Clothing processing equipment platform

CN224819723UActive Publication Date: 2026-10-09韩冷
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Patent Information

Application Number
CN202521984524.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-16
Publication Date
2026-10-09
Estimated Expiration
2035-09-16

AI Technical Summary

Technical Problem

[0008]本实用新型的目的在于解决现有打扣机的防打手装置在安全性与操作性之间存在难以调和的矛盾,其防护效果依赖于工人的自觉使用,而实际使用中却常因妨碍操作被弃用的问题,实现从根本上解决此矛盾,既能有效保障操作安全,又不会显著妨碍正常操作流程,从而能被工人主动接受并长期使用的防打手解决方案

Benefits of technology

[0029]1、本实用新型通过倾角的工作台面和双挥手感应传感器,实现非接触式防护不可拆卸且零操作干扰;通过双挥手感应传感器和继电器开关硬联锁,设置要求双手同步放在冲压区两侧的工作台面上方可启动设备,从根源上杜绝单手违规操作风险;通过三色灯和继电器开关硬联锁,解决传统打扣机设备状态不直观问题,实现毫秒级断电和可视化安全反馈。

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Abstract

The utility model discloses a kind of machine table for clothing processing equipment, relate to clothing processing technical field, comprising: machine table body, the machine head mounting hole and the stamping base mounting hole in the middle part of machine table body are equipped, the front end of machine table body is equipped with workbench, the workbench has the inclination to lower side;The both sides of the workbench are equipped with induction module;The side above machine table body is equipped with three color LED warning light, the upper side of machine table body is also equipped with control module, control module is connected with induction module signal respectively, and is connected with three color LED warning light drive;The utility model is through the workbench of inclination and double wave hand induction sensor, realize non-contact protection, not detachable and zero operation interference;Through double wave hand induction sensor and relay switch hard interlock, set requirement double hands are simultaneously placed on the workbench above stamping area both sides can start equipment, from root, eliminate single hand illegal operation risk.
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Description

Technical Field

[0001] This utility model relates to the field of garment processing technology, and in particular to a machine base for garment processing equipment. Background Technology

[0002] In the garment manufacturing industry, button-attaching machines are widely used equipment for fastening buttons, rivets, and other fasteners to clothing. However, this equipment poses a high safety risk during operation, especially since operators' fingers can easily enter the stamping area due to misoperation, causing serious pinching or crushing injuries.

[0003] In existing technology, some button-fastening machines are equipped with a stamped base and a ring-shaped protective device (usually a ring retaining ring) at the machine head, designed to mechanically prevent the operator's hands from entering the danger zone. However, this protective structure has significant drawbacks in practical applications:

[0004] The ring-shaped protective device is located near the working area of ​​the machine head. When performing fastening operations frequently and quickly, it can easily hinder the operator's hand movements, reducing operational flexibility and efficiency. The ring-shaped retaining ring can also partially obstruct the operator's line of sight to the fastener positioning point and stamping point, affecting positioning accuracy.

[0005] Due to the aforementioned operational inconveniences and visual obstruction issues, most operators choose to actively remove the protective device from the machine head during actual production in order to pursue higher work efficiency and operational convenience, thereby increasing risks and making it easy to cause improper use.

[0006] Therefore, existing anti-hand-hitting devices are ineffective in practical applications due to inherent design flaws, failing to provide effective protection. Once the protective device is removed, the stamping area below the machine head is completely exposed, leaving the operator's fingers unprotected, leading to frequent hand-hitting accidents and posing a serious threat to the personal safety of workers.

[0007] Therefore, a machine base for garment processing equipment is proposed, in which the protective device is set on the machine base, which not only does not occupy the head position of the button-making machine, saving space, but also realizes the multi-functional use of the machine base and improves efficiency. Utility Model Content

[0008] The purpose of this utility model is to solve the irreconcilable contradiction between safety and operability in existing anti-slapping devices for buckle-fastening machines. Their protective effect depends on the worker's voluntary use, but in actual use they are often abandoned because they hinder operation. The present invention aims to fundamentally solve this contradiction, effectively ensuring operational safety without significantly hindering normal operating procedures, thus providing an anti-slapping solution that can be actively accepted and used by workers in the long term.

[0009] To achieve the above objectives, this utility model provides a machine base for garment processing equipment, providing the following technical solution: a machine base body, a machine head mounting hole and a stamping base mounting hole located in the middle of the machine base body, characterized in that:

[0010] The front end of the machine body is provided with a worktable, and the worktable has a forward and downward tilt angle;

[0011] The workbench is equipped with sensing modules on both sides;

[0012] A three-color LED warning light is installed on one side above the machine body;

[0013] The machine body is also equipped with a control module, which is connected to the sensing module and the tri-color LED warning light driver.

