A full-automatic soybean milk making device

Abstract

The utility model discloses a kind of full-automatic point paste equipment for bean products, the utility model relates to point paste equipment technical field.It includes point paste jar main body, installation mechanism for the full-automatic point paste processing of bean products is provided on the point paste jar main body, installation mechanism includes: feed assembly, the utility model starts second motor, its output end drives first gear rotation, because first gear and the second gear of the fixed second gear meshing of intercommunication pipe outer wall rotation, second gear rotates with first gear, in turn drive intercommunication pipe on point paste jar main body upper end penetration rotation, the synchronous rotation of cavity shell fixed in intercommunication pipe lower end, brine into intercommunication pipe flows into cavity shell, and is evenly distributed to the soybean milk in point paste jar main body by its lower end surface evenly distributed discharge hole Evenly spray, avoid local brine concentration too high or too low, so that brine can evenly be dispersed into soybean milk, improve the uniformity of point paste, be conducive to the forming and quality stability of bean products.

Description

Technical Field

[0001] This utility model relates to the field of coagulation equipment technology, specifically a fully automatic coagulation equipment for soybean products. Background Technology

[0002] The coagulation process is the chemical reaction between soy milk and a coagulant during soy product processing. A specific amount of soy milk is coagulated using the optimal amount of coagulant. Then, process parameters such as soy milk concentration, brine concentration, soy milk-brine ratio, stirring method, and coagulation temperature are carefully controlled to complete the coagulation process.

[0003] Reference patent (Publication No.: CN212852386U; Publication Date: 2021-04-02) discloses a coagulation device for soybean product production, relating to the field of soybean product processing. This utility model includes a storage tank for storing soybean milk, a brine tank for storing brine, and a coagulation tank for coagulation treatment. The storage tank and the coagulation tank are connected via a pipe with a valve. The top of the coagulation tank is connected to a regulating device for adjusting and dispersing the brine, and the top of the regulating device is connected to the brine tank via a pipe with a valve. Through the cooperation of the diversion mechanism and the regulating components, the diversity of the brine's action area and the adjustability of the flow rate are achieved. It features a simple structure and convenient operation.

[0004] Based on the aforementioned patent, in traditional coagulation equipment, the method of adding brine is often quite simple, usually involving manual or simple pipe injection of brine directly into the soy milk. This method makes it difficult to ensure that the brine is evenly dispersed in the soy milk, easily leading to situations where the local brine concentration is too high or too low. When the local brine concentration is too high, the protein in the soy milk will coagulate too quickly, forming large particles, affecting the taste and texture of the soy products. Conversely, when the local brine concentration is too low, the soy milk will not coagulate completely, resulting in the soy products failing to form or forming poorly. Furthermore, various impurities, such as bean skins, bean dregs, and sand, may be mixed into the raw materials during the production process. If these impurities are not effectively filtered, they will seriously affect the quality and taste of the soy products. Therefore, this utility model provides a fully automatic coagulation equipment for soy products. Utility Model Content

[0005] To address the shortcomings of existing technologies, this utility model provides a fully automatic coagulation device for soy products. It solves the problem that in traditional coagulation equipment, the addition of brine is often simple, typically involving manual or simple pipe-based injection of brine into the soy milk. This method makes it difficult to ensure uniform dispersion of the brine, easily leading to localized excessively high or low brine concentrations. When the local brine concentration is too high, the protein in the soy milk coagulates too quickly, forming large particles that affect the taste and texture of the soy products. Conversely, when the local brine concentration is too low, the soy milk coagulates incompletely, resulting in soy products that fail to solidify or form poorly.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a fully automatic coagulation device for soybean products, comprising a coagulation tank body, wherein the coagulation tank body is provided with an installation mechanism for fully automatic coagulation processing of soybean products, the installation mechanism comprising: The feeding assembly includes a connecting pipe that is rotatably connected to the upper end of the slurry tank body. A gear assembly is provided on the outer wall of the connecting pipe. A cavity shell is fixed to the lower end of the connecting pipe. Discharge holes are evenly distributed on the lower end face of the cavity shell. A stirring bracket is fixed to the lower end face of the cavity shell. A scraper bracket is fixed to the outer wall of the stirring bracket. An annular pipe is fixed to the inner wall of the slurry tank body. Nozzles are evenly distributed on the lower end face of the annular pipe. The filtration assembly includes a second conduit fixed to the upper end face of the slurry tank body, a filter housing fixed to one end of the second conduit, a cover connected to the upper end of the filter housing by an installation assembly, a pair of filter screen supports fixed to the lower end of the cover, a filter screen body fixed to the inner wall of the filter screen supports, and a cam body disposed between the pair of filter screen supports.

