High-pressure sterilization pot for daily chemical production

Abstract

The utility model discloses a daily chemical production autoclave, be related to daily chemical product technical field, the water vapor produced when heating cannot be contacted with raw materials quickly and fully to the problem of the sterilization speed of raw materials is slow, and the sterilization efficiency is low of background art, present the following scheme, including installation box, be equipped with heating mechanism in installation box, and heating mechanism includes the heat preservation cylinder through bolt connection in installation box inside, the inner bag through bolt connection in heat preservation cylinder, set up on the spiral heating wire of inner bag bottom inner wall and abut on the heat preservation cover of heat preservation cylinder top outer wall, and the inner bag is equipped with the storage subassembly, and the storage subassembly includes the ventilation board that has opened a plurality of ventilation openings on the outer wall, a plurality of arc fairing that all have gas outlet on the outer wall, and the storage cylinder that abuts on the outer wall on ventilation board top, the utility model discloses can make water vapor contact with raw materials fully and quickly and carry out heat release, speed up the sterilization speed of raw materials, improve the sterilization efficiency.

Description

Technical Field

[0001] This utility model relates to the field of daily chemical product technology, and in particular to a high-pressure sterilizer for daily chemical production. Background Technology

[0002] Daily chemicals, also known as daily chemical products, include cosmetics and skin care products. In the production process of daily chemical products, it is necessary to use an autoclave to sterilize the raw materials.

[0003] A search revealed a Chinese patent (application number "202022510984.1") disclosing "a high-pressure sterilizer." The aforementioned separation device includes a pot body and a lid. A sterilization rack is installed inside the pot body, dividing the pot body into a heating chamber and a sterilization chamber. The sterilization chamber is located above the sterilization rack, and the heating chamber is located below the sterilization rack. A first heating element and a water level sensor are installed inside the heating chamber. A water tank is connected to the outside of the pot body. The water tank is connected to the bottom of the heating chamber via a first pipe, and the water tank is connected to the sterilization chamber via a second pipe. A liquid pump is installed on the first pipe, and a second heating element is installed inside the water tank. The water level sensor, the first heating element, the liquid pump, and the second heating element are all electrically connected to a controller. However, during use, the steam generated during heating cannot quickly and fully contact the raw materials, resulting in a slow sterilization speed and low sterilization efficiency. Utility Model Content

[0004] This invention provides a high-pressure sterilizer for daily chemical production, which solves the problem that, in the separation device proposed in the prior art, the water vapor generated during heating cannot quickly and fully contact the raw materials, resulting in slow sterilization speed and low sterilization efficiency.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: A high-pressure sterilizer for daily chemical production includes an installation box. The installation box contains a heating mechanism, which includes an insulation cylinder bolted to the inside of the installation box, an inner liner bolted to the insulation cylinder, a spiral heating wire mounted on the inner wall of the bottom of the inner liner, and an insulation cover abutting against the outer wall of the top of the insulation cylinder. The inner liner contains a storage assembly, which includes a ventilation plate with several ventilation openings on its outer wall, several arc-shaped air guides with air outlets on their outer walls, a storage cylinder abutting against the outer wall of the top of the ventilation plate, and several guide pipes that penetrate and are fixed to the outer wall of the bottom of the storage cylinder. The top of the installation box is equipped with a fixing mechanism.

[0006] Preferably, the four corners of the bottom of the mounting box are bolted with casters with brakes, and the mounting box has a door hinged to one side, with a handle bolted to the outer wall of the door side.

[0007] Preferably, the insulation cylinder is filled with polyurethane foam, and the polyurethane foam abuts against the outer wall of the inner liner. An insulation ring is provided on the top outer wall of the inner liner and is fitted onto the upper inner wall of the insulation cylinder. Two positioning posts are welded on the top outer wall of the insulation cylinder, and insulation caps are respectively fitted onto the outer walls of the two positioning posts.

[0008] Preferably, the ventilation plate is bolted to the lower inner wall of the inner liner, and the outer wall of the ventilation plate has several arc-shaped grooves. Several flow guides are welded to the inner wall of the inner liner, and the flow guides are welded into the several arc-shaped grooves. The outer wall of the storage cylinder slides against the inner liner and the outer walls of the flow guides. The outer wall of the storage cylinder has several air inlets whose positions are adapted to the positions of the air outlets. A connecting plate is fixed on the upper inner wall of the storage cylinder, and the connecting plate is sleeved on the upper outer wall of the several flow guides.

[0009] The above scheme connects the spiral heating wire to the PID temperature controller via wires. The spiral heating wire is then energized to generate heat, which heats the water in the lower part of the inner tank, producing steam. The steam enters the storage tank and the space above the storage tank through the air outlets of multiple guide hoods and the air inlet on the storage tank. At the same time, some steam passes through the ventilation plate and enters multiple guide pipes. The steam liquefies and releases heat in the guide pipes, ensuring that the raw materials in the storage tank are in full contact with the steam.

