Vertical sugarcane peeling machine
Patent Information
- Application Number
- CN202522490235.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-24
- Publication Date
- 2026-10-09
- Estimated Expiration
- 2035-11-24
AI Technical Summary
然而,现有削皮设备在实际应用中仍存在明显不足
[0014]本实用新型实施例的有益效果为:该立式甘蔗削皮机,包括安装架,所述安装架的上部设置有夹紧装置,所述安装架的中部设置有削皮组件,所述安装架的侧壁上设置用于带动削皮组件进行纵向移动的升降装置,利用削皮组件对甘蔗进行削皮作业,然后通过对甘蔗进行转动后再对其他位置进行削皮作业,与传统设备相比只需要人工对甘蔗进行固定后即可完成削皮作业,减少了人工干预,提升作业效率,同时减少对去皮后甘蔗被污染的风险。
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Figure CN224819486U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of fruit peeling equipment, specifically to a vertical sugarcane peeling machine. Background Technology
[0002] In the sugarcane processing and consumption process, peeling is an essential preliminary step. The quality and efficiency of peeling directly affect the smoothness of subsequent processing, product quality, and consumer experience.
[0003] Traditional sugarcane peeling is primarily done manually, with operators using knives to peel the sugarcane. This method has several inherent drawbacks. Firstly, manual peeling is extremely inefficient. The operator's speed is limited by individual factors such as physical strength and skill level, making it difficult to meet the batch processing demands of large-scale processing scenarios. Especially in high-frequency operation scenarios like sugar mills and fruit wholesale markets, manual peeling has become a bottleneck restricting production efficiency. Secondly, manual peeling suffers from poor quality consistency. Different operators have varying degrees of control over peeling force and angle, easily leading to uneven peeling. This results in either excessive peel residue leading to sugar waste or over-peeling damaging the sugarcane flesh. Furthermore, the knives used in manual operation pose a safety hazard, such as cuts to the operator, making it difficult to guarantee operational safety.
[0004] To address the drawbacks of manual peeling, sugarcane peeling equipment has gradually emerged on the market, replacing manual operation to some extent. However, existing peeling equipment still has significant shortcomings in practical applications. Some equipment has a complex structural design, requiring continuous intervention from the operator during the peeling process, such as frequently adjusting the position and angle of the sugarcane or assisting in rotating it. This not only fails to effectively reduce the intensity of manual labor but also places higher demands on the operator's skill level. Other equipment uses a fixed peeling structure, which can only peel local areas of the sugarcane, failing to achieve all-round peeling. This requires multiple manual adjustments to the sugarcane's fixed position to complete the overall peeling, resulting in a cumbersome workflow and limited efficiency improvement. Utility Model Content
[0005] To address the aforementioned problems, this utility model provides a vertical sugarcane peeling machine. It utilizes a peeling component to peel sugarcane, and then rotates the sugarcane to peel other parts. Compared to traditional equipment, the peeling operation can be completed simply by manually fixing the sugarcane, reducing manual intervention, improving work efficiency, and reducing the risk of contamination of the peeled sugarcane.
[0006] To achieve the above objectives, this utility model embodiment adopts the following technical solution: a vertical sugarcane peeling machine includes a mounting frame, a clamping device on the upper part of the mounting frame, a peeling component in the middle of the mounting frame, a lifting device on the side wall of the mounting frame for driving the peeling component to move longitudinally, the peeling component includes a mounting plate, a clearance hole in the middle of the mounting plate, peeling blades on both sides of the clearance hole, and a telescopic device on the mounting plate for driving the peeling blades to move laterally.
[0007] As a further improvement to the above technical solution: The clamping device adopts a three-jaw chuck, and a rotating shaft is provided on the upper part of the three-jaw chuck. A drive motor is provided on the upper end of the rotating shaft.
[0008] The telescopic device includes a lead screw with forward and reverse threads on its side wall, two symmetrically distributed movable seats on the lead screw, and a drive motor at one end of the lead screw.
[0009] Each of the movable seats is provided with a sliding seat, and the sliding seat is provided with a positioning bracket for mounting a peeler. The mounting plate is provided with a guide plate that cooperates with the sliding seat.
[0010] The positioning bracket includes an L-shaped connecting plate and a fixing plate, with the peeler located on the fixing plate and a guide post provided at the lower part of the fixing plate.
[0011] The lifting device includes a lifting belt, and the lifting belt is provided with a positioning seat that is connected to the mounting plate.
[0012] A first guide rail is provided on one side of the lifting belt, and a guide seat that cooperates with the first guide rail is provided on the positioning seat.
[0013] The mounting bracket has a storage opening on its front end, and second guide rails are provided on both sides of the storage opening. The mounting plate has sliders on both sides that cooperate with the second guide rails.