[0007] Preferably, the upper end of the connecting pipe is provided with a first conduit, and one end of the first conduit is provided with a brine tank body mounted by a bracket, and the first conduit is rotatably connected to the connecting pipe.

[0008] Preferably, the gear assembly includes a second motor disposed on the upper end face of the slurry tank body, the output end of the second motor extending into the interior of the slurry tank body and a first gear disposed thereon, a second gear fixed to the outer wall of the connecting pipe, the first gear and the second gear being meshed together, and a protective shell disposed on the outer side of the gear assembly, and the protective shell being fixedly connected to the slurry tank body.

[0009] Preferably, a connecting pipe is fixed inside the annular tube, and the connecting pipe extends to the outside of the slurry tank body.

[0010] Preferably, the installation assembly includes a storage tank body mounted on a bracket at the other end of the filter housing, a cover fitted to the upper end of the filter housing, and bolts on both sides of the cover, which are detachably connected to the filter housing.

[0011] Preferably, a first motor is provided at the lower end of the filter housing, and the output end of the first motor extends into the interior of the filter housing and is provided with a drive shaft. A cam body is fixed to the outer wall of the drive shaft, and the cam body is located between two sets of filter screen supports. Beneficial effects

[0012] This invention provides a fully automatic coagulation device for soybean products. Compared with the prior art, it has the following advantages: Firstly, this invention starts the second motor, whose output drives the first gear to rotate. Because the first gear meshes with the second gear fixed to the outer wall of the connecting pipe, the second gear rotates with the first gear, thereby driving the connecting pipe to rotate through the upper part of the coagulation tank. The hollow outer shell fixed to the lower end of the connecting pipe rotates synchronously. The brine entering the connecting pipe flows into the hollow outer shell and is evenly sprayed into the soy milk inside the coagulation tank through the evenly distributed discharge holes on its lower end face. This avoids localized excessively high or low brine concentrations, ensuring that the brine is evenly dispersed in the soy milk, thus improving the coagulation efficiency. The uniformity of the mixture is beneficial to the shaping and quality stability of soy products. The setting of the stirring support and scraper support can not only fully stir the soy milk and brine, but also prevent the materials from sticking to the inner wall, reducing material waste and the difficulty of cleaning the equipment. At the same time, it ensures the smooth progress of the coagulation process. After the coagulation operation is completed, the water pipe is connected to the external water pipe through the connecting pipe fixed inside the annular pipe and extending to the outside of the coagulation tank body. After the water flows into the annular pipe, it is sprayed out through the nozzles evenly distributed on its lower end face to flush the inner wall of the coagulation tank body in all directions, completing the cleaning operation.

[0013] Secondly, the soy milk of this invention first undergoes preliminary filtration through the first filter body to remove larger impurities and particles. The soy milk that has undergone preliminary filtration then enters the second filter body for secondary filtration to further remove fine impurities. Simultaneously, the first motor starts, driving the drive shaft and cam body to rotate. The cam body periodically strikes the filter screen on the filter screen support, causing the filter screen to vibrate, preventing impurities from clogging the filter screen and improving filtration efficiency. The soy milk, after two filtrations, enters the coagulation tank through the second conduit for subsequent coagulation processing. The filter screens in the two sets of filter screen supports adopt a design with progressively smaller filter holes, achieving multi-stage filtration of the soy milk raw materials. First, large particles of impurities are removed, and then fine impurities are filtered, which can minimize the impurity content in the raw materials. Pure raw materials can prevent impurities from affecting the coagulation effect of soy milk and reduce the "residue" phenomenon in soy products. At the same time, the periodic impact of the cam body on the filter screen support causes the filter screen to vibrate, which can shake off the impurities attached to the filter holes in time, avoiding the decrease in filtration speed caused by filter screen clogging. Compared with traditional static filters, it can maintain a stable filtration efficiency for a long time, reduce downtime caused by frequent filter screen cleaning, and improve the overall production continuity. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the internal structure of the protective shell of this utility model; Figure 3 This is a schematic diagram of the cavity shell structure of this utility model; Figure 4 This is a schematic diagram of the filter housing structure of this utility model.