[0010] Preferably, the outer wall of the heat insulation cover has three mounting holes, and an exhaust valve, a safety valve and a pressure gauge are screwed into the three mounting holes respectively.

[0011] Preferably, the fixing mechanism includes two fixing rods respectively welded to the top outer wall of the mounting box, a fixing block with its two ends slidably sleeved on the outer walls of the two fixing rods, a screw rod that passes through and is screwed to the top outer wall of the fixing block, and a pressing seat connected to the lower outer wall of the screw rod through a bearing. Support rings are welded to the upper outer walls of the two fixing rods, and the bottom of the fixing block abuts against the top outer walls of the two support rings. Fastening nuts are screwed to the upper outer walls of the two fixing rods.

[0012] The beneficial effects of this utility model are as follows: The spiral heating wire generates heat to heat the water at the bottom of the inner tank, producing steam. The steam enters the storage tank and the space above the inner tank through the air outlets of multiple guide hoods and the air inlet on the storage tank. At the same time, some steam passes through the ventilation plate and enters multiple guide pipes. The steam liquefies and releases heat in the guide pipes, allowing the raw materials in the storage tank to fully contact the steam. This enables the steam to fully and quickly contact the raw materials and release heat, accelerating the sterilization speed and improving the sterilization efficiency. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the overall main structure of a high-pressure sterilizer for daily chemical production proposed in this utility model.

[0014] Figure 2 This is a side view of the overall structure of a high-pressure sterilizer for daily chemical production proposed in this utility model.

[0015] Figure 3 This is a schematic diagram of the overall cross-sectional main view of a high-pressure sterilizer for daily chemical production proposed in this utility model.

[0016] Figure 4 This is a front view schematic diagram of the heating mechanism of a high-pressure sterilizer for daily chemical production proposed in this utility model.

[0017] Figure 5 This is a front view schematic diagram of the storage component of a high-pressure sterilizer for daily chemical production proposed in this utility model.

[0018] Figure 6 This is a schematic diagram of the main structure of the fixing mechanism of a high-pressure sterilizer for daily chemical production proposed in this utility model.

[0019] In the diagram: 1. Installation box; 2. Box door; 3. Heating mechanism; 301. Insulation cylinder; 302. Inner liner; 303. Spiral heating wire; 304. Insulation ring; 305. Insulation cover; 4. Storage assembly; 401. Ventilation plate; 402. Flow guide; 403. Storage cylinder; 404. Flow guide pipe; 405. Connecting plate; 5. Exhaust valve; 6. Safety valve; 7. Pressure gauge; 8. Fixing mechanism; 801. Fixing rod; 802. Fixing block; 803. Screw; 804. Extrusion seat. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0021] Example 1, referring to Figure 1-3 and Figure 6A high-pressure sterilizer for daily chemical production includes a mounting box 1 with casters with brakes bolted to the four corners of the bottom outer wall. A door 2 is hinged to one side of the mounting box 1, and a handle is bolted to the outer wall of one side of the door 2. The outer wall of the heat preservation cover 305 has three mounting holes, and an exhaust valve 5, a safety valve 6, and a pressure gauge 7 are respectively screwed into the three mounting holes. The top of the mounting box 1 is provided with a fixing mechanism 8, which includes two fixing rods 801 welded to the top outer wall of the mounting box 1, fixing blocks 802 slidably sleeved on the outer walls of the two fixing rods 801 at both ends, a screw rod 803 passing through and screwed to the top outer wall of the fixing blocks 802, and a compression seat 804 connected to the lower outer wall of the screw rod 803 through a bearing. Support rings are welded to the upper outer walls of the two fixing rods 801, and the bottoms of the fixing blocks 802 abut against the top outer walls of the two support rings. Fastening nuts are screwed to the upper outer walls of the two fixing rods 801.

[0022] Example 2, refer to Figure 4-5 A high-pressure sterilizer for daily chemical production also includes a heating mechanism 3. The heating mechanism 3 includes a heat preservation cylinder 301 bolted to the inside of an installation box 1, an inner liner 302 bolted to the heat preservation cylinder 301, a spiral heating wire 303 disposed on the inner wall of the bottom of the inner liner 302, and a heat preservation cover 305 abutting against the outer wall of the top of the heat preservation cylinder 301. The heat preservation cylinder 301 is filled with polyurethane foam, which abuts against the outer wall of the inner liner 302. The spiral heating wire 304 can be a customized ceramic heating rod. The spiral heating wire 304 is electrically connected to a PID temperature controller via a wire. A temperature sensor is disposed inside the inner liner 302. A heat preservation ring 304 is disposed on the outer wall of the top of the inner liner 302 and is fitted onto the upper inner wall of the heat preservation cylinder 301. Two positioning posts are welded to the outer wall of the top of the heat preservation cylinder 301, and the heat preservation cover 305 is respectively fitted onto the outer walls of the two positioning posts. The inner liner 302 contains... There is a storage component 4, which includes a ventilation plate 401 with several ventilation openings on its outer wall, several arc-shaped air guide hoods 402 with air outlets on their outer walls, a storage cylinder 403 abutting against the top outer wall of the ventilation plate 401, and several air guide pipes 404 that pass through and are fixed to the bottom outer wall of the storage cylinder 403. The ventilation plate 401 is bolted to the lower inner wall of the inner liner 302. Several arc-shaped grooves are opened on the annular outer wall of the ventilation plate 401. Each flow guide 402 is welded to the inner wall of the inner liner 302. Several flow guides 402 are welded to several arc-shaped grooves. The outer wall of the storage cylinder 403 slides against the inner liner 302 and the outer walls of several flow guides 402. Several air inlets with positions matching the air outlets are opened on the outer wall of the storage cylinder 403. A connecting plate 405 is fixed on the upper inner wall of the storage cylinder 403. The connecting plate 405 is sleeved on the upper outer wall of several flow guides 404.