[0014] The beneficial effects of this utility model embodiment are as follows: The vertical sugarcane peeling machine includes a mounting frame, a clamping device is provided on the upper part of the mounting frame, a peeling component is provided in the middle of the mounting frame, and a lifting device is provided on the side wall of the mounting frame for driving the peeling component to move longitudinally. The peeling component is used to peel the sugarcane, and then the sugarcane is rotated to peel other parts. Compared with traditional equipment, only manual fixation of the sugarcane is required to complete the peeling operation, reducing manual intervention, improving work efficiency, and reducing the risk of contamination of the peeled sugarcane. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a top view of the present invention; Figure 3 This is a schematic diagram of the peeling component in this utility model; Figure 4 This is a schematic diagram of the positioning bracket in this utility model.
[0016] In the diagram: 1. Mounting bracket; 2. Mounting plate; 3. Clearance hole; 4. Peeling knife; 5. Three-jaw chuck; 6. Rotary shaft; 7. Drive motor one; 8. Lead screw; 9. Forward and reverse thread; 10. Moving seat; 11. Drive motor two; 12. Sliding seat; 13. Positioning bracket; 14. Guide plate; 15. Connecting plate; 16. Fixing plate; 17. Guide column; 18. Lifting belt; 19. Positioning seat; 20. First guide rail; 21. Guide seat; 22. Storage opening; 23. Second guide rail; 24. Slider. Detailed Implementation
[0017] Preferred embodiments of the present invention will now be described with reference to the accompanying drawings. Those skilled in the art should understand that these embodiments are merely illustrative of the technical principles of the present invention and are not intended to limit the scope of protection of the present invention.
[0018] like Figure 1-4 As shown, the vertical sugarcane peeling machine of this embodiment includes a mounting frame 1. The upper part of the mounting frame 1 is equipped with a clamping device for fixing the sugarcane to be peeled. The middle part is provided with a peeling component for cutting and peeling the outer skin of the sugarcane. The side wall is provided with a lifting device for driving the peeling component to move up and down longitudinally to accommodate sugarcane of different lengths. At the same time, the front end of the mounting frame 1 is provided with a storage opening 22 for easy sugarcane placement and removal. The two sides of the storage opening 22 are provided with second guide rails 23, which cooperate with the sliding structure of the peeling component to ensure the stability of movement.
[0019] The clamping device uses a three-jaw chuck 5, with a rotating shaft 6 fixedly connected to its upper part. The upper end of the rotating shaft 6 is connected to a drive motor 7 via a belt pulley. The drive motor 7 drives the rotating shaft 6 to rotate, which in turn drives the three-jaw chuck 5 to rotate. This allows the sugarcane to change its contact surface with the peeling component during the peeling process, ultimately completing the peeling work. The peeling component is mounted on a mounting plate 2. The mounting plate 2 has a clearance hole 3 in the middle to avoid the sugarcane body. Peeling blades 4 are symmetrically arranged on both sides of the clearance hole 3. The mounting plate 2 is also equipped with a telescopic device to drive the two peeling blades 4 to move laterally relative to each other or towards each other, thereby adjusting the distance between the peeling blades 4 and the sugarcane surface to accommodate sugarcane of different diameters. Slider 24 is provided on both sides of the mounting plate 2. The slider 24 slides with the second guide rail 23 on both sides of the loading port 22 of the mounting frame 1, which can effectively ensure the guiding accuracy when the peeling component moves longitudinally. Each peeling knife 4 is installed on the execution end of the telescopic device through the positioning bracket 13. The positioning bracket 13 is composed of a connecting plate 15 and a fixing plate 16 distributed in an L shape. The peeling knife 4 is fixed on the fixing plate 16. The lower part of the fixing plate 16 is provided with a guide post 17, which can further improve the stability of the peeling knife 4 when it moves.
[0020] The telescopic device includes a lead screw 8, with reversible threads 9 machined on its side wall. Two symmetrically distributed movable seats 10 are fitted onto the lead screw 8, and each movable seat 10 is adapted to the reversible threads 9. One end of the lead screw 8 is connected to a second drive motor 11. By driving the lead screw 8 to rotate in both directions via the second drive motor 11, the two movable seats 10 can be driven to move synchronously relative to each other or towards each other. A sliding seat 12 is fixedly connected to each movable seat 10. The connecting plate 15 of the positioning bracket 13 is fixedly connected to the sliding seat 12. At the same time, a guide plate 14 is provided on the mounting plate 2. The sliding seat 12 and the guide plate 14 slide together to guide the lateral movement of the movable seat 10 and prevent deviation.