[0015] In the diagram: 1. Main body of the slurry tank; 2. First conduit; 201. Main body of the brine tank; 3. Second conduit; 4. Filter housing; 401. Cover; 402. Bolt; 403. Filter screen support; 404. Filter screen body; 405. First motor; 406. Drive shaft; 407. Cam body; 5. Main body of the storage tank; 6. Second motor; 601. First gear; 602. Connecting pipe; 603. Second gear; 604. Protective housing; 605. Cavity housing; 606. Discharge hole; 7. Stirring support; 701. Scraper support; 8. Annular pipe; 801. Nozzle; 802. Connecting pipe. Detailed Implementation

[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0017] Please see Figures 1-4 This utility model provides a technical solution: a fully automatic coagulation device for soybean products, including a coagulation tank body 1, and an installation mechanism for fully automatic coagulation processing of soybean products is provided on the coagulation tank body 1. The installation mechanism includes: The feeding assembly includes a connecting pipe 602 that is rotatably connected to the upper end of the slurry tank body 1. A gear assembly is provided on the outer wall of the connecting pipe 602. A cavity shell 605 is fixed to the lower end of the connecting pipe 602. Discharge holes 606 are evenly distributed on the lower end face of the cavity shell 605. A stirring bracket 7 is fixed to the lower end face of the cavity shell 605. A scraper bracket 701 is fixed to the outer wall of the stirring bracket 7. An annular pipe 8 is fixed to the inner wall of the slurry tank body 1. Nozzles 801 are evenly distributed on the lower end face of the annular pipe 8. The filter assembly includes a second conduit 3 fixed to the upper end face of the slurry tank body 1, a filter housing 4 fixed to one end of the second conduit 3, a cover 401 connected to the upper end of the filter housing 4 by an installation assembly, a pair of filter screen supports 403 fixed to the lower end of the cover 401, a filter screen body 404 fixed to the inner wall of the filter screen support 403, and a cam body 407 disposed between the pair of filter screen supports 403.

[0018] In a preferred embodiment, a first conduit 2 is provided at the upper end of the connecting pipe 602, and a brine tank body 201 mounted on a bracket is provided at one end of the first conduit 2. The first conduit 2 is rotatably connected to the connecting pipe 602. The gear assembly includes a second motor 6 provided on the upper surface of the slurry tank body 1. The output end of the second motor 6 extends into the interior of the slurry tank body 1 and is provided with a first gear 601. A second gear 603 is fixed to the outer wall of the connecting pipe 602. The first gear 601 and the second gear 603 are meshed together. A protective shell 604 is provided on the outer side of the gear assembly, and the protective shell 604 is fixedly connected to the slurry tank body 1. The brine in the brine tank body 201 is transported to the connecting pipe 602 through the first conduit 2. Since the first conduit 2 is rotatably connected to the connecting pipe 602, it does not affect the subsequent rotation of the connecting pipe 602.

[0019] Furthermore, the second motor 6 is started, and its output end drives the first gear 601 to rotate. Since the first gear 601 meshes with the second gear 603 fixed on the outer wall of the connecting pipe 602, the second gear 603 rotates with the first gear 601, thereby driving the connecting pipe 602 to rotate through the upper end of the coagulation tank body 1. The hollow shell 605 fixed at the lower end of the connecting pipe 602 rotates synchronously. The brine entering the connecting pipe 602 flows into the hollow shell 605 and is evenly sprayed into the soy milk in the coagulation tank body 1 through the evenly distributed discharge holes 606 on its lower end face, so as to avoid the local brine concentration being too high or too low.

