Centrifugal spray dryer with enhanced heat exchange components

CN224821610UActive Publication Date: 2026-10-09SHANDONG KAIYUDA NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202521987800.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-16
Publication Date
2026-10-09
Estimated Expiration
2035-09-16

AI Technical Summary

Technical Problem

[0004]本实用新型的主要目的在于提供具有强化热交换部件的离心喷雾干燥机,可以有效解决背景技术中需要被干燥的液体物料未经过滤就进入干燥罐中进行干燥,容易造成干燥罐中的离心雾化器堵塞损坏和当干燥完成的粉末从干燥塔进入管道的过程中,有时由于出料速度过快来不及排出,粉末极易堆积在管道中而形成堵塞的技术问题

Benefits of technology

1)该具有强化热交换部件的离心喷雾干燥机,将液体物料添加到料液罐内时,通过电机的输出端带动搅拌杆对液体物料进行搅拌,并且通过第一过滤网和第二过滤网进行过滤,使得过滤后的液体物料不容易使高速雾化器堵塞,通过第二过滤网与第一过滤网之间的适应性匹配,第二过滤网能够与第一过滤网契合,能够将第一过滤网和第二过滤网快速拆卸清理。

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Abstract

The utility model discloses a centrifugal spray drier with reinforced heat exchange part relates to centrifugal spray drier technical field, including drying jar, the top fixed mounting of drying jar has high -speed atomizer, the outer wall fixed mounting of drying jar has the air inlet pipe, one end fixed mounting of air inlet pipe has electric heater, the top fixed mounting of drying jar has peristaltic pump, the right -hand end fixed mounting of peristaltic pump outer wall has the communicating pipe, one end of communicating pipe is fixedly connected with high -speed atomizer, the other end fixed mounting of peristaltic pump has liquid inlet pipe, liquid inlet pipe one end fixed mounting has liquid tank, the utility model discloses through the output end of motor drive stirring rod to liquid material is stirred to the liquid material, and through first filter screen and second filter screen are filtered, make the liquid material after filtration not easy make high -speed atomizer block, through the engagement of second filter screen and first filter screen, can first filter screen and second filter screen quick dismounting cleaning.
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Description

Technical Field

[0001] This utility model relates to the field of centrifugal spray dryer technology, and in particular to a centrifugal spray dryer with enhanced heat exchange components. Background Technology

[0002] Centrifugal spray dryer is a common drying equipment. It uses centrifugal force to disperse liquid material into fine droplets, which then come into contact with hot air, causing the moisture in the droplets to evaporate rapidly, thereby obtaining a dried product. When using existing centrifugal spray dryers, the high-speed atomizer is easily clogged because the liquid material is not filtered. Therefore, centrifugal spray dryers with enhanced heat exchange components are needed. Chinese patent provides a centrifugal spray dryer, publication number CN210495261U, which includes a device fixing shell. A drying container is fixedly connected to the top of the inner cavity of the device fixing shell. A liquid storage tank is fixedly installed on one side of the top of the device fixing shell. An inlet pipe is inserted into the inside of the liquid storage tank. One end of the inlet pipe, which extends into the inside of the drying container, is fixedly connected to an atomizing head. A cylinder located on one side of the liquid storage tank is fixedly installed on the top of the device fixing shell.

[0003] The aforementioned centrifugal spray dryer can tightly adhere to the inner wall of the drying container through the outer surface of the elastic cloth. After the cylinder is started, it can scrape and clean the inner wall of the drying container, improving the cleaning ability of the device. However, when using this centrifugal spray dryer, the liquid material to be dried enters the drying tank without being filtered, which can easily cause the centrifugal atomizer in the drying tank to become clogged and damaged. Furthermore, when the dried powder enters the pipeline from the drying tower, sometimes the discharge speed is too fast and the powder cannot be discharged in time, which can easily cause the powder to accumulate in the pipeline and form a blockage, thus requiring the staff to clean the pipeline frequently. Utility Model Content

[0004] The main purpose of this invention is to provide a centrifugal spray dryer with enhanced heat exchange components, which can effectively solve the technical problems in the background art where liquid materials to be dried enter the drying tank without being filtered, which easily causes blockage and damage to the centrifugal atomizer in the drying tank, and when the dried powder enters the pipeline from the drying tower, sometimes the discharge speed is too fast and the powder is not discharged in time, which easily causes the powder to accumulate in the pipeline and form a blockage.