[0014] The main body of this machine is installed on the buckle-making machine through the mounting holes of the machine head and the mounting holes of the stamping base. The reserved standardized mounting holes are compatible with mainstream buckle-making machine equipment, reducing the modification cost. The symmetrically arranged sensing modules are used to form the core safety area for simultaneous detection of both hands, ensuring that both hands are kept away from the dangerous stamping area during operation.

[0015] The control module is used to analyze the dual sensor signal status of the sensing module in real time, synchronously drive the switching of the three-color LED warning light status, and control the power supply of the garment processing equipment to and from the relay switch.

[0016] Furthermore, the sensing module includes a hand gesture sensor embedded in the front end of the machine body, and the two hand gesture sensors are arranged symmetrically with the stamping base mounting hole as the axis of symmetry.

[0017] The symmetrical layout ensures that the two-handed detection area covers both sides directly in front of the stamping danger zone, and the embedded design is used to avoid the convex structure interfering with the fabric's entry and exit.

[0018] Furthermore, the control module includes a relay switch, the power supply circuit of which is electrically connected to the garment processing equipment.

[0019] The relay switch is electrically connected to the button-making machine to directly cut off the control of the button-making machine's stamping action, achieving a millisecond-level power-off response.

[0020] Furthermore, a dust collection box is provided at the front end of the workbench.

[0021] The inclined worktable and dust collection box create gravity self-cleaning, and the micro-sonic vibration of the worktable during continuous operation of the fastening machine causes debris to slide into the box along the inclined surface, thus solving the problem of traditional flat machines requiring manual scraping.

[0022] Furthermore, the ash collection box is slidably connected to the front end of the machine body.

[0023] The sliding quick-release design makes it easy to pull out the dust collection box with one hand to clean up debris and improve daily maintenance efficiency.

[0024] Furthermore, accessory storage boxes are symmetrically provided on both sides of the center of the upper part of the machine body.

[0025] The accessory storage box integrates material storage functions, is used to store buttons, and shortens the distance for retrieving parts.

[0026] Furthermore, the hand gesture sensor is ≤5cm above the top of the workbench.

[0027] It is used to accurately capture hand movements and closely match the position of the palm when the hand is suspended during natural operation, thus avoiding accidental contact with the edge of the fabric or tools.

[0028] Compared with the prior art, the beneficial effects achieved by this utility model are:

[0029] 1. This utility model achieves non-contact, non-removable protection with zero operational interference through an inclined worktable and dual hand gesture sensors; through the dual hand gesture sensors and relay switch hard interlock, the equipment can be started only when both hands are simultaneously placed on the worktable on both sides of the stamping area, thus eliminating the risk of single-handed operation violations from the root; through the three-color light and relay switch hard interlock, the problem of the traditional buttoning machine's equipment status not being intuitive is solved, achieving millisecond-level power-off and visual safety feedback.

[0030] 2. This utility model achieves three functions through the forward and downward tilt design of the workbench: physically guiding debris to the dust collection box to solve the problem of table blockage; optimizing the operating posture so that the worker's arms hang naturally to reduce fatigue; and creating an unobstructed detection area for the hand gesture sensor.

[0031] 3. This utility model integrates safety protection (dual hand gesture sensor interlocking), human-machine interaction (three-color LED warning light), efficiency optimization (parts placement box), and self-maintenance (tilt angle + dust collection box) into a single machine platform through mechatronics design. It uses electronic solutions to replace physical barriers, eliminates workers' motivation to dismantle, and improves overall production efficiency. Attached Figure Description

[0032] The accompanying drawings are provided to further understand the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation thereof.

[0033] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0034] Figure 2This is a top view of the overall structure of this utility model;

[0035] Figure 3 This is a bottom view of the overall structure of this utility model;

[0036] Figure 4 This is a left view of the overall structure of this utility model.

[0037] In the diagram: 1. Machine body; 2. Machine head mounting hole; 3. Stamping base mounting hole; 4. Worktable; 5. Sensing module; 6. Three-color LED warning light; 7. Control module; 51. Hand gesture sensor; 8. Dust collection box; 9. Accessory placement box. Detailed Implementation

[0038] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0039] Please see Figures 1 to 4 The technical solution provided by this utility model is: a machine base for garment processing equipment, comprising:

[0040] The machine body 1, the head mounting hole 2 and the stamping base mounting hole 3 located in the middle of the machine body 1 are compatible with mainstream buckle-making machines by reserving standardized mounting holes, reducing modification costs; the front end of the machine body 1 is provided with a worktable 4, which has a forward and downward tilt angle.