[0020] When the hollow outer shell 605 rotates, it drives the stirring bracket 7 and the scraper bracket 701 to rotate. The stirring bracket 7 stirs the soy milk and brine in the main body 1 of the slurry tank to promote mixing. The scraper bracket 701 scrapes the inner wall of the main body 1 of the slurry tank to prevent the material from adhering.

[0021] In a preferred embodiment, a connecting pipe 802 is fixed inside the annular pipe 8. The connecting pipe 802 extends to the outside of the grouting tank body 1. The connecting pipe 802 is used to connect to an external water pipe. The inner wall is flushed through the nozzle 801. After the grouting operation is completed, the water pipe is connected to the external water pipe through the connecting pipe 802 fixed inside the annular pipe 8 and extending to the outside of the grouting tank body 1. After the water flows into the annular pipe 8, it is sprayed out through the nozzles 801 evenly distributed on its lower end face to flush the inner wall of the grouting tank body 1 in all directions and complete the cleaning operation. The nozzles 801 are aimed at the inner wall of the grouting tank body 1.

[0022] In a preferred embodiment, the mounting assembly includes a storage tank body 5 mounted on a bracket at the other end of a filter housing 4. A cover 401 is fitted to the upper end of the filter housing 4, and bolts 402 are provided on both sides of the cover 401, with the bolts 402 detachably connected to the filter housing 4. A first motor 405 is provided at the lower end of the filter housing 4, and a drive shaft 406 is provided inside the filter housing 4 at the output end of the first motor 405. A cam body 407 is fixed to the outer wall of the drive shaft 406, and the cam body 407 is located between two sets of filter screen supports 403. The filter holes of the filter bodies 404 in the two sets of filter screen supports 403 decrease in size sequentially. The raw materials enter the filter housing 4 through the pipe from the storage tank body 5. The soy milk first undergoes preliminary filtration through the first filter body 404 to remove larger impurities and particles. The soy milk after preliminary filtration then enters the second filter body 404 for secondary filtration to further remove fine impurities. At the same time, the first motor 405 starts, driving the drive shaft 406 and the cam body 407 to rotate. The cam body 407 periodically strikes the filter on the filter support 403, causing the filter body 404 to vibrate, preventing impurities from clogging the filter and improving filtration efficiency. The soy milk after two filtrations enters the coagulation tank body 1 through the second conduit 3 for subsequent coagulation processing.

[0023] When it is necessary to clean or replace the filter body 404, loosen the bolt 402 and remove the cover 401 to operate the filter body 404.

[0024] The second motor model can be YS-5614, and the first motor model can be 6IK120RGN-CF.

[0025] Furthermore, any content not described in detail in this specification is existing technology known to those skilled in the art.

[0026] During operation, the soybean milk raw material in the main body 5 of the storage tank is transported to the filter shell 4 through the pipeline. The cover 401 is tightly fitted to the filter shell 4 by bolts 402 on both sides to ensure a seal. The raw material first flows through the filter body 404 in the first set of filter support 403 at the lower end of the cover 401 to complete the initial filtration of large particles of impurities. Then it flows through the filter body 404 in the second set of filter support 403 for secondary filtration to remove fine impurities. Simultaneously, the first motor 405 at the lower end of the filter housing 4 is activated, and its output end drives the drive shaft 406 extending into the interior to rotate. The cam body 407 on the outer wall of the drive shaft 406 rotates synchronously, periodically impacting the filter screen support 403 to vibrate the filter screen body 404, preventing impurities from clogging and improving filtration efficiency. The filtered pure soy milk is transported to the soy milk tank body 1 through the second conduit 3. When it is necessary to clean or replace the filter screen body 404, simply loosen the bolt 402 and remove the cover 401. Subsequently, the feeding assembly process is initiated. The brine in the brine tank body 201 is transported through the first conduit 2 to the connecting pipe 602, which is rotatably connected to the upper end of the coagulation tank body 1. The second motor 6 on the upper end face of the coagulation tank body 1 is started, and the first gear 601, whose output end extends into the interior, rotates. The second gear 603, which is fixed to the outer wall of the connecting pipe 602, drives the connecting pipe 602 to rotate. The hollow shell 605, which is fixed to the lower end of the connecting pipe 602, rotates synchronously. After the brine flows into the hollow shell 605, it flows into the soy milk in the coagulation tank body 1 through the evenly distributed discharge holes 606 on the lower end face. Evenly sprayed; when the hollow outer shell 605 rotates, the stirring bracket 7 fixed on its lower end face stirs the mixture of soy milk and brine in the main body 1 of the slurry tank to promote fusion. The scraper bracket 701 fixed on the outer wall of the stirring bracket 7 rotates against the inner wall of the main body 1 of the slurry tank to scrape off the attached raw material and prevent it from sticking to the wall and solidifying. After the slurry operation is completed, the water pipe is connected to the external water pipe through the connecting pipe 802 extending from the inside to the outside of the annular pipe 8 fixed on the inner wall of the main body 1 of the slurry tank. After the water flows into the annular pipe 8, it is sprayed out through the nozzles 801 evenly distributed on the lower end face to clean the inner wall of the main body 1 of the slurry tank in all directions.