[0005] To achieve the above objectives, the technical solution adopted by this utility model is as follows: A centrifugal spray dryer with enhanced heat exchange components includes a drying tank. A high-speed atomizer is fixedly installed on the top of the drying tank. An air inlet pipe is fixedly installed on the outer wall of the drying tank. An electric heater is fixedly installed at one end of the air inlet pipe. A peristaltic pump is fixedly installed on the top of the drying tank. A connecting pipe is fixedly installed on the right end of the outer wall of the peristaltic pump. One end of the connecting pipe is fixedly connected to the high-speed atomizer. A liquid inlet pipe is fixedly installed at the other end of the peristaltic pump. A liquid tank is fixedly installed at one end of the liquid inlet pipe.

[0006] As a further embodiment of this utility model, a first rotating block is fixedly installed on the outer wall of the liquid tank, a second rotating block is rotatably connected to the outer wall of the first rotating block, a tank cover is fixedly installed on the outer wall of the second rotating block, a motor is fixedly installed on the outer wall of the tank cover, and a stirring rod is fixedly installed through the outer wall of the tank cover at the output end of the motor.

[0007] As a further embodiment of this utility model, four support blocks are fixedly installed on the inner wall of the liquid tank, a first filter screen is provided on the top of the four support blocks, a second filter screen is provided on the top of the first filter screen, and the second filter screen is compatible with the first filter screen.

[0008] As a further embodiment of this utility model, a discharge pipe is fixedly installed at the bottom of the drying tank, and a cyclone separator is provided at one end of the discharge pipe, and one end of the discharge pipe is fixedly connected to the outer wall of the cyclone separator.

[0009] As a further embodiment of this utility model, a fixing block is provided at the bottom of the discharge pipe, and two electric push rods are fixedly installed on the top of the fixing block, with a support frame fixedly installed at the output end of the two electric push rods.

[0010] As a further embodiment of this utility model, connecting blocks are fixedly installed at the top and bottom of the support frame, and two striking rods are fixedly installed on the outer walls of the two connecting blocks.

[0011] Compared with the prior art, the beneficial effects of this utility model are: 1) When the centrifugal spray dryer with enhanced heat exchange components adds liquid material to the feed tank, the motor output drives the stirring rod to stir the liquid material and filter it through the first and second filter screens. This makes the filtered liquid material less likely to clog the high-speed atomizer. Through the adaptive matching between the second and first filter screens, the second filter screen can fit with the first filter screen, and the first and second filter screens can be quickly disassembled and cleaned.

[0012] 2) This centrifugal spray dryer with enhanced heat exchange components can drive the support frame to move up and down through the output end of the electric push rod, which in turn drives the striking rod to strike the discharge pipe back and forth. This can prevent the processed powder from clogging the discharge pipe, effectively avoiding the problem of discharge pipe blockage. The automatic striking of the discharge pipe by the striking rod eliminates the tedious steps of manual cleaning, improves work efficiency, and reduces the burden on operators. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the overall structure of the centrifugal spray dryer with enhanced heat exchange components according to this utility model; Figure 2 This is a schematic diagram of the liquid tank structure of the centrifugal spray dryer with enhanced heat exchange components according to this utility model; Figure 3 This is a schematic cross-sectional view of the liquid tank of the centrifugal spray dryer with enhanced heat exchange components according to this utility model; Figure 4 This is a schematic diagram of the striking bar structure of the centrifugal spray dryer with enhanced heat exchange components according to this utility model.