[0023] Working principle: The spiral heating wire 304 generates heat to heat the water in the lower part of the inner tank 302, producing water vapor. The water vapor enters the storage tank 403 and the space above the storage tank 403 through the air outlet of multiple guide hoods 402 and the air inlet on the storage tank 403. At the same time, some water vapor passes through the ventilation plate 401 and enters multiple guide pipes 404. The water vapor liquefies and releases heat in the guide pipes 404, and some water vapor enters the space above the guide pipes 404, so that the raw materials in the storage tank 403 can fully contact the water vapor.

[0024] The above are merely preferred embodiments of this utility model, but the scope of protection of this utility model is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in this utility model, based on the technical solution and inventive concept of this utility model, should be included within the scope of protection of this utility model.

Claims

1. A high-pressure sterilizer for daily chemical production, comprising an installation box (1), characterized in that, The installation box (1) is equipped with a heating mechanism (3). The heating mechanism (3) includes a heat preservation cylinder (301) bolted to the inside of the installation box (1), an inner liner (302) bolted to the inside of the heat preservation cylinder (301), a spiral heating wire (303) set on the bottom inner wall of the inner liner (302), and a heat preservation cover (305) abutting against the top outer wall of the heat preservation cylinder (301). The inner liner (302) is provided with a storage component (4), which includes a ventilation plate (401) with several ventilation openings on its outer wall, an arc-shaped guide hood (402) with air outlets on its outer wall, a storage cylinder (403) abutting against the top outer wall of the ventilation plate (401), and several guide pipes (404) that pass through and are fixed to the bottom outer wall of the storage cylinder (403). The mounting box (1) is equipped with a fixing mechanism (8) on its top.

2. The high-pressure sterilizer for daily chemical production according to claim 1, characterized in that, The four corners of the bottom of the mounting box (1) are all connected with bolts to universal wheels with brakes. The mounting box (1) has a door (2) hinged on one side, and a handle is connected to the outer wall of the door (2) by bolts.

3. The autoclave for daily chemical production according to claim 1, characterized in that, The insulation cylinder (301) is filled with polyurethane foam, and the polyurethane foam abuts against the outer wall of the inner liner (302). An insulation ring (304) is provided on the top outer wall of the inner liner (302), and the insulation ring (304) is sleeved on the upper inner wall of the insulation cylinder (301). Two positioning posts are welded on the top outer wall of the insulation cylinder (301), and the insulation cover (305) is respectively sleeved on the outer wall of the two positioning posts.

4. The high-pressure sterilizer for daily chemical production according to claim 1, characterized in that, The ventilation plate (401) is bolted to the lower inner wall of the inner liner (302), and the ventilation plate (401) has several arc-shaped grooves on its annular outer wall. Several flow guides (402) are welded to the inner wall of the inner liner (302) and to the arc-shaped grooves. The outer wall of the storage cylinder (403) slides against the inner liner (302) and the outer walls of the flow guides (402). The outer wall of the storage cylinder (403) has several air inlets whose positions are matched with the air outlets. A connecting plate (405) is fixed on the upper inner wall of the storage cylinder (403), and the connecting plate (405) is sleeved on the upper outer wall of several flow guides (404).

5. The autoclave for daily chemical production according to claim 1, characterized in that, The outer wall of the heat insulation cover (305) has three installation ports, and an exhaust valve (5), a safety valve (6) and a pressure gauge (7) are screwed into the three installation ports respectively.

6. The autoclave for daily chemical production according to claim 1, characterized in that, The fixing mechanism (8) includes two fixing rods (801) welded to the top outer wall of the mounting box (1), a fixing block (802) with both ends slidably sleeved on the outer wall of the two fixing rods (801), a screw rod (803) that passes through and is screwed to the top outer wall of the fixing block (802), and a pressing seat (804) connected to the lower outer wall of the screw rod (803) by a bearing. Support rings are welded to the upper outer wall of the two fixing rods (801), and the bottom of the fixing block (802) abuts against the top outer wall of the two support rings. Fastening nuts are screwed to the upper outer wall of the two fixing rods (801).

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