[0027] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0028] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A fully automatic coagulation device for soybean products, comprising a coagulation tank body (1), characterized in that: The main body (1) of the coagulation tank is equipped with an installation mechanism for fully automatic coagulation processing of soybean products. The installation mechanism includes: The feeding assembly includes a connecting pipe (602) that is rotatably connected to the upper end of the main body (1) of the slurry tank. A gear assembly is provided on the outer wall of the connecting pipe (602). A cavity shell (605) is fixed at the lower end of the connecting pipe (602). Discharge holes (606) are evenly distributed on the lower end face of the cavity shell (605). A stirring bracket (7) is fixed on the lower end face of the cavity shell (605). A scraper bracket (701) is fixed on the outer wall of the stirring bracket (7). An annular pipe (8) is fixed on the inner wall of the main body (1) of the slurry tank. Nozzles (801) are evenly distributed on the lower end face of the annular pipe (8). The filter assembly includes a second conduit (3) fixed to the upper end face of the slurry tank body (1), a filter housing (4) fixed to one end of the second conduit (3), a cover (401) connected by an installation assembly at the upper end of the filter housing (4), a pair of filter screen supports (403) fixed to the lower end of the cover (401), a filter screen body (404) fixed to the inner wall of the filter screen support (403), and a cam body (407) provided between the pair of filter screen supports (403).

2. The fully automatic coagulation equipment for soybean products according to claim 1, characterized in that: The upper end of the connecting pipe (602) is provided with a first conduit (2), and one end of the first conduit (2) is provided with a brine tank body (201) mounted by a bracket. The first conduit (2) and the connecting pipe (602) are rotatably connected.

3. The fully automatic coagulation equipment for soybean products according to claim 1, characterized in that: The gear assembly includes a second motor (6) disposed on the upper end face of the slurry tank body (1), the output end of the second motor (6) extends into the interior of the slurry tank body (1) and a first gear (601) is disposed thereon, and a second gear (603) is fixed to the outer wall of the connecting pipe (602), the first gear (601) and the second gear (603) are meshed together, and a protective shell (604) is disposed on the outer side of the gear assembly, and the protective shell (604) is fixedly connected to the slurry tank body (1).

4. The fully automatic coagulation equipment for soybean products according to claim 1, characterized in that: The annular tube (8) has a connecting tube (802) fixed inside, and the connecting tube (802) extends to the outside of the slurry tank body (1).

5. The fully automatic coagulation equipment for soybean products according to claim 1, characterized in that: The installation assembly includes a filter housing (4) with a storage tank body (5) mounted on a bracket at the other end. The cover (401) is attached to the upper end of the filter housing (4). Bolts (402) are provided on both sides of the cover (401), and the bolts (402) are detachably connected to the filter housing (4).

6. The fully automatic coagulation equipment for soybean products according to claim 1, characterized in that: The lower end of the filter housing (4) is provided with a first motor (405), the output end of the first motor (405) extends into the interior of the filter housing (4) and is provided with a drive shaft (406), the outer wall of the drive shaft (406) is fixed with a cam body (407), and the cam body (407) is located between two sets of filter screen supports (403).

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