[0014] In the diagram: 1. Drying tank; 2. High-speed atomizer; 3. Air inlet pipe; 4. Electric heater; 5. Peristaltic pump; 6. Connecting pipe; 7. Liquid inlet pipe; 8. Feed tank; 9. First rotating block; 10. Second rotating block; 11. Tank lid; 12. Motor; 13. Stirring rod; 14. Support block; 15. First filter screen; 16. Second filter screen; 17. Discharge pipe; 18. Cyclone separator; 19. Fixing block; 20. Electric push rod; 21. Support frame; 22. Connecting block; 23. Striking rod. Detailed Implementation

[0015] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0016] Example 1 Combination Figures 1-4 A centrifugal spray dryer with enhanced heat exchange components includes a drying tank 1, a high-speed atomizer 2 fixedly installed on the top of the drying tank 1, an air inlet pipe 3 fixedly installed on the outer wall of the drying tank 1, and an electric heater 4 fixedly installed at one end of the air inlet pipe 3.

[0017] See Figure 1 and Figure 2Furthermore, a peristaltic pump 5 is fixedly installed on the top of the drying tank 1. A connecting pipe 6 is fixedly installed on the right end of the outer wall of the peristaltic pump 5. One end of the connecting pipe 6 is fixedly connected to the high-speed atomizer 2. An inlet pipe 7 is fixedly installed on the other end of the peristaltic pump 5. A liquid tank 8 is fixedly installed on one end of the inlet pipe 7. A first rotating block 9 is fixedly installed on the outer wall of the liquid tank 8. A second rotating block 10 is rotatably connected to the outer wall of the first rotating block 9. A tank cover 11 is fixedly installed on the outer wall of the second rotating block 10. A motor 12 is fixedly installed on the outer wall of the tank cover 11. A stirring rod 13 is fixedly installed through the outer wall of the tank cover 11 at the output end of the motor 12. Four support blocks 14 are fixedly installed on the inner wall of the liquid tank 8. A first filter screen 15 is provided on the top of the four support blocks 14. A second filter screen 16 is provided on the top of the first filter screen 15, and the second filter screen 16 is compatible with the first filter screen 15.

[0018] Specifically, the position of the high-speed atomizer 2 can be fixed by the drying tank 1, the position of the air inlet pipe 3 can be fixed by the drying tank 1, the position of the electric heater 4 can be fixed by one end of the air inlet pipe 3, the position of the peristaltic pump 5 can be fixed by the drying tank 1, the position of the connecting pipe 6 and the liquid inlet pipe 7 can be fixed by the peristaltic pump 5, the position of the liquid tank 8 can be fixed by one end of the liquid inlet pipe 7, the first rotating block 9 can be fixed by the liquid tank 8, the second rotating block 10 can be rotated by the first rotating block 9, the can lid 11 can be fixed by the second rotating block 10, the position of the motor 12 can be fixed by the can lid 11, the output end of the motor 12 can penetrate the outer wall of the can lid 11 and fix the stirring rod 13, the position of the support block 14 can be fixed by the liquid tank 8, the support block 14 can support the first filter screen 15, and the second filter screen 16 can fit into the first filter screen 15 through the adaptive matching between the second filter screen 16 and the first filter screen 15.

[0019] Example 2 See Figure 3 and Figure 4 Furthermore, based on Embodiment 1, the bottom of the drying tank 1 is fixedly installed with a discharge pipe 17, one end of the discharge pipe 17 is provided with a cyclone separator 18, and one end of the discharge pipe 17 is fixedly connected to the outer wall of the cyclone separator 18. A fixing block 19 is fixedly installed at the bottom of the discharge pipe 17, and two electric push rods 20 are fixedly installed at the top of the fixing block 19. A support frame 21 is fixedly installed at the output end of the two electric push rods 20. A connecting block 22 is fixedly installed at the top and bottom of the support frame 21, and two striking rods 23 are fixedly installed on the outer wall of the two connecting blocks 22.