[0021] The lifting device includes a lifting belt 18, on which a positioning seat 19 is fixedly mounted. The positioning seat 19 is fixedly connected to the mounting plate 2 of the peeling assembly. The lifting belt 18 drives the positioning seat 19 to move up and down, thereby driving the entire peeling assembly to lift vertically. To ensure the smoothness and guiding accuracy of the lifting process, a first guide rail 20 is provided on one side of the lifting belt 18, and a guide seat 21 is mounted on the positioning seat 19. The guide seat 21 slides with the first guide rail 20 to form a stable guiding structure.
[0022] The working principle / assembly process of this solution is as follows: First, the sugarcane is fixed on the three-jaw chuck 5, with the lower end passing through the clearance hole 3 to maintain a vertical state. After the fixing is completed, the equipment is started. The two moving seats 10 are driven by the second drive motor 11 and come closer to each other to contact the sugarcane peel. Then, under the action of the lifting belt 18, the mounting plate 2 is driven to move downward along the height direction of the mounting frame 1. After completing one peeling task, the second drive motor 11 flips over, and the two peeling blades 4 are reset. The lifting belt 18 then drives the mounting plate 2 to move up to the top. At this time, the first drive motor 7 drives the three-jaw chuck 5 to rotate and the peeling blades 4 to retract inward to perform the second peeling operation. This process is repeated until the peeling operation is completed.
[0023] It should be noted that in the description of this utility model, terms such as "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," which indicate direction or positional relationships, are based on the direction or positional relationships shown in the accompanying drawings. These are used merely for ease of description and do not indicate or imply that the device or element must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0024] Furthermore, it should be noted that, in the description of this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0025] The term "comprising" or any other similar term is intended to cover non-exclusive inclusion, such that a process, article, or apparatus / device that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to those processes, articles, or apparatus / devices.
[0026] The technical solution of this utility model has been described in conjunction with the preferred embodiments shown in the accompanying drawings. However, it will be readily understood by those skilled in the art that the protection scope of this utility model is obviously not limited to these specific embodiments. Without departing from the principle of this utility model, those skilled in the art can make equivalent changes or substitutions to the relevant technical features, and the technical solutions after these changes or substitutions will all fall within the protection scope of this utility model.
Claims
1. A vertical sugarcane peeling machine, comprising a mounting frame (1), characterized in that: The upper part of the mounting frame (1) is provided with a clamping device, the middle part of the mounting frame (1) is provided with a peeling component, and the side wall of the mounting frame (1) is provided with a lifting device for driving the peeling component to move longitudinally. The peeling assembly includes a mounting plate (2), a clearance hole (3) is provided in the middle of the mounting plate (2), and peeling blades (4) are provided on both sides of the clearance hole (3). The mounting plate (2) is provided with a telescopic device for driving the peeling blades (4) to make lateral displacement.
2. The vertical sugarcane peeling machine according to claim 1, characterized in that: The clamping device adopts a three-jaw chuck (5), and a rotating shaft (6) is provided on the upper part of the three-jaw chuck (5). A drive motor (7) is provided on the upper end of the rotating shaft (6).
3. The vertical sugarcane peeling machine according to claim 1, characterized in that: The telescopic device includes a lead screw (8), the side wall of which is provided with a forward and reverse screw thread (9), and two symmetrically distributed movable seats (10) are provided on the lead screw (8). One end of the lead screw (8) is provided with a drive motor (11).
4. The vertical sugarcane peeling machine according to claim 3, characterized in that: Each of the movable seats (10) is provided with a sliding seat (12), and the sliding seat (12) is provided with a positioning bracket (13) for mounting the peeler (4). The mounting plate (2) is provided with a guide plate (14) that cooperates with the sliding seat (12).
5. The vertical sugarcane peeling machine according to claim 4, characterized in that: The positioning bracket (13) includes a connecting plate (15) and a fixing plate (16) arranged in an L-shape. The peeler (4) is located on the fixing plate (16), and a guide post (17) is provided at the lower part of the fixing plate (16).
6. The vertical sugarcane peeling machine according to claim 1, characterized in that: The lifting device includes a lifting belt (18), on which a positioning seat (19) connected to the mounting plate (2) is provided.
7. The vertical sugarcane peeling machine according to claim 6, characterized in that: A first guide rail (20) is provided on one side of the lifting belt (18), and a guide seat (21) is provided on the positioning seat (19) to cooperate with the first guide rail (20).
8. The vertical sugarcane peeling machine according to claim 7, characterized in that: The mounting bracket (1) has a storage opening (22) on its front end face. The storage opening (22) has a second guide rail (23) on both sides. The mounting plate (2) has a slider (24) on both sides that works with the second guide rail (23).