[0041] The workbench 4 is equipped with sensing modules 5 on both sides; the symmetrically arranged sensing modules 5 are used to form the core safety area for simultaneous detection of both hands, ensuring that both hands are away from the dangerous stamping area during operation; the sensing module 5 includes hand-waving sensing sensors 51 embedded in the left and right sides of the front end of the machine body 1, and the two hand-waving sensing sensors 51 are arranged symmetrically with the stamping base mounting hole 3 as the axis of symmetry; the height of the hand-waving sensing sensor 51 from the top of the workbench 4 is ≤5cm.

[0042] The hand gesture sensor 51 is used to accurately capture hand movements, closely matching the position of the palm when the hand is suspended during natural operation, avoiding accidental contact with the edge of the fabric or tools. The symmetrical layout ensures that the detection area of ​​both hands covers the front of the stamping danger zone, and the embedded design is used to avoid the convex structure from interfering with the fabric entry and exit.

[0043] A three-color LED warning light 6 is provided on one side of the upper part of the machine body 1. Its light projection direction is towards the operating position, and it is used to display different information of the control module 7 through different lights.

[0044] A control module 7 is also provided on the top of the machine body 1. The control module 7 is connected to the signal of the sensing module 5 and the drive of the three-color LED warning light 6. The control module 7 is used to analyze the dual sensor signal status of the sensing module 5 in real time, synchronously drive the switching of the light status, and control the power supply of the stamping equipment of the buckling machine by controlling the relay switch.

[0045] Lighting status switching includes:

[0046] When the operator holds both ends of the garment processing fabric and places them on the workbench 4, the hand gesture sensors 51 on both sides detect the hand status simultaneously. The control module 7 drives the three-color LED warning light 6 to display green, indicating a safe state. At this time, both hands are in a safe position and the equipment can be started. At the same time, a signal is sent to the control module 7 to control the buttoning machine to perform a stamping action and complete one buttoning action.

[0047] When the operator leaves the field with one hand or both hands, the hand-waving sensors 51 on both sides fail to detect the hand status simultaneously. The control module 7 drives the three-color LED warning light 6 to display red, indicating a warning state. The control module 7 then controls the button-pressing machine to prevent it from performing the stamping action.

[0048] In this preferred embodiment, the control module 7 includes a relay switch, the power supply circuit of which is electrically connected to the button-forming machine. This electrical connection between the relay switch and the button-forming machine allows for direct interruption of the button-forming machine's stamping action, achieving a millisecond-level power-off response.

[0049] Preferably, the front end of the workbench 4 is provided with a dust collection box 8, and the dust collection box 8 is slidably connected to the front end of the machine body 1.

[0050] The inclined tabletop and dust collection box 8 create a gravity-driven self-cleaning system, while the micro-level sonic vibration of the worktable surface during continuous operation of the machine causes debris to slide along the inclined surface into the box, thus solving the problem of manual scraping required by traditional flat machines. The sliding quick-release design allows for easy one-handed pulling out of the dust collection box 8 to clean debris, improving daily maintenance efficiency.

[0051] Preferably, accessory storage boxes 9 are symmetrically provided on both sides of the center of the upper part of the machine body 1. The accessory storage boxes 9 are used to integrate material storage functions and are used to store buttons, shortening the distance for picking up parts.

[0052] The structural features, working principles, and specific circuit structures for electrical connection with external components described above all utilize existing technologies and will not be detailed here. Parts not covered in this invention are identical to or can be implemented using existing technologies.

[0053] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A machine base for garment processing equipment, comprising a machine base body (1), a machine head mounting hole (2) and a stamping base mounting hole (3) disposed in the middle of the machine base body (1), characterized in that: The front end of the machine body (1) is provided with a worktable (4), and the worktable (4) has a downward tilt angle; The workbench (4) is equipped with sensing modules (5) on both sides; A three-color LED warning light (6) is provided on one side above the machine body (1); The machine body (1) is also equipped with a control module (7), which is connected to the sensing module (5) and the tri-color LED warning light (6) respectively.

2. The machine base for garment processing equipment according to claim 1, characterized in that: The sensing module (5) includes a hand gesture sensing sensor (51) embedded in the front end of the machine body (1), and the two hand gesture sensing sensors (51) are arranged symmetrically with the stamping base mounting hole (3) as the axis of symmetry.

3. The machine base for garment processing equipment according to claim 1, characterized in that: The control module (7) includes a relay switch, the power supply circuit of which is electrically connected to the garment processing equipment.

4. The machine base for garment processing equipment according to claim 2, characterized in that: The front end of the workbench (4) is provided with a dust collection box (8).

5. The machine base for garment processing equipment according to claim 4, characterized in that: The ash collection box (8) is slidably connected to the front end of the machine body (1).

6. The machine base for garment processing equipment according to claim 1, characterized in that: The machine body (1) is also provided with accessory storage boxes (9) symmetrically on both sides of the middle part above.

7. The machine base for garment processing equipment according to claim 2, characterized in that: The hand gesture sensor (51) is ≤5cm above the top of the workbench (4).