[0020] Specifically, the discharge pipe 17 can be fixed through the drying tank 1, the cyclone separator 18 can be fixed through the discharge pipe 17, the electric push rod 20 can be fixed through the fixing block 19, the output end of the electric push rod 20 can drive the support frame 21 to move up and down, the top and bottom of the support frame 21 can fix the position of the connecting block 22, and the connecting block 22 can fix the position of the striking rod 23.

[0021] In actual operation, when liquid material is added to the liquid tank 8, the output end of the motor 12 drives the stirring rod 13 to stir the liquid material, and it is filtered through the first filter screen 15 and the second filter screen 16. Through the adaptive matching between the second filter screen 16 and the first filter screen 15, the second filter screen 16 can fit with the first filter screen 15, and the first filter screen 15 and the second filter screen 16 can be quickly disassembled and cleaned. The output end of the electric push rod 20 can drive the support frame 21 to move up and down, which in turn can drive the striking rod 23 to strike the discharge pipe 17 back and forth, which can prevent the processed powder from clogging the discharge pipe 17.

[0022] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A centrifugal spray dryer with enhanced heat exchange components, comprising a drying tank (1), a high-speed atomizer (2) fixedly mounted on the top of the drying tank (1), an air inlet pipe (3) fixedly mounted on the outer wall of the drying tank (1), and an electric heater (4) fixedly mounted at one end of the air inlet pipe (3), characterized in that: A peristaltic pump (5) is fixedly installed on the top of the drying tank (1). A connecting pipe (6) is fixedly installed on the right side of the outer wall of the peristaltic pump (5). One end of the connecting pipe (6) is fixedly connected to the high-speed atomizer (2). A liquid inlet pipe (7) is fixedly installed on the other end of the peristaltic pump (5). A liquid tank (8) is fixedly installed on one end of the liquid inlet pipe (7).

2. The centrifugal spray dryer with enhanced heat exchange components according to claim 1, characterized in that: The outer wall of the liquid tank (8) is fixedly installed with a first rotating block (9), the outer wall of the first rotating block (9) is rotatably connected with a second rotating block (10), the outer wall of the second rotating block (10) is fixedly installed with a tank cover (11), the outer wall of the tank cover (11) is fixedly installed with a motor (12), and the output end of the motor (12) is fixedly installed with a stirring rod (13) through the outer wall of the tank cover (11).

3. The centrifugal spray dryer with enhanced heat exchange components according to claim 1, characterized in that: The inner wall of the liquid tank (8) is fixedly installed with four support blocks (14), and the top of the four support blocks (14) is provided with a first filter screen (15), and the top of the first filter screen (15) is provided with a second filter screen (16), and the second filter screen (16) is compatible with the first filter screen (15).

4. The centrifugal spray dryer with enhanced heat exchange components according to claim 1, characterized in that: The bottom of the drying tank (1) is fixedly installed with a discharge pipe (17), one end of which is provided with a cyclone separator (18), and one end of the discharge pipe (17) is fixedly connected to the outer wall of the cyclone separator (18).

5. The centrifugal spray dryer with enhanced heat exchange components according to claim 4, characterized in that: The bottom of the discharge pipe (17) is provided with a fixing block (19), and two electric push rods (20) are fixedly installed on the top of the fixing block (19). The output ends of the two electric push rods (20) are fixedly installed with support frames (21).

6. The centrifugal spray dryer with enhanced heat exchange components according to claim 5, characterized in that: The top and bottom of the support frame (21) are fixedly installed with connecting blocks (22), and two striking rods (23) are fixedly installed on the outer walls of the two connecting blocks (22).

Citation Information

Patent Citations

  • Centrifugal spray dryer

    CN210495261U