: A hot air furnace (301) is fixedly connected to the back of the heating box (1), and a transmission pipe (302) is fixedly connected to the top of the hot air furnace (301).

7. The intelligent steam blanching device as described in claim 6, characterized in that: The top of the connecting shell (201) is fixedly connected to the fixed shell (303), and the end of the transmission pipe (302) away from the hot air furnace (301) is fixedly connected to the inside of the fixed shell (303).

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